Movable automatic dust collection device for plate blank cutting
Through the mobile slab cutting automatic vacuum cleaner device, the problem that the fixed dust removal device cannot effectively absorb smoke and dust is solved, and the efficient collection and discharge of smoke and dust is achieved, the degree of automation of the equipment is improved, and the health of staff is protected.
Patent Information
- Application Number
- CN202421859950.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing fixed dust removal device cannot effectively absorb smoke and toxic gases generated by slab cutting during the movement process, resulting in smoke and dust on the production site, affecting the health of staff and wasting manpower and material resources.
A mobile slab cutting automatic vacuum cleaner device is designed, and the dust collector cover is moved simultaneously with the fire cutting machine through a movable mechanism. Combined with PLC control, it ensures the synchronization speed and direction of the dust collector cover with the fire cutting machine, and uses ventilation grooves and dust removal main pipe to achieve efficient collection and discharge of smoke.
It realizes effective removal of smoke and dust during the slab cutting process, reduces the possibility of equipment damage, improves the degree of equipment automation, and reduces the cleaning burden of staff.
Smart Images

Figure CN223083966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel cutting auxiliary equipment, in particular to a mobile slab cutting automatic dust collection device. Background Technique
[0002] A slab is a type of steel billet formed by continuous casting of molten steel. Generally, a casting billet with a width-thickness ratio greater than 3 is called a slab, which is mainly used for rolling sheets but has not started rolling yet.
[0003] After continuous casting of the slab, it is necessary to cut the slab into different length dimensions according to requirements by using a flame cutting machine. When the flame cutting machine cuts the slab, a large amount of soot and toxic and harmful gases generated by incomplete combustion of natural gas will be produced. Usually, a dust removal hood is made to suck out the soot and toxic gases.
[0004] However, the cast slab is constantly moving. To ensure a smooth cut of the slab, the flame cutting machine also needs to move at the same speed as the slab, so that the cutting part generating soot changes and moves continuously.
[0005] Moreover, the usually used dust removal device is fixed. The movement of the cutting position makes the fixed dust removal device unable to effectively suck the generated dust into the dust removal pipeline, causing the production site to be filled with soot, and the toxic gases will also affect the health of on-site workers. Moreover, it often requires personnel to clean, wasting manpower and material resources.
[0006] To solve the above problems, the utility model provides a mobile slab cutting automatic dust collection device. Content of the Utility Model
[0007] The purpose of the utility model is to provide a mobile slab cutting automatic dust collection device to solve the problems raised in the above background technique.
[0008] To solve the above technical problems, the utility model provides the following technical solution: A mobile slab cutting automatic dust collection device, including a slab, a flame cutting machine, and a dust removal hood arranged on the flame cutting machine. The dust removal hood is movably connected above the slab through a movable mechanism; the movable mechanism includes:
[0009] A base, arranged parallel to one side of the slab;
[0010] A track, integrally connected to the base;
[0011] A moving trolley, the bottom of which is movably connected to the track, and the dust removal hood is communicated with the moving trolley;
[0012] A ventilation slot, arranged on the base, and the moving trolley is located above the ventilation slot, used to discharge the dust attracted by the dust removal hood into the ventilation slot;
[0013] The dust removal main pipe is connected to the side of the ventilation trough and is used to discharge dust;
[0014] The driving member is arranged on the base and is used to drive the moving trolley and the dust removal hood to move.
[0015] Preferably, the driving member includes motors and drums arranged at both ends of the base. Belts are wound around the two drums, and the belts are connected to the moving trolley and cover and enclose the ventilation trough.
[0016] Preferably, the belt is a high-temperature resistant belt.
[0017] Preferably, the dust removal hood and the moving trolley are connected through a dust removal pipe, and the dust removal pipe leads into the ventilation trough.
[0018] Preferably, a plurality of roller paths are arranged at the bottom of the slab, and the slab is placed on the roller paths.
[0019] Preferably, the flame cutting machine moves synchronously with the moving trolley.
[0020] Preferably, the flame cutting machine, the driving member and the moving trolley are interlocked and their movements are controlled by a PLC.
[0021] Preferably, the moving trolley and the track are connected through running wheels.
[0022] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0023] (1) In the present utility model, the flame cutting machine is arranged above the slab for cutting the slab. A dust removal hood is arranged on the flame cutting machine. During cutting, smoke and dust are collected through the dust removal hood, and enter the ventilation trough through the dust removal pipe and the moving trolley, and then enter the dust removal main pipe for discharge, ensuring the removal effect of smoke and dust;
[0024] (2) In the present utility model, the arrangement of the moving trolley enables the dust removal hood to move together with the flame cutting machine, so as to ensure that the flame cutting machine can always remove smoke and dust during the cutting process;
[0025] (3) In the present utility model, by operating the computer to control the PLC, the moving trolley, the dust removal hood and the flame cutting machine move synchronously, ensuring that the moving speeds and directions of the three correspond, reducing the possibility of equipment damage, and also improving the overall automation degree of the equipment. Description of the Drawings
[0026] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0027] Figure 1 It is a top view of Embodiment 1;
[0028] Figure 2 It is a side view of Embodiment 1.
[0029] Wherein, 1 is a slab; 2 is a flame cutting machine; 3 is a dust removal hood; 4 is a moving mechanism; 41 is a base; 42 is a track; 43 is a moving trolley; 44 is a ventilation duct; 5 is a main dust removal pipe; 51 is a dust removal pipe; 6 is a driving member; 61 is a motor; 62 is a reel; 63 is a belt; 7 is a roller table; 8 is a running wheel; 9 is a bracket. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] A mobile slab cutting automatic dust suction device, as Figure 1 and Figure 2 shown, includes a slab 1, a flame cutting machine 2, and a dust removal hood 3 provided on the flame cutting machine 2. The dust removal hood 3 is movably connected above the slab 1 through a moving mechanism 4; the moving mechanism 4 includes a base 41, a track 42, a moving trolley 43, a ventilation duct 44, a main dust removal pipe 5, and a driving member 6.
[0032] Wherein, the base 41 is arranged in parallel on one side of the slab 1; the track 42 is integrally connected to the base 41; the bottom of the moving trolley 43 is movably connected to the track 42, and the dust removal hood 3 communicates with the moving trolley 43; the ventilation duct 44 is arranged on the base 41, and the moving trolley 43 is located above the ventilation duct 44 for discharging the dust sucked by the dust removal hood 3 into the ventilation duct 44; the main dust removal pipe 5 communicates with the side of the ventilation duct 44 for discharging the dust; the driving member 6 is arranged on the base 41 for driving the moving trolley 43 and the dust removal hood 3 to move.
[0033] In the present invention, the driving member 6 includes motors 61 and reels 62 arranged at both ends of the base 41. A belt 63 is wound around the two reels 62. The belt 63 is connected to the moving trolley 43 and covers and seals the ventilation duct 44. To ensure quality and use safety, the belt 63 is a high-temperature resistant belt 63.
[0034] As Figure 1 and Figure 2 shown, the dust removal hood 3 communicates with the moving trolley 43 through a dust removal pipe 51, and the dust removal pipe 51 leads into the ventilation duct 44. A plurality of roller tables 7 are arranged at the bottom of the slab 1. The slab 1 is placed on the roller tables 7, and the moving trolley 43 is connected to the track 42 through running wheels 8.
[0035] To reduce the possibility of equipment damage, the utility model controls the synchronous movement of the mobile trolley 43, the dust removal hood 3 and the flame cutting machine 2 through computer operation of the PLC, ensuring that the moving speeds and directions of the three correspond, and also improving the automation degree of the equipment.
[0036] When the utility model is in use, according to the speeds of the slab 1 and the flame cutting machine 2 in daily production, the farthest walking distance of the flame cutting machine 2 is calculated. A bracket 9 is erected at the edge of the conveying roller path 7 of the slab 1, and a ventilation groove 44 is made and installed above the bracket 9. The length of the ventilation groove 44 is the same as the running distance of the flame cutting machine 2, and the ventilation groove 44 is connected to the dust removal main pipe 5.
[0037] When the flame cutting machine 2 moves, it will drive the mobile trolley 43 to move synchronously. The dust generated by the flame cutting machine 2 will be absorbed by the dust removal hood 3 fixed on the flame cutting machine 2, and then enter the mobile trolley 43 through a pipeline. The dust will be discharged into the ventilation groove 44 through the ventilation opening under the mobile trolley 43. The ventilation groove 44 is connected to the dust removal main pipe 5, and the dust will be sucked into the interior of the dust removal main pipe 5.
[0038] A reel 62 is installed at each end of the ventilation groove 44. A high-temperature resistant belt 63 wrapped around the reel 62 is connected to the mobile trolley 43. When the mobile trolley 43 moves, the belt 63 will cover the ventilation groove 44 to seal the ventilation groove 44, only leaving the contact part between the ventilation opening of the mobile trolley 43 and the ventilation groove 44. This can avoid the dispersion of the wind force in the dust removal main pipe 5, completely suck out the dust generated by cutting, avoid affecting the on-site construction environment, and reduce the working intensity of the staff to clean the site.
[0039] The reel 62 on the ventilation groove 44 is controlled to rotate by a motor 61. The motor 61, the flame cutting machine 2 and the speed of the slab 1 form an interlock. An operator issues a speed signal of the slab 1 through a computer. The signal is transmitted to the PLC and then respectively transmitted to the flame cutting machine 2 and the motor 61 of the reel 62, so as to ensure that the rotation speed of the motor 61 of the reel 62, the marching speed of the slab 1 and the speed of the flame cutting machine 2 are consistent, avoiding equipment damage caused by non-synchronization.
[0040] Specific operation steps: The operator sets the running speed of the slab 1 according to the production requirements through the computer. This signal is transmitted to the PLC, and then the PLC transmits the signal to the motor 61 of the reel 62, the flame cutting machine 2, and the transport mechanism of the slab 1 respectively. While the slab 1 is moving, the flame cutting machine 2 moves at the same speed. The dust and toxic gases generated by the flame cutting of the slab 1 are absorbed by the dust removal hood 3 fixed on the flame cutting machine 2, and are transported to the ventilation opening of the mobile trolley 43 through the dust removal pipe 51. The dust is discharged into the ventilation trough 44 through the ventilation opening, and then the dust is sucked in by the wind force of the main dust removal pipe 5. During the process, the motors 61 of the reels 62 at both ends of the ventilation trough 44 will rotate at a fixed speed according to the signal transmitted by the PLC, so that the high-temperature resistant belt 63 covers the ventilation trough 44, and only the contact part between the ventilation opening of the mobile trolley 43 and the ventilation trough 44 is reserved to ensure the sealing effect and avoid the dispersion of wind force.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A mobile slab cutting automatic dust collection device, comprising a slab (1) and a flame cutting machine (2), characterized in that: A dust removal hood (3) is provided on the flame cutting machine (2), and the dust removal hood (3) is movably connected above the slab (1) through a moving mechanism (4); the moving mechanism (4) includes: A base (41), arranged in parallel on one side of the slab (1); A track (42), integrally connected to the base (41); A moving trolley (43), with its bottom movably connected to the track (42), and the dust removal hood (3) is in communication with the moving trolley (43); A ventilation slot (44), arranged on the base (41), and the moving trolley (43) is located above the ventilation slot (44) for discharging the dust attracted by the dust removal hood (3) into the ventilation slot (44); A dust removal main pipe (5), communicating with the side of the ventilation slot (44) for discharging dust; A driving member (6), arranged on the base (41) for driving the moving trolley (43) and the dust removal hood (3) to move.
2. The automatic dust suction device for mobile slab cutting according to claim 1, characterized in that: The driving member (6) includes a motor (61) and a reel (62) arranged at both ends of the base (41), a belt (63) is wound around the two reels (62), the belt (63) is connected to the moving trolley (43) and covers and closes the ventilation slot (44).
3. The automatic dust suction device for mobile slab cutting according to claim 2, wherein: The belt (63) is a high-temperature resistant belt (63).
4. A mobile slab cutting automatic dust suction device according to claim 1, characterized in that: The dust removal hood (3) is communicated with the moving trolley (43) through a dust removal pipe (51), and the dust removal pipe (51) leads into the ventilation slot (44).
5. The automatic dust suction device for mobile slab cutting according to claim 1, characterized in that: A plurality of roller paths (7) are arranged at the bottom of the slab (1), and the slab (1) is placed on the roller paths (7).
6. The automatic dust suction device for mobile slab cutting according to claim 1, characterized in that: The flame cutting machine (2) moves synchronously with the moving trolley (43).
7. The mobile slab cutting automatic dust collection device according to claim 6, characterized in that: The flame cutting machine (2), the driving member (6) and the moving trolley (43) are interlocked and controlled to move through a PLC.
8. The automatic dust suction device for mobile slab cutting according to claim 1, characterized in that: The moving trolley (43) is connected to the track (42) through a running wheel (8).