Tail coil unloading device
By designing a tail-removing device driven by electric cylinder, the time-consuming and labor-intensive and safety hazards of the tail-removing shear unit is solved, and time-saving and labor-saving and safe operation is achieved.
Patent Information
- Application Number
- CN202422117659.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing shearing units are time-consuming and labor-intensive and have safety risks during the unloading of the tail coil, especially heavy manual labor and safety risks caused by human operations.
A tail-removing device is designed, using electric cylinders to drive the guide column and push plate, and the tail-removing is pushed and unloaded through the push plate, combining the bevel design and limit switch to ensure safe and efficient operation.
It effectively reduces labor intensity, reduces safety risks, improves operating efficiency, and extends the service life of the device.
Smart Images
Figure CN223084319U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tail coil discharging devices, and particularly relates to a tail coil discharging device. Background Art
[0002] During the tail coil discharging operation of a shearing unit, it mainly involves using a shearing machine for material cutting and discharging operations. Especially when dealing with materials such as steel plates, strip steel, and hot steel billets, the shearing machine plays an important role. Different types of shearing machines, such as multi-disc shearing machines, hydraulically driven shearing machines, and hot shearing machines, each have specific application scenarios and technical characteristics, and are suitable for different material processing requirements. In the operation of discharging tail coils, the application of these shearing machines not only involves material cutting but also includes precise control and safety guarantee of the cutting process to ensure the efficiency and safety of the operation.
[0003] Currently, during the tail coil discharging process of the shearing unit of a conventional production line, manual use of a crowbar is usually adopted for tail coil discharging operation. However, since the maximum weight of the tail coil can reach 400 kg, heavy physical labor will cause a certain degree of damage to the workers' bodies. At the same time, there are great safety hazards during this operation. When the workers pry the tail coil, there may be a situation where the tail coil slides due to not following the set route, which will pose a great threat to the operation safety of the workers. At the same time, it will also cause damage to the equipment and affect the normal production. Content of the Utility Model
[0004] The purpose of the utility model is to provide a tail coil discharging device to solve the problems of time-consuming, laborious, and safety hazards in manual tail coil discharging.
[0005] The technical solution of the utility model is: a tail coil discharging device, which includes a support base. One end of the upper surface of the support base is provided with an electric cylinder mounting base, and the other end is provided with a guide post mounting base and an electric cylinder support seat. An electric cylinder is provided on the electric cylinder mounting base. One end of the pushing cylinder body of the electric cylinder is arranged on the electric cylinder support seat. A guide post is arranged inside the pushing cylinder body of the electric cylinder. The guide post extends outwards and the extended section is arranged on the guide post mounting base. The end of the extended end of the guide post is connected with a push plate. A copper sleeve is arranged inside the electric cylinder mounting base, and a lubricating sleeve is arranged inside the guide post mounting base.
[0006] As a further improvement of the utility model, the push plate is provided with an inclined surface with an inclination of 45°.
[0007] As a further improvement of the utility model, an electric cylinder pushing limit switch and an electric cylinder retracting limit switch are respectively arranged on the pushing cylinder body of the electric cylinder.
[0008] The beneficial effects of the present utility model are as follows: By using the present utility model, the piston movement of the guide post is driven by the electric cylinder, and the push plate at the extended end of the guide post can effectively push and unload the tail coil, effectively saving the labor intensity of physical work of workers, saving time and effort, reducing the operation risk of workers, improving labor efficiency, and at the same time, the structure of the present utility model is simple and compact, easy to use, reliable, fast, intuitive, and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 is the top view of the structure of the present utility model;
[0010] Figure 2 is the side view of the working state of the present utility model.
[0011] In the figure: 1 - electric cylinder; 2 - support base; 3 - electric cylinder mounting base; 4 - copper sleeve; 5 - guide post; 6 - guide post mounting base; 7 - electric cylinder support seat; 8 - push plate; 9 - lubricating sleeve; 10 - electric cylinder push limit switch; 11 - electric cylinder retraction limit switch; 12 - tail coil; 13 - idler roller; 14 - steel coil trolley. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0013] As Figure 1 - Figure 2 shown, a tail coil unloading device includes a support base 2. One end of the upper surface of the support base 2 is provided with an electric cylinder mounting base 3, and the other end is provided with a guide post mounting base 6 and an electric cylinder support seat 7. An electric cylinder 1 is provided on the electric cylinder mounting base 3. One end of the push cylinder of the electric cylinder 1 is arranged on the electric cylinder support seat 7. A guide post 5 is arranged in the push cylinder of the electric cylinder 1. The guide post 5 extends outwards and the extended section is arranged on the guide post mounting base 6. The end of the extended end of the guide post 5 is connected with a push plate 8; a copper sleeve 4 is arranged in the electric cylinder mounting base 3, and a lubricating sleeve 9 is arranged in the guide post mounting base 6.
[0014] The push plate 8 is provided with an inclined surface with an inclination of 45°; the push cylinder of the electric cylinder 1 is respectively provided with an electric cylinder push limit switch 10 and an electric cylinder retraction limit switch 11.
[0015] The size of the support base 2 is designed according to the actual space of the required operation site. On the premise of ensuring the installation dimensions, without affecting the walking of the operator and the normal progress of the packing operation, and then the various components are connected and arranged in sequence. The electric cylinder 1, the guide post 5 and the push plate 8 form a driving assembly that makes telescopic reciprocating motion. The electric cylinder 1 is simpler and more convenient compared with hydraulic and pneumatic controls, easy to install, and has a wide range of options. The guide post 5 can prevent the electric cylinder 1 from being damaged by receiving radial torque during the process of pushing the tail coil 12, increasing the service life and the smoothness of normal operation.
[0016] The copper sleeve 4 inside the electric cylinder mounting base 3 can prevent wear between the electric cylinder 1 and the electric cylinder mounting base 3. The copper sleeve 4 has interchangeability, can be used more frequently, saves materials. At the same time, shoulders are designed at both ends of the copper sleeve 4 to prevent the copper sleeve 4 from slipping out. The lubricating sleeve 9 arranged inside the guide post mounting base 6 can ensure that the guide post 5 and the guide post mounting base 6 do not suffer frictional damage during relative movement, and the lubricating sleeve 9 has interchangeability. At the same time, a pressing plate is installed inside the guide post mounting base 6 to prevent the lubricating sleeve 9 from moving.
[0017] The push plate 8 has a 45° inclined surface, which can prevent the push plate 8 from being subjected to upward or downward forces due to not being at the center of the steel coil during the coil pushing process, causing damage to the device. The electric cylinder forward push limit switch 10 and the electric cylinder retraction limit switch 11 can ensure that when the electric cylinder 1 extends and retracts, it will not get stuck due to overtravel, thereby causing damage to the electric cylinder 1, extending the service life of the device, and ensuring the normal progress of the operation.
[0018] Place this device beside the steel coil trolley 14 with the tail coil 12. At this time, the tail coil 12 is between the idler rollers 13 on the steel coil trolley 14. Drive the guide post 5 through the electric cylinder 1 to drive the push plate 8, so that the inclined surface of the push plate 8 contacts the tail coil 12 on the steel coil trolley 14, and then push the tail coil 12 down to complete the operation of discharging the tail coil 12.
Claims
1. A tail coil unloading device, characterized in that: It includes a support base (2). One end of the upper surface of the support base (2) is provided with an electric cylinder mounting base (3), and the other end is provided with a guide post mounting base (6) and an electric cylinder support seat (7). An electric cylinder (1) is provided on the electric cylinder mounting base (3). One end of the pushing cylinder body of the electric cylinder (1) is arranged on the electric cylinder support seat (7). A guide post (5) is arranged in the pushing cylinder body of the electric cylinder (1). The guide post (5) extends outwards and the extending section is arranged on the guide post mounting base (6). A push plate (8) is connected to the end of the extending end of the guide post (5). A copper sleeve (4) is arranged in the electric cylinder mounting base (3), and a lubricating sleeve (9) is arranged in the guide post mounting base (6).
2. The tail-unwinding coil device according to claim 1, wherein: The push plate (8) is provided with an inclined surface with an inclination of 45°.
3. The tail-end coiling device according to claim 2, characterized in that: An electric cylinder pushing limit switch (10) and an electric cylinder retracting limit switch (11) are respectively arranged on the pushing cylinder body of the electric cylinder (1).