Fixture for flange forge piece machining

By designing a fixture including the base plate and the top plate, the threaded rod and the telescopic rod can achieve stable clamping of flange forgings of different diameters, the problem of increasing the number of fixtures in the prior art is solved and the processing efficiency is improved.

CN223084606UActive Publication Date: 2025-07-11JINAN QIANRUI FORGING CO LTD
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Patent Information

Application Number
CN202422312837.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the prior art, different fixtures are required for flange forgings of different diameters, resulting in waste of resources and an increase in the number of fixtures.

Method used

A clamp including a base plate, an adjustment assembly and a top plate is designed. Through the cooperation of the threaded rod and the telescopic rod, effective clamping of flange forgings of different diameters is achieved, and stable fixation is achieved using the friction force of the pad and the extension plate.

Benefits of technology

The number of fixtures is reduced, clamping efficiency is improved, and the processing needs of flange forgings of different sizes is adapted to avoid waste of resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223084606U_ABST
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Abstract

The utility model relates to the technical field of clamping tools, and provides a flange forge piece machining clamp which comprises a bottom plate and an adjusting assembly. The lower end of a flange forge piece is placed towards a bottom plate, a clamping groove is aligned with a top block, a threaded rod penetrates through a circular groove and the interior of a penetrating groove to be in threaded connection with a threaded groove, the top block is prevented from being separated from the interior of the clamping groove, and a telescopic rod stretches out and draws back, so that the telescopic rod drives a second extension plate to move towards the flange forge piece; the second extension plate drives the top plate to move towards the flange forge piece until the first soft cushion completely abuts against the lower end of the flange forge piece and the second soft cushion completely abuts against the upper end of the flange forge piece, and the flange forge piece can be effectively clamped and fixed under the action of the bottom plate and the top plate; the flange forgings with the diameters within the range of the bottom plate and the top plate can be effectively fixed, and the problems that the flange forgings of different sizes are inconvenient to clamp, and the number of needed clamps is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tools, and particularly relates to a fixture for processing flange forgings. Background Art

[0002] A flange is also called a flange convex disc or a flange. A flange is a part used for connecting shafts to each other and is used for connecting between pipe ends; there are also flanges used at the inlets and outlets of equipment for connecting between two pieces of equipment, such as a reducer flange. A flange connection or a flange joint refers to a detachable connection formed by connecting a flange, a gasket, and bolts as a set of combined sealing structures. A pipe flange refers to a flange used for piping in a piping device, and when used on equipment, it refers to the inlet and outlet flanges of the equipment. There are holes in the flange, and the bolts tightly connect the two flanges. The flanges are sealed with gaskets. Flanges are divided into threaded connection (threaded connection) flanges, welded flanges, and clamp flanges. Flanges are always used in pairs. Low-pressure pipelines can use threaded flanges, and welded flanges are used for pressures above four kilograms. A sealing gasket is added between two flange discs, and then they are fastened with bolts. Flanges of different pressures have different thicknesses, and the bolts they use are also different. When pumps and valves are connected to pipes, the local parts of these equipment are also made into corresponding flange shapes, which is also called flange connection. Any connecting part that uses bolt connection to close the periphery of two planes is generally called a "flange", such as the connection of a ventilation pipe, and this type of part can be called a "flange part". However, this connection is only a part of a device. For example, when connecting a flange and a pump, it is not appropriate to call the pump a "flange part". Smaller ones such as valves can be called "flange parts".

[0003] The patent specification with the publication number of CN221020461U discloses a clamping tool for polishing and processing flange forgings. By integrating the wing frames and lock blocks for clamping and locking the front and rear end faces of the flange forging and the pressing blocks for pressing and locking on the edge of the flange forging on the same base, it can be switched and used according to different polishing requirements for the end face and edge of the flange forging to fasten different positions of the flange forging, avoiding hindering the polishing work, and at the same time, there is no need to transfer the flange forging between different clamping tools and manually re-lock it, greatly improving the polishing processing efficiency, and solving the problem that different clamping tools are required for fixing when polishing the assembly plane and edge of the current flange forging, resulting in cumbersome operation and reduced processing efficiency.

[0004] However, it is found in the implementation of the related technology that the above technical solution has the following problems: During the use of the above device, since the diameters of flange forgings are different, when it is necessary to clamp flange forgings with different diameters, different fixtures need to be used, and multiple sets of fixtures need to be produced, resulting in waste of resources. Therefore, further improvement is needed. Summary of the Utility Model

[0005] The utility model provides a fixture for processing flange forgings, which solves the problem in the related art that it is not convenient to clamp flange forgings of different sizes and reduces the number of fixtures required.

[0006] The technical solution of the utility model is as follows:

[0007] A fixture for processing flange forgings includes a bottom plate. An adjusting component is arranged on the outer surface of the bottom plate. The adjusting component includes first soft pads uniformly and fixedly connected to the upper end of the bottom plate. First connecting rods are fixedly connected to both sides of the bottom plate. One end of each first connecting rod is fixedly connected to another group of bottom plates. A first extension plate is fixedly connected to the outside of the bottom plate. A top plate is arranged above the bottom plate. Second connecting rods are fixedly connected to both sides of the top plate. One end of each second connecting rod is fixedly connected to another group of top plates. A threaded rod is arranged on one side of the top plate.

[0008] Preferably, a telescopic rod is fixedly connected to the upper end of the first extension plate. A top block is fixedly connected to the upper end of the telescopic rod. A through groove is formed through the outer surface of the top block.

[0009] Preferably, second soft pads are uniformly and fixedly connected to one end of the top plate. A second extension plate is fixedly connected to the outside of the top plate.

[0010] Preferably, the second soft pads face the first soft pads.

[0011] Preferably, a clamping groove is formed at one end of the second extension plate. A circular groove is formed on one side of the second extension plate.

[0012] Preferably, the circular groove communicates with the clamping groove. Threaded grooves are formed on the inner wall of the clamping groove.

[0013] Preferably, the threaded grooves communicate with the circular groove, the threaded grooves communicate with the through groove, and the circular groove communicates with the through groove.

[0014] Preferably, the threaded rod passes through the inside of the circular groove and the through groove and is in threaded connection with the threaded groove.

[0015] The working principle and beneficial effects of the utility model are as follows:

[0016] In the present utility model, the lower end of the flange forging is placed facing the bottom plate, and the card slot is aligned with the top block. At this time, the threaded rod passes through the inside of the circular groove and the through slot and is threadedly connected to the threaded groove, preventing the top block from disengaging from the inside of the card slot. The telescopic rod is controlled to expand and contract, causing the telescopic rod to drive the second extension plate to move towards the flange forging. The second extension plate drives the top plate to move towards the flange forging until the first soft pad completely abuts against the lower end of the flange forging, and the second soft pad completely abuts against the upper end of the flange forging. At this time, under the action of the bottom plate and the top plate, the flange forging can be effectively clamped and fixed. Moreover, due to the certain lengths of the bottom plate and the top plate, flange forgings with diameters within the range of the two can be effectively fixed, solving the problem of inconvenient clamping of flange forgings of different sizes and reducing the number of fixtures required. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the bottom plate and the first connecting rod structure of the present utility model;

[0020] Figure 3 is a schematic diagram of the top plate and the second connecting rod structure of the present utility model.

[0021] In the figure: 1, bottom plate; 2, adjustment assembly; 21, threaded rod; 22, first soft pad; 23, first connecting rod; 24, first extension plate; 241, telescopic rod; 2411, top block; 24111, through slot; 25, top plate; 251, second soft pad; 252, second extension plate; 2521, card slot; 25211, threaded groove; 2522, circular groove; 26, second connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0023] As Figure 1 shown, this embodiment proposes a fixture for flange forging processing, including a bottom plate 1, and an adjustment assembly 2 is provided on the outer surface of the bottom plate 1.

[0024] As Figure 1As shown, a threaded rod 21 is provided on one side of the top plate 25. The threaded rod 21 passes through the inside of the circular groove 2522 and the through groove 24111 and is threadedly connected to the threaded groove 25211. The threaded rod 21 is used to fix the top block 2411 in the card slot 2521, that is, to fixedly connect the top block 2411 to the second extension plate 252, that is, to connect the bottom plate 1 and the top plate 25 to form a whole.

[0025] As Figure 2 As shown, the adjusting assembly 2 includes first soft pads 22 uniformly and fixedly connected to the upper end of the bottom plate 1. First connecting rods 23 are fixedly connected to both sides of the bottom plate 1. One end of the first connecting rod 23 is fixedly connected to another group of bottom plates 1. A telescopic rod 241 is fixedly connected to the upper end of the first extension plate 24. A top block 2411 is fixedly connected to the upper end of the telescopic rod 241. A through groove 24111 is formed through the outer surface of the top block 2411. The first soft pads 22 are used to increase the friction between the bottom plate 1 and the bottom of the flange forging. The telescopic rod 241 is used to push the top plate 25 to move. The first extension plate 24 is used to provide a support point for the telescopic rod 241. The first connecting rods 23 are used to make each group of bottom plates 1 form a whole.

[0026] As Figure 3 As shown, a first extension plate 24 is fixedly connected to the outside of the bottom plate 1. A top plate 25 is arranged above the bottom plate 1. Second connecting rods 26 are fixedly connected to both sides of the top plate 25. One end of the second connecting rod 26 is fixedly connected to another group of top plates 25. Second soft pads 251 are uniformly fixedly connected to one end of the top plate 25. A second extension plate 252 is fixedly connected to the outside of the top plate 25. The second soft pads 251 face the first soft pads 22. A card slot 2521 is formed at one end of the second extension plate 252. A circular groove 2522 is formed on one side of the second extension plate 252. The circular groove 2522 is communicated with the card slot 2521. A threaded groove 25211 is formed on the inner wall of the card slot 2521. The threaded groove 25211 is communicated with the circular groove 2522. The threaded groove 25211 is communicated with the through groove 24111. The circular groove 2522 is communicated with the through groove 24111. The second soft pads 251 are used to increase the friction between the top plate 25 and the top of the flange forging. The card slot 2521 is used to place the top block 2411 and limit it. The second extension plate 252 is used to provide a support point for the output end of the telescopic rod 241. The second connecting rods 26 are used to make each group of top plates 25 form a whole.

[0027] The working principle and usage instructions of the present utility model are as follows: When it is necessary to perform the work of processing and clamping a flange forging, first, the staff needs to take out the flange forging, and then the staff needs to place the lower end of the flange forging towards the bottom plate 1 so that the flange forging is placed on the upper end of the bottom plate 1. Then, place the end of the second soft pad 251 of the top plate 25 towards the upper end of the flange forging, and align the card slot 2521 with the top block 2411. At this time, pass the threaded rod 21 through the inside of the circular groove 2522 and the through slot 24111 and fixedly connect it to the threaded groove 25211 through threads. At this time, it can prevent the top block 2411 from disengaging from the inside of the card slot 2521. At this time, the telescopic rod 241 can be controlled to expand and contract. Under the action of the threaded rod 21, the telescopic rod 241 drives the second extension plate 252 to move towards the flange forging, and the second extension plate 252 drives the top plate 25 to move towards the flange forging until the first soft pad 22 completely abuts against the lower end of the flange forging and the second soft pad 251 completely abuts against the upper end of the flange forging. At this time, under the action of the bottom plate 1 and the top plate 25, an effective clamping and fixing of the flange forging can be formed. And under the action of the first soft pad 22 and the second soft pad 251, it can further prevent the flange forging from rotating between the bottom plate 1 and the top plate 25. And the first soft pad 22 and the second soft pad 251 can form a certain protection for the upper and lower ends of the flange forging. And because the bottom plate 1 and the top plate 25 have a certain length, the flange forgings with diameters within the range of the bottom plate 1 and the top plate 25 can be effectively fixed to them.

[0028] The above is only the preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A fixture for processing flange forgings, comprising a bottom plate (1), characterized in that, An adjustment assembly (2) is provided on the outer surface of the bottom plate (1). The adjustment assembly (2) includes a first soft pad (22) uniformly and fixedly connected to the upper end of the bottom plate (1). First connecting rods (23) are fixedly connected to both sides of the bottom plate (1). One end of each first connecting rod (23) is fixedly connected to another group of bottom plates (1). A first extension plate (24) is fixedly connected to the outside of the bottom plate (1). A top plate (25) is provided above the bottom plate (1). Second connecting rods (26) are fixedly connected to both sides of the top plate (25). One end of each second connecting rod (26) is fixedly connected to another group of top plates (25). A threaded rod (21) is provided on one side of the top plate (25).

2. The fixture for processing a flange forging according to claim 1, characterized in that, A telescopic rod (241) is fixedly connected to the upper end of the first extension plate (24). A top block (2411) is fixedly connected to the upper end of the telescopic rod (241). A through groove (24111) is formed through the outer surface of the top block (2411).

3. The fixture for machining a flange forging according to claim 1, characterized in that, Second soft pads (251) are uniformly and fixedly connected to one end of the top plate (25). A second extension plate (252) is fixedly connected to the outside of the top plate (25).

4. A fixture for processing a flange forging according to claim 3, characterized in that, The second soft pads (251) face the first soft pads (22).

5. The fixture for processing a flange forging according to claim 3, characterized in that, A clamping groove (2521) is formed at one end of the second extension plate (252). A circular groove (2522) is formed on one side of the second extension plate (252).

6. The fixture for processing a flange forging according to claim 5, characterized in that, The circular groove (2522) communicates with the clamping groove (2521). A threaded groove (25211) is formed on the inner wall of the clamping groove (2521).

7. A fixture for machining a flange forging according to claim 6, characterized in that, The threaded groove (25211) communicates with the circular groove (2522). The threaded groove (25211) communicates with the through groove (24111). The circular groove (2522) communicates with the through groove (24111).

8. A fixture for processing a flange forging according to claim 1, characterized in that, The threaded rod (21) passes through the inside of the circular groove (2522) and the through groove (24111) and is threadedly connected to the threaded groove (25211).

Citation Information

Patent Citations

  • A clamping tool for polishing flange forgings

    CN221020461U