Mounting jig
By setting multiple clamping holes, positioning grooves and hoisting holes on the saddle, the problem that the existing square box saddle can only fix one workpiece in a single position is solved, and the rapid clamping and mass production of multiple workpieces is achieved, which improves production efficiency and operation convenience.
Patent Information
- Application Number
- CN202422337947.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing square box saddle fixture can only fix one workpiece in a single manner, resulting in multiple adjustments and locking when processing multiple workpieces, reducing production efficiency and increasing labor costs.
A saddle is designed, with multiple clamping holes arranged in the radial and axial direction, and multiple positioning grooves arranged in the circumference, and the saddle is formed integrally with the base. The clamping hole can be plugged into the workpiece, the positioning groove can be placed in the workpiece, the lifting hole is easy to transport, and the installation hole can be detached and connected.
It realizes rapid fixing and mass production of multiple workpieces, improves production efficiency, reduces operational difficulty and labor costs.
Smart Images

Figure CN223084650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining and assembly, and particularly relates to a mounting fixture. Background Art
[0002] In traditional machining and assembly, the square box saddle, as an important fixture, is widely used for fixing and clamping workpieces of various shapes. The existing square box saddles usually adopt a fixed clamping method, mainly with a single positioning hole or groove, and only one workpiece can be installed at a time. This design is very limited in clamping multiple workpieces, and requires multiple adjustments and lockings, resulting in low operation efficiency and increased production time and labor costs. Especially in mass production, frequent debugging and fixture replacement will significantly affect the overall production efficiency.
[0003] Therefore, there is an urgent need for a mounting fixture that can quickly and efficiently complete the clamping of multiple workpieces, thereby improving the operation efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a mounting fixture that can quickly and efficiently complete the clamping of multiple workpieces, thereby improving the operation efficiency and reducing the labor cost.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A saddle, arranged at the machining position, and clamping holes are arranged along the radial direction of the saddle. Workpieces can be inserted into the clamping holes so that the workpieces are installed and fixed; a plurality of the clamping holes are arranged along the circumferential direction of the saddle, and a plurality of the clamping holes are arranged along the axial direction of the saddle.
[0007] Preferably, the saddle is prism-shaped.
[0008] Preferably, the plurality of clamping holes on each side wall of the saddle are arranged in an array.
[0009] Preferably, a plurality of first positioning grooves are arranged along the circumferential direction of the saddle, and the first positioning grooves can be used for clamping the workpiece.
[0010] Preferably, the plurality of first positioning grooves are connected end to end.
[0011] Preferably, a plurality of second positioning grooves are arranged along the axial direction of the saddle, and the second positioning grooves can be used for clamping the workpiece.
[0012] Preferably, the plurality of clamping holes are threaded holes.
[0013] Preferably, a plurality of lifting holes are arranged on one end face of the saddle, and the plurality of lifting holes are arranged in an array.
[0014] Preferably, a base is provided at one end of the saddle away from the lifting hole, and the saddle and the base are integrally formed.
[0015] Preferably, the base is provided with a plurality of mounting holes, and the plurality of mounting holes are spaced apart and evenly distributed along the circumference of the base. The mounting members can correspondingly pass through the mounting holes and detachably connect the base to the processing position.
[0016] Advantages of the present utility model:
[0017] The present utility model discloses an installation jig. The installation jig includes a saddle, the saddle is arranged at a processing position, a clamping hole is arranged along the radial direction of the saddle, and a workpiece can be inserted into the clamping hole so that the workpiece is installed and fixed; a plurality of clamping holes are arranged along the circumferential direction of the saddle, and a plurality of clamping holes are arranged along the axial direction of the saddle.
[0018] The clamping hole is arranged along the radial direction of the saddle, so the workpiece can be directly inserted into the clamping hole, the operation is simple and convenient, and quick installation and fixation can be completed without repeated debugging and locking. In addition, a plurality of clamping holes are arranged along both the circumferential direction and the axial direction of the saddle, and a plurality of workpieces can be fixed simultaneously, which is convenient for batch production, thereby improving the overall production and working efficiency. Description of the Drawings
[0019] Figure 1 is a schematic structural view of the installation jig in Embodiment 1 provided by the present utility model;
[0020] Figure 2 is a schematic structural view of the installation jig in Embodiment 2 provided by the present utility model;
[0021] Figure 3 is a schematic structural view of the installation jig in Embodiment 3 provided by the present utility model.
[0022] In the figure:
[0023] 10. Saddle; 11. Clamping hole; 12. First positioning groove; 13. Second positioning groove; 14. Lifting hole;
[0024] 20. Base; 21. Mounting hole. Detailed Embodiments
[0025] The present utility model will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the sake of description, only the parts related to the present utility model are shown in the drawings rather than all the structures.
[0026] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0028] In the description of this embodiment, the orientation or positional relationships such as "up", "down", "right", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.
[0029] Embodiment 1
[0030] In this embodiment, a mounting fixture is provided, as Figure 1 shown. The fixture includes a saddle 10, the saddle 10 is arranged at the processing position, and clamping holes 11 are arranged along the radial direction of the saddle 10. A workpiece can be inserted into the clamping holes 11 so that the workpiece is installed and fixed. A plurality of clamping holes 11 are arranged along the circumferential direction of the saddle 10, and a plurality of clamping holes 11 are arranged along the axial direction of the saddle 10. In this structure, since the clamping holes 11 are arranged along the radial direction of the saddle 10, the workpiece can be directly inserted into the clamping holes 11, the operation is simple and convenient, and rapid installation and fixation can be completed without repeated debugging and locking. In addition, since a plurality of clamping holes 11 are arranged along both the circumferential direction and the axial direction of the saddle 10, the fixation of a plurality of workpieces can be completed simultaneously, which is convenient for batch production, thereby improving the overall production and working efficiency.
[0031] As Figure 1As shown, the saddle 10 is generally prism-shaped. Compared with a cylindrical structure, the prism-shaped saddle 10 is convenient for machining the clamping holes 11, which reduces the overall machining difficulty, improves the machining speed, and thus reduces the upfront investment cost. It should be noted here that the saddle 10 is a quadrangular prism. In other embodiments, the specific shape of the saddle 10 can be changed according to actual needs, and no other limitations are made in this embodiment. Further, the clamping holes 11 not only meet the actual needs and can complete the docking with the workpiece. In this example, the clamping holes 11 are machined according to the machining standards of international fixtures, thereby improving the installation accuracy of the workpiece and facilitating quick positioning and docking.
[0032] As Figure 1 shown, the multiple clamping holes 11 on each side wall of the saddle 10 are arranged in an array, and the clamping holes 11 in the same row on the multiple side walls are at the same horizontal height. This setting not only improves the aesthetics of the saddle 10, but also increases the number of clamping holes 11 through reasonable use of space layout, thereby increasing the number of workpieces installed at one time. In addition, after multiple workpieces are installed and fixed, they can be regularly arranged, which is convenient for subsequent processing, picking and placing, and improves the usability and operability.
[0033] Embodiment Two
[0034] Considering that some workpieces are long and strip-shaped and are not convenient to be directly inserted into the clamping holes 11, an improvement is made on the basis of Embodiment One. As Figure 2 shown, the saddle 10 is provided with a plurality of first positioning grooves 12 along the circumferential direction, and the first positioning grooves 12 can be used to clamp the workpiece. This setting can directly place the long and strip-shaped workpiece in the first positioning groove 12, thus solving the problem that it is not convenient to clamp when placed in the clamping hole 11. At the same time, since there are a plurality of first positioning grooves 12 arranged along the circumferential direction, a plurality of long and strip-shaped workpieces can be placed at the same time, which is convenient for batch processing.
[0035] In addition, in this embodiment, the plurality of first positioning grooves 12 are connected end to end. This setting can successfully clamp a longer but bendable workpiece, thereby expanding the application range of the saddle 10. It should be noted here that in this embodiment, one first positioning groove 12 is provided on each side wall of the saddle 10. The first positioning groove 12 is a strip-shaped groove, and the first positioning grooves 12 on each side wall are at the same height and are connected in sequence to form a square annular positioning groove for clamping and fixing square annular workpieces. In other embodiments, multiple first positioning grooves 12 can also be provided on each side wall, or each first positioning groove 12 can be set as a curved groove to clamp and fix workpieces with complex shapes. No specific quantity and shape limitations are made in this embodiment.
[0036] In addition, a plurality of second positioning grooves 13 are axially arranged on the saddle 10, and the second positioning grooves 13 can also be used to clamp workpieces. In this structure, since the axial length of the saddle 10 is greater than its width, that is, the length of the second positioning groove 13 is greater than the length of the first positioning groove 12, therefore, the second positioning groove 13 can be used to fix workpieces that cannot be bent but have a large length, thereby further increasing the applicable range of the saddle 10 in this embodiment.
[0037] Embodiment III
[0038] To further improve the fixing effect, in the mounting jig as shown in Figure 3 , on the basis of Embodiment I, a plurality of clamping holes 11 are set as threaded holes. Threads are provided inside the clamping holes 11, and workpieces with external threads at the mounting ends can be threadedly connected to the clamping holes 11 in this embodiment, thereby improving the fixing effect. Moreover, during the disassembly and assembly process, only the workpiece needs to be screwed, which is simple and convenient to operate and has strong practicability. In other embodiments, structures such as clamping holes can also be used instead of threaded holes.
[0039] To ensure the stability of clamping, the saddle 10 has a large mass, which causes inconvenience in transportation. To solve this problem, as shown in Figures 1 - 3 , a plurality of lifting holes 14 are arranged on one end face of the saddle 10, and the plurality of lifting holes 14 are arranged in an array. When it is necessary to transport the saddle 10, only the sling needs to be connected to the lifting holes 14, and then the saddle 10 can be lifted, making the transportation more convenient. The plurality of lifting holes 14 are arranged in an array, which can ensure that the saddle 10 is evenly stressed during the lifting process, thereby avoiding damage due to excessive local tension, and improving the service life and aesthetic feeling of the saddle 10.
[0040] To ensure the stability of the saddle 10 at the processing position, as shown in Figures 1 - 3 , a base 20 is arranged at one end of the saddle 10 away from the lifting holes 14, and the saddle 10 and the base 20 are integrally formed. By providing the base 20, when the mounting jig is placed at the processing position, the contact area between the mounting jig and the processing position can be increased, thereby improving the use stability; in addition, the integral formation of the saddle 10 and the base 20 also reduces the processing difficulty and processing cost.
[0041] In addition, as shown in Figures 1 - 3As shown, the base 20 is provided with a plurality of mounting holes 21, and the plurality of mounting holes 21 are spaced apart and evenly distributed along the circumferential direction of the base 20. The mounting member can pass through the mounting holes 21 correspondingly and detachably connect the base 20 to the processing position. The provision of the mounting holes 21 facilitates fixing the base 20 at the processing position. The plurality of mounting holes 21 evenly arranged along the circumferential direction can improve the fixing effect while ensuring uniform force on the base 20. Finally, the base 20 is detachably connected to the processing position through the mounting member, which facilitates subsequent maintenance and disassembly and improves practicability. It should be noted here that the mounting member can be any structure such as bolts, screws, etc., as long as the detachable connection relationship can be ensured, and no specific limitation is made in this embodiment.
[0042] In summary, the mounting fixtures provided in the first to third embodiments can quickly and efficiently complete the clamping of multiple workpieces, and can also clamp and fix complex workpieces such as long and annular workpieces, thereby reducing the operation difficulty, improving the operation efficiency, and facilitating batch processing.
[0043] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments, and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. An installation fixture, characterized in that, Including: A saddle (10) is arranged at the processing position. A clamping hole (11) is arranged radially along the saddle (10). A workpiece can be inserted into the clamping hole (11) so that the workpiece is installed and fixed. A plurality of the clamping holes (11) are arranged circumferentially along the saddle (10), and a plurality of the clamping holes (11) are arranged axially along the saddle (10).
2. The installation jig according to claim 1, wherein The saddle (10) is prism-shaped.
3. The mounting jig according to claim 2, wherein, The plurality of the clamping holes (11) on each side wall of the saddle (10) are arranged in an array.
4. The installation jig according to any one of claims 1-3, characterized in that, A plurality of first positioning grooves (12) are arranged circumferentially along the saddle (10), and the first positioning grooves (12) can be used to clamp the workpiece.
5. The mounting jig according to claim 4, characterized in that, The plurality of the first positioning grooves (12) are connected end to end.
6. The mounting jig according to claim 4, wherein, A plurality of second positioning grooves (13) are arranged axially along the saddle (10), and the second positioning grooves (13) can be used to clamp the workpiece.
7. The installation jig according to any one of claims 1 to 3, characterized in that, The plurality of the clamping holes (11) are threaded holes.
8. The installation fixture according to any one of claims 1-3, characterized in that, A plurality of lifting holes (14) are arranged on one end face of the saddle (10), and the plurality of the lifting holes (14) are arranged in an array.
9. The installation fixture according to claim 8, characterized in that, A base (20) is arranged at one end of the saddle (10) away from the lifting holes (14), and the saddle (10) and the base (20) are integrally formed.
10. The installation fixture according to claim 9, wherein, The base (20) is provided with a plurality of mounting holes (21), and the plurality of the mounting holes (21) are spaced and evenly distributed circumferentially along the base (20). A mounting member can correspondingly pass through the mounting holes (21) and detachably connect the base (20) to the processing position.