Flexible assembling machine with high stability

The molded disc is stably clamped through the guide rail and slider structure, combined with the flexible stamping of the buffer spring, the problem of insufficient stability of the molded disc is solved, and the efficient and safe assembly of the lens is achieved.

CN223085446UActive Publication Date: 2025-07-11SHANGRAO JUNHAN OPTICAL INSTR CO LTD
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Patent Information

Application Number
CN202421602612.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-07-11
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

During the lens assembly process of existing flexible assembly machines, the stability of the molding disc is insufficient, resulting in the lens being easily damaged and inconveniently installed, which affects production efficiency.

Method used

The upper and lower guide rail structures are adopted, combined with sliders, balls and electric telescopic rods, and stable clamping and precise movement of the molding disc is achieved through the control panel, and flexible stamping is achieved with a T-shaped stamping needle and a cushioning spring.

Benefits of technology

It improves the stability and installation convenience of the molding disc, reduces lens damage, and improves production efficiency and practical use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-stability flexible assembling machine comprises a shell, limiting through grooves are formed in the upper portion and the lower portion of the shell respectively, a sliding block slidably penetrates through the interiors of the two sets of limiting through grooves, multiple sets of built-in convex grooves are formed in the two sides of the sliding block, T-shaped stamping needles are inserted into the multiple sets of built-in convex grooves, and the T-shaped stamping needles are inserted into the T-shaped stamping needles. Buffer springs are installed between the multiple sets of built-in convex grooves and the multiple sets of T-shaped punching needles, a control panel is installed on the upper portion of the shell, upper guide rails are installed on the inner top faces of the two ends of the shell, and lower guide rails are installed on the inner bottom faces of the two ends of the shell. The flexible assembling machine has the advantages that the upper guide rail and the lower guide rail are adopted, the stamping stability of the forming disc can be guaranteed, meanwhile, the mounting work of the forming disc can be accurately and conveniently completed, and the use practicability of the high-stability flexible assembling machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical lens assembly, and more specifically, to a flexible assembly machine with strong stability. Background Technique

[0002] An optical lens is an essential component in a machine vision system, directly affecting the quality of the imaging, the implementation and effect of algorithms. For the assembly of optical lens lenses, a flexible assembly machine is required to press the lenses into the lens interior. In actual use, it has the advantages of simple operation, stable structure, good stamping effect, and safe use.

[0003] The prior art discloses a lens assembly stamping device with the publication number: CN212352964U, which includes a main body, a base, a stamping device, a buffer seat, a buffer cylinder, a buffer spring, a stamping needle, a support column, a moving device, a forming disk, a guiding disk, guiding holes, a guiding cavity, a returning cavity, and positioning notches. When in use, a simple structural understanding of the present utility model is required. The user installs the forming disk equipped with the lens on the moving device, aligns the guiding disk with the forming disk through the positioning notches, and sleeved it on the forming disk. By setting the positioning notches at the middle positions of the peripheral sides of the guiding disk and the forming disk, it is convenient for the user to position and install the guiding disk on the forming disk, reducing the time required for positioning and improving the production efficiency. After the installation is completed, the main body drives the moving device to move the forming disk and the guiding disk below the stamping device, and the stamping device drives the stamping needle to press down to perform a stamping operation on the lens. During stamping, the guiding disk is sleeved on the forming disk equipped with the lens, and the stamping needle enters the returning cavity through the guiding cavity, pressing the lens in the returning cavity to form a single-point force structure of the lens, punching the lens in place. There is no need for manual positioning and assembly of each lens one by one, forming an automatic assembly in-place structure of the lens, avoiding problems such as lens breakage during stamping in the traditional stamping device when the lens is not placed stably and accurately or not assembled in place on the bottom plate, effectively protecting the lens, improving the qualified rate of stamping finished products of the lens, and improving the production efficiency of the lens.

[0004] In the above-mentioned utility model, the guiding disk needs to be sleeved on the forming disk equipped with the lens, and the connection work between the two is completed through the positioning notches, but there is no clamping structure, which cannot guarantee the stability of the forming disk and the guiding disk. At the same time, the forming disk needs to rely on the moving device to complete the moving work, but the operator cannot guarantee that the forming disk is exactly moved below the stamping needle, and multiple adjustments increase the operation steps, reducing the practicality of this utility model.

[0005] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model

[0006] (I) Technical Problems to be Solved

[0007] In view of the deficiencies of the prior art, the present utility model provides a flexible assembly machine with strong stability, which has the advantages of ensuring the stability of the stamping of the forming disk and being able to accurately and conveniently complete the installation work of the forming disk, thereby solving the problems in the above-mentioned background art.

[0008] (II) Technical solution

[0009] To achieve the above advantages of ensuring the stability of the stamping of the forming disk and being able to accurately and conveniently complete the installation work of the forming disk, the specific technical solution adopted by the present utility model is as follows:

[0010] A flexible assembly machine with strong stability, including a housing. Limiting through grooves are provided in both the upper and lower parts of the housing, and sliders slide through the inside of the two groups of limiting through grooves. Multiple built-in convex grooves are provided on both sides of the sliders, and T-shaped stamping needles are inserted into the multiple built-in convex grooves. Buffer springs are installed between the multiple built-in convex grooves and the multiple T-shaped stamping needles. A control panel is installed on the upper part of the housing. Upper guide rails are installed on the inner top surfaces at both ends of the housing, and lower guide rails are installed on the inner bottom surfaces at both ends of the housing. Multiple ball sockets are provided in the lower parts of the two groups of upper guide rails and the upper parts of the two groups of lower guide rails. Ball bearings are arranged inside the multiple ball sockets. Limiting blocks are installed on the lower parts of the opposite ends of the two groups of upper guide rails and the upper parts of the opposite ends of the two groups of lower guide rails. Right-angled plates are installed at both ends of the housing, and electric telescopic rods penetrate through the remote surfaces of the two groups of right-angled plates. Push plates are installed at the opposite ends of the two groups of electric telescopic rods. A forming disk is arranged inside the housing, and grooves are provided in both the upper and lower parts of the forming disk.

[0011] Further, the diameter lengths of the openings of the multiple ball sockets are smaller than the diameter lengths of the multiple ball bearings.

[0012] Further, two groups of mounting plates are installed on both the upper and lower parts of the housing. A lead screw is penetrated between the two upper mounting plates through a bearing. Moving plates are installed on both the upper and lower parts of the slider. A lead screw sleeve is fixedly penetrated through one side of the upper moving plate. One end of the lead screw penetrates through the lead screw sleeve. A forward and reverse motor is installed on one side of the upper right mounting plate. The output end of the forward and reverse motor is connected to one end of the lead screw. A cross bar slides through one side of the lower moving plate, and both ends of the cross bar are fixedly connected to the opposite surfaces of the two lower mounting plates. The forward and reverse motor is electrically connected to the control panel through an electric wire.

[0013] Further, the lead screw and the lead screw sleeve are in threaded cooperation with each other.

[0014] Further, two groups of support seats are installed on the lower part of the housing.

[0015] Further, the control panel is electrically connected to the two groups of electric telescopic rods through wires.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present utility model provides a flexible assembly machine with strong stability, having the following beneficial effects:

[0018] (1) The present utility model adopts an upper guide rail and a lower guide rail. When actually using the flexible assembly machine with strong stability, an operator moves a set of forming disks by hand. When a set of grooves at the lower part of this set of forming disks corresponds to a set of lower guide rails at the lower left side, the operator can horizontally move this set of forming disks by hand. Eventually, a set of upper guide rails at the upper left side will penetrate a set of grooves at the upper part of this set of forming disks. When this set of forming disks contacts two sets of limit blocks on the same side, by using the control panel, a set of electric telescopic rods on the same side is extended, and a set of push plates on the same side can push this set of forming disks. This set of push plates and two sets of limit blocks on the same side can stably clamp this set of forming disks. The use of the other set of forming disks can be obtained through the same operation. When the two sets of forming disks move, multiple sets of ball bearings are respectively inside multiple sets of ball sockets under the action of friction. Since the surfaces of multiple sets of ball bearings are smooth, it is convenient to move and use the two sets of forming disks. By setting the upper guide rail and the lower guide rail, the stability of the stamping of the forming disks can be ensured, and at the same time, the installation work of the forming disks can be completed accurately and conveniently, improving the practicality of the flexible assembly machine with strong stability.

[0019] (2) The present utility model adopts a slider. According to the above operation, after the two sets of forming disks are installed, by using the control panel, the output end of the forward and reverse motor is rotated. Since the screw rod and the screw sleeve are in threaded cooperation, the rotating screw rod can push the screw sleeve to move horizontally. The screw sleeve makes the slider move horizontally through a set of moving plates above. Multiple sets of T-shaped stamping needles on the same side can be inserted into the inside of multiple sets of forming disks on the same side, and the lens can be stamped and pressed into the inside of the lens barrel. During this process, multiple sets of buffer springs on the same side can achieve flexible stamping after buffering, preventing the lens barrel from being directly damaged by the strong pressure of multiple sets of T-shaped stamping needles. By using the control panel, the output end of the forward and reverse motor is rotated in the reverse direction, and the slider can be moved to the right to perform stamping work on a set of forming disks on the right side. By setting the slider, the stamping work of the lenses inside the forming disks can be completed in sequence without stopping the stamping work, improving the working efficiency of the flexible assembly machine with strong stability. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1It is a schematic structural diagram of a flexible assembly machine with strong stability proposed by the present utility model;

[0022] Figure 2 It is a three-dimensional view of the slider proposed by the present utility model;

[0023] Figure 3 It is a side view of the forming disk proposed by the present utility model;

[0024] Figure 4 It is proposed by the present utility model Figure 1 An enlarged view of A in

[0025] Figure 5 It is proposed by the present utility model Figure 1 An enlarged view of B in

[0026] In the figure:

[0027] 1. Outer shell; 2. Limit through groove; 3. Slide block; 4. Built-in convex groove; 5. T-shaped stamping needle; 6. Buffer spring; 7. Upper guide rail; 8. Lower guide rail; 9. Ball socket; 10. Ball; 11. Limit block; 12. Right-angle plate; 13. Electric telescopic rod; 14. Push plate; 15. Forming disk; 16. Groove; 17. Moving plate; 18. Mounting plate; 19. Lead screw; 20. Lead screw sleeve; 21. Forward and reverse motor; 22. Cross bar. Specific embodiments

[0028] To further illustrate the embodiments, the present utility model provides accompanying drawings. These drawings are a part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present utility model, a flexible assembly machine with strong stability is provided.

[0030] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific embodiments. As Figure 1-5As shown in the figure, a flexible assembly machine with strong stability according to an embodiment of the present utility model includes a housing 1. Limiting through grooves 2 are provided in both the upper and lower parts of the housing 1. Sliders 3 are slidably penetrated through the interiors of the two groups of limiting through grooves 2. A plurality of built-in convex grooves 4 are provided on both sides of the sliders 3. T-shaped stamping needles 5 are inserted into the interiors of the plurality of built-in convex grooves 4. Buffer springs 6 are installed between the plurality of built-in convex grooves 4 and the plurality of T-shaped stamping needles 5. A control panel is installed on the upper part of the housing 1. Upper guide rails 7 are installed on the inner top surfaces at both ends of the housing 1. Lower guide rails 8 are installed on the inner bottom surfaces at both ends of the housing 1. A plurality of ball sockets 9 are provided in the lower parts of the two groups of upper guide rails 7 and the upper parts of the two groups of lower guide rails 8. Ball bearings 10 are provided in the interiors of the plurality of ball sockets 9. Limiting blocks 11 are installed on the lower parts of the opposite ends of the two groups of upper guide rails 7 and the upper parts of the opposite ends of the two groups of lower guide rails 8. Right-angled plates 12 are installed at both ends of the housing 1. Electric telescopic rods 13 penetrate through the remote surfaces of the two groups of right-angled plates 12. Push plates 14 are installed at the opposite ends of the two groups of electric telescopic rods 13. A forming disc 15 is arranged inside the housing 1. Grooves 16 are provided on both the upper and lower parts of the forming disc 15. By providing the upper guide rails 7 and the lower guide rails 8, the stability of the stamping of the forming disc 15 can be ensured, and at the same time, the installation work of the forming disc 15 can be completed accurately and conveniently, improving the practicality of the flexible assembly machine with strong stability.

[0031] In one embodiment, the diameter length of the openings of the plurality of ball sockets 9 is smaller than the diameter length of the plurality of ball bearings 10, preventing the plurality of ball bearings 10 from moving out of the interiors of the plurality of ball sockets 9.

[0032] In one embodiment, two sets of mounting plates 18 are installed on both the upper and lower parts of the housing 1. A lead screw 19 is penetrated through the upper two sets of mounting plates 18 through bearings. Moving plates 17 are installed on both the upper and lower parts of the slider 3. A lead screw sleeve 20 is fixedly penetrated through one side of the upper moving plate 17. One end of the lead screw 19 penetrates through the lead screw sleeve 20. A forward and reverse motor 21 is installed on one side of the upper right mounting plate 18. The output end of the forward and reverse motor 21 is connected to one end of the lead screw 19. A cross bar 22 is slidably penetrated through one side of the lower moving plate 17. The two ends of the cross bar 22 are fixedly connected to the opposite surfaces of the lower two sets of mounting plates 18 respectively. The forward and reverse motor 21 is electrically connected to the control panel through an electric wire. By providing the slider 3, the stamping work of the lenses inside the forming disc 15 can be completed in sequence without stopping the stamping work, improving the working efficiency of the flexible assembly machine with strong stability.

[0033] In one embodiment, the lead screw 19 and the lead screw sleeve 20 are in threaded cooperation with each other, facilitating the adjustment of the use position of the lead screw sleeve 20.

[0034] In one embodiment, two sets of support seats are installed on the lower part of the housing 1. The two sets of support seats play a role in supporting and fixing the housing 1.

[0035] In one embodiment, the control panel is electrically connected to two groups of electric telescopic rods 13 through wires. The control panel can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in the art. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.

[0036] Working principle:

[0037] When actually using a flexible assembly machine with strong stability, an operator moves a set of forming disks 15 by hand. When a set of grooves 16 at the lower part of this set of forming disks 15 correspond to a set of lower guide rails 8 on the left lower side, the operator can horizontally move this set of forming disks 15 by hand. Eventually, a set of upper guide rails 7 on the left upper side will penetrate a set of grooves 16 at the upper part of this set of forming disks 15. When this set of forming disks 15 contacts two sets of limit blocks 11 on the same side, by using the control panel, a set of electric telescopic rods 13 on the same side is extended, and a set of push plates 14 on the same side can push this set of forming disks 15. This set of push plates 14 and two sets of limit blocks 11 on the same side can stably clamp this set of forming disks 15. The use of the other set of forming disks 15 can be obtained through the same operation. When the two sets of forming disks 15 move, multiple groups of balls 10 are respectively inside multiple groups of ball sockets 9 under the action of friction. Since the surfaces of multiple groups of balls 10 are smooth, it is convenient to move and use the two sets of forming disks 15. By setting the upper guide rails 7 and lower guide rails 8, the stability of the stamping of the forming disks 15 can be ensured, and at the same time, the installation work of the forming disks 15 can be completed accurately and conveniently, improving the practicality of the flexible assembly machine with strong stability. At the same time, according to the above operation, it can be known that after the two sets of forming disks 15 are installed, by using the control panel, the output end of the forward and reverse motor 21 rotates. Since the lead screw 19 and the lead screw sleeve 20 are in threaded cooperation, the rotating lead screw 19 can push the lead screw sleeve 20 to move horizontally. The lead screw sleeve 20 makes the slider 3 move horizontally through a set of moving plates 17 above. Multiple groups of T-shaped stamping needles 5 on the same side can be inserted into multiple sets of forming disks 15 on the same side, and the lens can be stamped and pressed into the inside of the lens barrel. During this process, multiple groups of buffer springs 6 on the same side can achieve flexible stamping after buffering, preventing the lens barrel from being directly damaged by the strong pressure of multiple groups of T-shaped stamping needles 5. By using the control panel, the output end of the forward and reverse motor 21 rotates in the reverse direction, and the slider 3 can be moved to the right to perform stamping work on a set of forming disks 15 on the right side. By setting the slider 3, the stamping work of the lenses inside the forming disks 15 can be completed in sequence without stopping the stamping work, improving the working efficiency of the flexible assembly machine with strong stability.

[0038] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection" and other terms shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A flexible assembly machine with strong stability, characterized in that, It includes a housing (1). Limit through grooves (2) are provided at both the upper and lower parts of the housing (1). Sliders (3) slide through the two groups of limit through grooves (2). Multiple built-in convex grooves (4) are provided on both sides of the slider (3). T-shaped stamping needles (5) are inserted into the multiple built-in convex grooves (4). Buffer springs (6) are installed between the multiple built-in convex grooves (4) and the multiple T-shaped stamping needles (5). A control panel is installed on the upper part of the housing (1). Upper guide rails (7) are installed on the inner top surfaces at both ends of the housing (1). Lower guide rails (8) are installed on the inner bottom surfaces at both ends of the housing (1). Multiple ball sockets (9) are provided at the lower parts of the two groups of upper guide rails (7) and the upper parts of the two groups of lower guide rails (8). Ball bearings (10) are provided inside the multiple ball sockets (9). Limit blocks (11) are installed at the lower parts of the opposite ends of the two groups of upper guide rails (7) and the upper parts of the opposite ends of the two groups of lower guide rails (8). Right-angle plates (12) are installed at both ends of the housing (1). Electric telescopic rods (13) penetrate through the remote surfaces of the two groups of right-angle plates (12). Push plates (14) are installed at the opposite ends of the two groups of electric telescopic rods (13). A forming disk (15) is provided inside the housing (1). Grooves (16) are provided at both the upper and lower parts of the forming disk (15).

2. A flexible assembly machine with strong stability according to claim 1, characterized in that The diameter lengths of the openings of the multiple ball sockets (9) are smaller than the diameter lengths of the multiple ball bearings (10).

3. A flexible assembly machine with strong stability according to claim 1, characterized in that, Two groups of mounting plates (18) are installed at both the upper and lower parts of the housing (1). A lead screw (19) passes through the upper two groups of mounting plates (18) through bearings. Moving plates (17) are installed at both the upper and lower parts of the slider (3). A lead screw sleeve (20) is fixedly penetrated through one side of the upper moving plate (17). One end of the lead screw (19) penetrates through the lead screw sleeve (20). A forward and reverse motor (21) is installed on one side of the upper right mounting plate (18). The output end of the forward and reverse motor (21) is connected to one end of the lead screw (19). A cross bar (22) slides through one side of the lower moving plate (17). The two ends of the cross bar (22) are fixedly connected to the opposite surfaces of the lower two groups of mounting plates (18). The forward and reverse motor (21) is electrically connected to the control panel through an electric wire.

4. A flexible assembly machine with strong stability according to claim 3, characterized in that, The lead screw (19) and the lead screw sleeve (20) are in threaded cooperation with each other.

5. A flexible assembly machine with strong stability according to claim 1, characterized in that, Two groups of support seats are installed at the lower part of the housing (1).

6. A flexible assembly machine with strong stability according to claim 1, characterized in that, The control panel is electrically connected to the two groups of electric telescopic rods (13) through an electric wire.

Citation Information

Patent Citations

  • Lens assembling and stamping device

    CN212352964U