Package folding improvement device of tobacco packaging machine
By improving the stacking device of the tobacco packaging machine and replacing the torsion spring structure with sliding stops and compression springs, the problem of transparent paper folding angles and cigarette packets is solved, and the service life of the equipment and product quality are improved.
Patent Information
- Application Number
- CN202422168247.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing tobacco packaging machine has defects in the design of lifting stacking, resulting in frequent equipment failures such as transparent paper corners and cigarette pack adhesions, affecting product quality and production efficiency.
The original torsion spring structure is replaced by sliding stops, small shafts, folding frames, screws, pins and rolling bearings. The cylindrical compression springs are used to reduce friction and wear, ensuring uniform stress and correct reset of the movable block of the cigarette pack.
It effectively reduces mechanical wear, reduces the number of parts replacements, improves equipment operation rate and product quality, and avoids quality problems such as poor folding of transparent paper and adhesion of cigarette packets.
Smart Images

Figure CN223086350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco machinery, in particular to an improved device for overlapping packages of a tobacco packaging machine. Background Art
[0002] The ZB45 hard box and hard strip packaging machine is a unit transformed by introducing foreign models and combining domestic technologies, and is a relatively popular hard strip packaging unit at the present stage. Among them, the YB55 outer box transparent paper packaging machine, as an important part, has the functions of wrapping transparent paper outside the small box of cigarettes, improving the aesthetic degree of cigarette packaging and providing high-quality sealing to achieve moisture-proof, etc. Reasonable use of this unit can effectively improve product characteristics and ensure product quality. However, it is found after actual use that the original lifting and overlapping package design method of the YB55 packaging machine has defects, and equipment failures such as transparent paper corner folding and cigarette package adhesion, sliding baffle wear and torsion spring fracture frequently occur, which are likely to cause product quality problems. The movable block of this device relies on the pressure of the torsion spring to realize the reset function and complete the reciprocating swing. Limited by the structure, friction is inevitably generated between the torsion spring pressing arm and the surface of the movable block during the movement process. The high-frequency movement of the torsion spring is extremely likely to cause wear of the horizontal pressing arm of the torsion spring under long-term action, resulting in fatigue and breakage; wear occurs on the surface of the movable block, causing the movable block to not return to its normal position; in addition, with the high-frequency reciprocating movement of the movable block, the extrusion impact force of the cigarette package will also exceed the fatigue limit of the torsion spring, causing wear and even fatigue breakage of the two stress arms of the torsion spring, reducing the service life of the torsion spring and resulting in the phenomenon of frequent replacement of the torsion spring. The mechanical wear of the torsion spring causes parts replacement and wastes a lot of maintenance time, increases the equipment maintenance workload, and causes unnecessary losses; the wear of the cigarette package movable block will seriously affect the fixed position of the torsion spring, making the cigarette package movable block unable to return to its correct position, resulting in misalignment of the folded transparent paper due to mutual friction, and the transparent paper of the subsequent cigarette package will overlap with it, and after heat sealing with the soldering iron, the transparent papers of the two cigarette packages will adhere to each other, resulting in the situation of connected packages. If the cigarette packages are adhered together and the two cigarette packages cannot be successfully separated, it will cause cigarette package blockage, frequently cause malfunction shutdown, and reduce the production efficiency of the equipment. Slight adhesion of cigarette packages and poor folding of cigarette packages will rotate and convey along with the turning wheel, and cannot be correctly identified and removed when passing through the rejection position. They are pushed out of the wheel by the output push rod, and then enter the next packaging process through the cigarette package beautifier and into the strip box, ultimately causing serious quality problems of the product. Content of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the utility model provides an improved device for overlapping packages of a tobacco packaging machine, which solves the technical problems that the original lifting and overlapping package design method has defects, is likely to cause product quality problems, and transparent paper corner folding and cigarette package adhesion have become frequent equipment failures.
[0004] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0005] An improved device for stacking packages of a tobacco packaging machine, comprising a sliding block, a small shaft, a folding frame, screws, pins, two rolling bearings and three springs. The sliding block is the main part of the improved device for stacking packages, having a cuboid structure and being centrally installed in the groove of the folding frame. The rolling bearings are used to install the small shaft, and the bearing model with an inner diameter equal to the diameter of the small shaft is selected. The small shaft is cylindrical and is inserted into the sliding block with an interference fit. The folding frame is the main body of the entire stacking device, and there are round holes on both sides of the groove for installing the rolling bearings. The diameter of the round hole is equal to the outer diameter of the rolling bearing. There are spring positioning holes on the groove surface of the folding frame for installing the springs. The springs are cylindrical and bounce the sliding block back to its original position. The screws are ordinary countersunk socket head cap screws for fixing the sliding block and the small shaft. The pins are cylindrical and slightly shorter in length, and are installed on one side inside the groove of the folding frame to limit the bouncing back and reset of the sliding block.
[0006] Preferably: The sliding block is the main part of the improved device for stacking packages, having a cuboid structure. There is a long pin hole at the bottom to centrally install the sliding block in the groove of the folding frame. The front face of the sliding block folds down the upper wing transparent paper at both ends of the lifted cigarette package, and clamps and holds the lifted cigarette package in place. There are spring positioning holes evenly designed and machined around the center on the inner side above the folding frame. The positioning holes are slightly larger than the circumference of the spring.
[0007] Preferably: The rolling bearings are installed in the fixed holes on both sides of the groove of the folding frame for installing the small shaft to enable the sliding block to flexibly reset, and the bearing model with the same diameter as the small shaft is selected.
[0008] Preferably: The small shaft is cylindrical and is inserted into the sliding block with an interference fit. Both ends of the small shaft are installed in the rolling bearings.
[0009] Preferably: The folding frame is the main body of the entire stacking device. There are round holes on both sides of the groove for installing the rolling bearings. The diameter of the round hole is equal to the outer diameter of the rolling bearing. There are three circular positioning holes with a depth of 3 mm and a diameter of 6 mm evenly designed and machined around the center on the inner side above the folding frame, corresponding to the positioning holes on the sliding baffle and used to install the springs in cooperation.
[0010] Preferably: The screws are ordinary countersunk socket head cap screws for fixing the sliding block on the small shaft.
[0011] Preferably: The pins are cylindrical and slightly shorter in length, and are installed on one side inside the groove of the folding frame to limit the reset sliding block.
[0012] The utility model has the following beneficial effects:
[0013] 1. Effectively reduce the replacement of components caused by mechanical wear. After the improvement of the stacking device, through actual operation verification, the wear of the movable block is reduced, and the replacement frequency is decreased.
[0014] 2. The effective operation rate of the equipment is improved. When the compression spring is fatigued to a certain extent, the compression spring can be replaced. When replacing, there is no need to remove the pin shaft. Just take out the broken spring and put in a new compression spring to continue using. The installation and adjustment are quick and simple, reducing the maintenance time and the maintenance cost.
[0015] 3. The quality of the product is improved. It effectively reduces the occurrence times of quality problems such as the abnormality of the lifting and stacking device caused by the original structure, the poor folding of the transparent paper or the adhesion of the transparent paper cigarette packs. It effectively avoids defective cigarette packs from entering the next packaging process into the carton, causing serious quality problems of the product. Description of the Drawings
[0016] The above description is only an overview of the technical solution of the present utility model. In order to understand the technical means of the present utility model more clearly and be implemented in accordance with the content of the description, the following is a detailed description of the preferred embodiment of the present utility model in conjunction with the drawings as follows.
[0017] Figure 1 It is the overall structure diagram of the present utility model.
[0018] Legend: 1. Sliding block; 2. Rolling bearing; 3. Small shaft; 4. Folding frame; 5. Spring; 6. Screw; 7. Pin. Detailed Embodiment
[0019] The embodiment of the present application provides an improved device for stacking and packaging of a tobacco packaging machine, effectively solving the technical problem that the original lifting and stacking design method has defects, which is likely to cause product quality problems, and the folding angle of the transparent paper and the adhesion of the cigarette packs become frequent equipment failures. Embodiment
[0020] The general idea of the technical solution in the embodiment of the present application is as follows:
[0021] As Figure 1As shown in the figure, in view of the problems existing in the prior art, the utility model provides an improved device for overlapping packaging of a tobacco packaging machine, which includes a sliding block 1, a small shaft 3, a folding frame 4, a spring 5, a screw 6, a pin 7, two rolling bearings 2 and three springs 5. The sliding block 1 is the main part of the improved device for overlapping packaging, having a cuboid structure and being centrally installed in the groove of the folding frame 4. The rolling bearing 2 is used to install the small shaft 3, and the bearing model with an inner diameter equal to the diameter of the small shaft 3 is selected. The small shaft 3 is cylindrical and is inserted into the sliding block 1 with an interference fit therebetween. The folding frame 4 is the main body of the entire overlapping packaging device, and circular holes are provided on both sides of the groove for installing the rolling bearings 2, with the diameter of the circular holes being equal to the outer diameter of the rolling bearings 2. Three spring positioning holes are evenly designed and processed around the center on the inner side above the folding frame 4, and the positioning holes are slightly larger than the circumference of the spring 5. The spring 5 is cylindrical and rebounds and resets the sliding block 1. The screw 6 is an ordinary countersunk hexagon socket head bolt for fixing the sliding block 1 and the small shaft 3. The pin 7 is cylindrical and slightly shorter in length, and is installed on one side in the groove of the folding frame 4 to limit the elastic return position of the sliding block 1;
[0022] The sliding block 1 is the main part of the improved device for overlapping packaging, having a cuboid structure. A long pin hole is provided at the bottom to centrally install the sliding block 1 in the groove of the folding frame 4. The front face of the sliding block 1 folds down the upper wing transparent paper at both ends of the lifted cigarette packet and clamps and holds the lifted cigarette packet in place. Three spring positioning holes are evenly designed and processed around the center on the inner side above the folding frame 4, and the positioning holes are slightly larger than the circumference of the spring 5;
[0023] The rolling bearings 2 are installed in the fixed holes on both sides of the groove of the folding frame 4 for installing the small shaft 3 to enable the sliding block 1 to be flexibly reset, and the bearing model with the same diameter as the small shaft 3 is selected;
[0024] The small shaft 3 is cylindrical and is inserted into the sliding block 1 with an interference fit therebetween, and both ends of the small shaft 3 are installed in the rolling bearings 2;
[0025] The folding frame 4 is the main body of the entire overlapping packaging device. Circular holes are provided on both sides of the groove for installing the rolling bearings 2, with the diameter of the circular holes being equal to the outer diameter of the rolling bearings 2. Three circular positioning holes with a depth of 3 mm and a diameter of 6 mm are evenly designed and processed around the center on the inner side above the folding frame 4, corresponding to the positioning holes on the sliding block 1 and cooperating to install the spring 5;
[0026] The spring 5 is cylindrical. When the cigarette packet is lifted in place, it resets the sliding block 1 and clamps and holds the cigarette packet. By looking up the table and calculating, a cylindrical compression spring part made of carbon spring wire with a diameter of 0.4 mm is selected for winding, with a free height of 11 mm, 11 effective turns, an outer diameter of 5.2 mm, and an inner diameter of 4.4 mm. This spring 5 is the compression spring for the clamp of the sixth wheel die box of the YB45 small box packaging machine;
[0027] The screw 6 is an ordinary countersunk socket head cap screw, which fixes the sliding block 1 on the small shaft 3;
[0028] The pin 7 is cylindrical and slightly short in length. It is installed on one side inside the groove of the folding frame 4 to limit the reset sliding block 1.
[0029] Working principle: Re-select the cylindrical compression spring piece to replace the original torsion spring piece, so that each swing of the movable block only changes the compression amount of the compression spring. On the premise that the structure of the cigarette packet movable block of the packet folding device remains unchanged and the effect is the same, the sliding friction between the spring 5 and the sliding block 1 is reduced, the force on the cigarette packet movable block becomes uniform, the impact force of the spring 5 is reduced, it is easy to receive the impact from the top and bottom of the cigarette packet, the spring 5 is less worn and not easily broken, and the service life of the equipment is extended. In addition, the reaction force of the spring 5 will not cause wear to the cigarette packet movable block, and the structural defect in the original design can be effectively solved without changing the structure, avoiding quality accidents and improving production efficiency.
[0030] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly illustrating the present invention, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
Claims
1. An improved device for overlapping packaging of a tobacco packing machine, characterized in that, The improved device for overlapping packages of a tobacco packaging machine includes a sliding block (1), a small shaft (3), a folding frame (4), a screw (6), a pin (7), two rolling bearings (2), and three springs (5); Among them, the sliding block (1) has a cuboid structure; The rolling bearing (2) is selected with a model having an inner diameter equal to the diameter of the small shaft (3); The small shaft (3) is cylindrical and is inserted into the sliding block (1) with an interference fit between them; On both sides of the groove of the folding frame (4), there are round holes, and the diameter of the round holes is equal to the outer diameter of the rolling bearing (2); Inside the upper part of the folding frame (4) around the center, there are three spring positioning holes; The spring (5) is cylindrical; The pin (7) is cylindrical and is installed on one side inside the groove of the folding frame (4).
2. The improved device for overlapping packaging of a tobacco packaging machine according to claim 1, characterized in that: The bottom of the sliding block (1) is provided with a long hole to center the sliding block (1) and install it in the groove of the folding frame (4).
3. An improved device for stacking packages of a tobacco packaging machine according to claim 1, characterized in that: Both ends of the small shaft (3) are respectively installed in the two rolling bearings (2).
4. An improved device for stacking packages of a tobacco packaging machine according to claim 1, characterized in that: The two rolling bearings (2) are respectively installed in the round holes on both sides of the groove of the folding frame (4).
5. An improved device for stacking packages of a tobacco packaging machine according to claim 1, characterized in that: The screw (6) is a countersunk head socket head cap screw.
6. An improved device for stacking packages of a tobacco packing machine according to claim 1, characterized in that: The positioning holes on the folding frame (4) are larger than the circumference of the spring (5).