Three-dimensional film covering packaging machine

Through the full mechanized design of the three-dimensional lamination packaging machine, the problems of low automation and unstable packaging quality are solved, efficient and flexible packaging production are achieved, and labor costs and operational complexity are reduced.

CN223086448UActive Publication Date: 2025-07-11XIAMEN ZHONGLI DE INTELLIGENT TECH CO LTD

Patent Information

Application Number
CN202422542645.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-07-11
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

现有三维覆膜包装机自动化程度低,需要较多人工干预,生产效率不高,包装质量不稳定,设备灵活性不足,操作复杂,对操作人员技能要求高。

Method used

The coordinated work of conveying mechanism, transit components, loading components, stretching components, transverse components, edge sealing and cutting components, material retaining components and four-side melting components is adopted to achieve full mechanized production, reduce manual intervention, and ensure uniform coverage of the packaging film and precise edge sealing.

Benefits of technology

It improves production efficiency, reduces labor costs, ensures packaging quality, and adapts to the packaging needs of products of different sizes and shapes. The operation process is simple and the skills requirements for operators are low.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-dimensional film covering packaging machine, and belongs to the field of packaging machines, and the three-dimensional film covering packaging machine is characterized by comprising a transverse moving assembly, a feeding assembly and a stretching assembly which are installed on a rack and located on one side of a transfer assembly, and the three-dimensional film covering packaging machine is used for stretching a covering film to cover a to-be-packaged product and conveying the to-be-packaged product to the next procedure; the edge sealing fusion cutting assembly is installed on the machine frame and located on one side of the stretching assembly, the four-edge fusion cutting assembly is installed on the machine frame and located on one side of the material blocking assembly, and the four-edge fusion cutting assembly is used for conducting four-edge fusion cutting on a product obtained after preliminary edge sealing fusion cutting. The full-process mechanical production from product conveying, packaging film covering to edge sealing fusion cutting is achieved, manual intervention is reduced, the production efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The present application relates to a packaging device, and more specifically to a three-dimensional film laminating packaging machine. Background Art

[0002] The three-dimensional film laminating packaging machine, also known as the three-dimensional packaging machine or the transparent film three-dimensional packaging machine, is a packaging device widely used in multiple industries such as pharmaceuticals, food, and cosmetics. Currently, Chinese Patent No. CN116002136B discloses a transparent film three-dimensional packaging machine for eraser packaging, which includes a control chassis, a feeding plate, a film laminating mechanism, a first feeding box, and a second feeding box to form a three-dimensional packaging machine together. A through hole one is opened in the middle of one end of the second feeding box away from the first feeding box. Two guiding rods one are symmetrically arranged in the through hole one. A moving block is movably connected between the guiding rods one. A push rod is inserted through the middle of the moving block. A placing plate is fixed at one end of the push rod. Two chutes are symmetrically arranged on the top of the placing plate. A guiding rod two is fixed in the chute. A limiting plate is connected between the guiding rods through a connecting ring. Two side baffles are symmetrically arranged on one side of the limiting plate. A first spring is installed on the guiding rod one. By adding components such as the second feeding box, the present invention can quickly feed a number of materials into the first feeding box during rapid packaging without the need for workers to place them one by one, optimizing the cumbersome placement steps.

[0003] Similar packaging machines in the prior art also have the following problems:

[0004] 1. The degree of automation is relatively low, requiring a lot of manual intervention, resulting in low production efficiency;

[0005] 2. Some existing equipment may have problems such as uneven covering of the packaging film and inaccurate sealing and cutting during the packaging process, affecting the packaging quality;

[0006] 3. Existing equipment has certain limitations on the size, shape, etc. of products, lacking flexibility;

[0007] 4. The operation process of existing equipment is complex, requiring high skills for operators. Utility Model Content

[0008] Aiming at the deficiencies of the prior art, the purpose of the present utility model is to provide a three-dimensional film laminating packaging machine, which has the advantages of high production efficiency, high packaging quality, high flexibility, and low skill requirements for personnel by adopting a progressive production method for the entire process.

[0009] To achieve the above purpose, the present utility model provides the following technical solution: A three-dimensional film laminating packaging machine, comprising:

[0010] A frame;

[0011] A conveying mechanism and a second conveyor belt installed on the frame for conveying products to be packaged;

[0012] A pusher mechanism installed on the frame on one side of the conveying mechanism for pushing the products to be packaged into the next process;

[0013] A transfer assembly installed on the frame at the end of the conveying end of the conveying mechanism for transferring the products to be packaged to the next process;

[0014] A transverse movement assembly, a feeding assembly and a stretching assembly installed on the frame on one side of the transfer assembly for stretching the wrapping film to cover the products to be packaged and conveying them to the next process;

[0015] A sealing and cutting assembly installed on the frame on one side of the stretching assembly for sealing and cutting the stretched wrapping film;

[0016] A material blocking assembly installed on the frame on one side of the sealing and cutting assembly for blocking the products to be packaged that have not been completely wrapped from entering the next process;

[0017] A four-side cutting assembly installed on the frame on one side of the material blocking assembly for cutting the four sides of the product after preliminary edge sealing and cutting.

[0018] By adopting the above technical solutions, first, the products to be packaged are conveyed to the transfer assembly by the conveying mechanism, the packaging film is covered on the products to be packaged by the feeding assembly in cooperation with the stretching assembly and the transverse movement assembly, then the first edge sealing and cutting is completed by the edge sealing and cutting assembly, and then the material blocking assembly cancels the restriction on the position of the packaged products, and the products are conveyed to the four-side cutting assembly to complete the edge sealing and cutting at the eight corners. Finally, they are conveyed out of the processing point by the second conveying mechanism. During the wrapping process, basically no manual intervention is required, and it is fully mechanized production with high production efficiency.

[0019] In a preferred embodiment: The conveying mechanism includes a first conveyor belt installed on the frame and a pallet that can be slidably installed on the first conveyor belt for carrying products.

[0020] In a preferred embodiment: The pusher mechanism includes a first linear drive mechanism, a first sliding seat that can be slidably installed on the first linear drive mechanism, and a push rod installed on the first sliding seat.

[0021] In a preferred embodiment: The transfer assembly includes a first base, a chute opened on the first base, and a guide plate that can be slidably installed inside the chute.

[0022] In a preferred embodiment: The transverse movement assembly includes a second linear drive mechanism, a third linear drive mechanism mounted on the second linear drive mechanism, a connecting frame slidably mounted on the connecting frame, a first cylinder mounted on the connecting frame, and a pressing block fixed on the piston rod of the first cylinder.

[0023] In a preferred embodiment: The edge-sealing and melting and cutting assembly includes a fourth linear drive mechanism, a first connecting plate mounted on the fourth linear drive mechanism, a heat-insulating plate mounted on the first connecting plate, a protective plate, a first cutting knife mounted on the heat-insulating plate, and a pressing plate mounted on the protective plate.

[0024] In a preferred embodiment: The stretching assembly includes a second base, a sixth linear drive mechanism mounted on one side of the second base on the frame, a seventh linear drive mechanism mounted on the sixth linear drive mechanism, and a first pressing member and a second pressing member mounted on the seventh linear drive mechanism for pressing the product.

[0025] In a preferred embodiment: The feeding assembly includes two opposing fixed seats fixed on the frame and two guide rollers fixed on the two fixed seats.

[0026] In a preferred embodiment: The material blocking assembly includes a fifth linear drive mechanism and a baffle that can move up and down and is mounted on the fifth linear drive mechanism.

[0027] In a preferred embodiment: The four-side melting and cutting assembly includes two opposing drive modules, two connecting seats mounted on the drive modules, a second cutting knife, a leveling rod, and a second cylinder;

[0028] Wherein, the drive module includes a bidirectional linear drive mechanism, a support plate and a second connecting plate mounted on the bidirectional linear drive mechanism, and a sliding seat providing sliding support for the bidirectional linear drive mechanism.

[0029] Compared with the prior art, the present application has the following beneficial effects:

[0030] 1. Through the coordinated work of the conveying mechanism, the transfer assembly, the feeding assembly, the stretching assembly, the transverse movement assembly, the edge-sealing and melting and cutting assembly, the material blocking assembly, and the four-side melting and cutting assembly, the whole process of mechanized production from product conveying, packaging film covering to edge-sealing and melting and cutting is realized, reducing manual intervention, improving production efficiency, and reducing labor costs;

[0031] 2. The combined use of the feeding assembly and the stretching assembly can ensure that the packaging film is evenly and tightly covered on the product to be packaged, and the two times of melting and edge-sealing of the edge-sealing and melting and cutting assembly and the four-side melting and cutting assembly can ensure the flatness and accuracy of the edge-sealing and melting and cutting, improving the packaging quality;

[0032] 3. The design of the transfer component and the material blocking component enables the equipment of the present application to be applicable to the packaging requirements of products with different sizes and shapes. By adjusting the parameters and positions of each component, the packaging requirements of different products can be flexibly adapted.

[0033] 4. The whole process is mechanized production, the operation process is simple, and the skill requirements for operators are relatively low. Description of the Drawings

[0034] Figure 1 is the structural schematic diagram of this embodiment;

[0035] Figure 2 is the structural schematic diagram of this embodiment after removing the frame;

[0036] Figure 3 is the structural schematic diagram of the conveying mechanism of this embodiment;

[0037] Figure 4 is the structural schematic diagram of the material pushing mechanism of this embodiment;

[0038] Figure 5 is the structural schematic diagram of the transfer component of this embodiment;

[0039] Figure 6 is the structural schematic diagram of the transverse movement component of this embodiment;

[0040] Figure 7 is the structural schematic diagram of the edge sealing and melting cutting component of this embodiment;

[0041] Figure 8 is the structural schematic diagram of the stretching component of this embodiment;

[0042] Figure 9 is the structural schematic diagram of the feeding component of this embodiment;

[0043] Figure 10 is the structural schematic diagram of the material blocking component of this embodiment;

[0044] Figure 11 is the structural schematic diagram of the four-side melting cutting component of this embodiment;

[0045] Figure 12 is the structural schematic diagram of the second conveyor belt of this embodiment.

[0046] Description of reference numerals: 10, frame; 11, conveying mechanism; 111, first conveyor belt; 112, pallet; 12, second conveyor belt; 20, pusher mechanism; 21, first linear driving mechanism; 22, first sliding seat; 23, push rod; 30, transfer assembly; 31, first base; 32, chute; 33, guide plate; 40, transverse movement assembly; 41, second linear driving mechanism; 42, third linear driving mechanism; 43, connecting frame; 44, first cylinder; 45, pressing block; 50, edge sealing and cutting assembly; 51, fourth linear driving mechanism; 52, first connecting plate; 53, heat insulation plate; 54, guard plate; 55, pressing plate; 56, first cutter; 60, material blocking assembly; 61, fifth linear driving mechanism; 62, baffle; 70, loading assembly; 71, fixed seat; 72, guide roller; 80, stretching assembly; 81, second base; 82, sixth linear driving mechanism; 83, seventh linear driving mechanism; 84, first pressing member; 85, second pressing member; 90, four-side cutting assembly; 91, driving module; 911, bidirectional linear driving mechanism; 912, support plate; 913, sliding seat; 914, second connecting plate; 92, connecting seat; 93, second cutter; 94, leveling rod; 95, second cylinder. Detailed implementation mode

[0047] In order to make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure.

[0048] In the description of the present disclosure, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships in which the disclosed product is customarily placed during use, or the orientation or positional relationships commonly understood by those skilled in the art. These are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present disclosure.

[0049] A three-dimensional film packaging machine, as Figures 1-12 shown, includes:

[0050] Frame 10;

[0051] The conveying mechanism 11 and the second conveyor belt 12 installed on the frame 10 for conveying the products to be packaged;

[0052] The pusher mechanism 20 installed on the frame 10 on one side of the conveying mechanism 11 for pushing the products to be packaged into the next process;

[0053] The transfer assembly 30 installed at the conveying end of the conveying mechanism 11 on the frame 10 is used to transfer the products to be packaged to the next process;

[0054] The transverse movement assembly 40, the feeding assembly 70 and the stretching assembly 80 installed on the frame 10 on one side of the transfer assembly 30 are used to stretch the wrapping film to cover the products to be packaged and convey them to the next process;

[0055] The edge sealing and melting and cutting assembly 50 installed on the frame 10 on one side of the stretching assembly 80 is used to seal, melt and cut the stretched wrapping film;

[0056] The material blocking assembly 60 installed on the frame 10 on one side of the edge sealing and melting and cutting assembly 50 is used to block the products to be packaged that have not been completely wrapped from entering the next process;

[0057] The four-side melting and cutting assembly 90 installed on the frame 10 on one side of the material blocking assembly 60 is used to perform four-side melting and cutting on the products after preliminary edge sealing and melting and cutting.

[0058] The following is a specific introduction to each mechanism of this packaging machine. It should be noted that there are multiple linear drive mechanisms in this packaging machine. As the name implies, a linear drive mechanism is a drive mechanism that can achieve linear motion, and there are various types of such drive mechanisms. The linear drive mechanism in this application can be any drive mechanism that can achieve linear motion. The following are several types of linear drive mechanisms:

[0059] Electric linear motor: A device that uses magnetic field force to move a working object in a straight line.

[0060] Pneumatic cylinder: A device that uses gas to apply pressure to a piston to achieve linear motion.

[0061] Screw pair transmission mechanism: Achieves linear motion through the mutual helical motion of a screw pair.

[0062] Ball screw transmission mechanism: Achieves linear motion through the ball-screw thread fit of the ballscrew.

[0063] Servo motor transmission mechanism: Achieves linear motion by controlling the rotor position change of a servo motor.

[0064] The linear drive mechanism in this application is preferably a servo motor transmission mechanism, aiming at that the servo motor transmission mechanism is suitable for linear drive occasions with high precision and high speed motion.

[0065] In one specific embodiment, as Figure 3 shown, the conveying mechanism 11 includes a first conveyor belt 111 erected on the frame 10 and a pallet 112 that can be slidably installed on the first conveyor belt 111 for carrying products.

[0066] More specifically, the first conveyor belt 111 is a conveyor belt with a drive source, and the drive source can be a servo motor or a general motor, while the pallet 112 is a plate body capable of carrying products.

[0067] In one specific embodiment, as Figure 4 shown, the pusher mechanism 20 includes a first linear drive mechanism 21, a first sliding seat 22 slidably mounted on the first linear drive mechanism 21, and a push rod 23 mounted on the first sliding seat 22. After the product is placed on the first conveyor belt 111, the push rod 23 pushes the product into the next process.

[0068] In one specific embodiment, as Figures 5-6 shown, the transfer assembly 30 includes a first base 31, a chute 32 formed in the first base 31, and a guide plate 33 slidably mounted inside the chute 32; the transverse movement assembly 40 includes a second linear drive mechanism 41, a third linear drive mechanism 42 mounted on the second linear drive mechanism 41, a connecting frame 43 slidably mounted on the connecting frame 43, a first cylinder 44 mounted on the connecting frame 43, and a pressing block 45 fixed to the piston rod of the first cylinder 44.

[0069] It is worth mentioning that the transfer assembly 30 and the transverse movement assembly 40 cooperate with each other and can adapt to products of various sizes.

[0070] In one specific embodiment, as Figure 7 and Figure 8 shown, the edge-sealing and melting-cutting assembly 50 includes a fourth linear drive mechanism 51, a first connecting plate 52 mounted on the fourth linear drive mechanism 51, a heat-insulating plate 53 mounted on the first connecting plate 52, a guard plate 54, a first cutting knife 56 mounted on the heat-insulating plate 53, and a pressing plate 55 mounted on the guard plate 54;

[0071] The stretching assembly 80 includes a second base 81, a sixth linear drive mechanism 82 mounted on one side of the second base 81 on the frame 10, a seventh linear drive mechanism 83 mounted on the sixth linear drive mechanism 82, and a first pressing member 84 and a second pressing member 85 mounted on the seventh linear drive mechanism 83 for pressing the product.

[0072] As Figure 9 shown, the loading assembly 70 includes two oppositely arranged fixed seats 71 fixed on the frame 10 and two guide rollers 72 fixed on the two fixed seats 71, which provide a basis for the stretching assembly 80 to stretch the coating film.

[0073] As Figure 10As shown, the material blocking assembly 60 includes a fifth linear drive mechanism 61 and a baffle 62 mounted on the fifth linear drive mechanism 61 and capable of moving up and down. The baffle 62 can block the product from entering the next process, and after the product is melted and cut by the edge sealing and melting and cutting assembly, it cancels the obstruction of the product position, and the product enters the next process.

[0074] As Figure 11 and Figure 12 shown, the four-sided melting and cutting assembly 90 includes two oppositely arranged drive modules 91, two connecting seats 92 mounted on the drive modules 91, a second cutting knife 93, a leveling rod 94 and a second cylinder 95;

[0075] Among them, the drive module 91 includes a bidirectional linear drive mechanism 911, a support plate 912 and a second connecting plate 914 mounted on the bidirectional linear drive mechanism 911, and a sliding seat 913 that provides sliding support for the bidirectional linear drive mechanism 911.

[0076] There are four connecting seats 92 on the two oppositely arranged drive modules 91. Cooperating with the leveling rod 94 and the second cutting knife 93 mounted on the four connecting seats 92, the four corners of the product after preliminary edge sealing can be secondarily edge sealed, and the coated film after edge sealing is more flat. The second cylinder 95 serves as the driving source. In this process, the four-sided melting and cutting assembly 90 seals the edges of the product on the second conveyor belt 12. After the edge sealing is completed, the product leaves the packaging machine through the second conveyor belt 12.

[0077] The working process and beneficial effects of the present utility model are as follows:

[0078] First, the product to be packaged is placed on the pallet 112 on the conveying mechanism 11. At this time, the push rod 23 of the material discharging mechanism 20 pushes the product onto the guide plate 33 of the transfer assembly 30. Under the action of the transverse movement assembly 40, the product moves to the next process. At this time, the coated film on the guide roller 72 of the feeding assembly 70 is stretched by the stretching assembly 80 and covered on the product. The edge sealing and melting and cutting assembly 50 melts and cuts the covered coated film. The coated film covers the product, and the material blocking assembly 60 cancels the restriction on the product position. Finally, the four-sided melting and cutting assembly 90 completes the secondary edge sealing of the product. Finally, the product with the coated film is conveyed away from the packaging machine through the second conveyor belt 12, realizing the whole-process mechanized production from product conveying, packaging film covering to edge sealing and melting and cutting, reducing manual intervention, improving production efficiency, and reducing labor costs.

[0079] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A three-dimensional film packaging machine, characterized in that, Comprising: A frame (10); A conveying mechanism (11) and a second conveyor belt (12) installed on the frame (10) for conveying products to be packaged; A pusher mechanism (20) installed on the frame (10) on one side of the conveying mechanism (11) for pushing the products to be packaged into the next process; A transfer assembly (30) installed on the frame (10) at the conveying end of the conveying mechanism (11) for transferring the products to be packaged to the next process; A transverse movement assembly (40), a feeding assembly (70) and a stretching assembly (80) installed on the frame (10) on one side of the transfer assembly (30) for stretching a wrapping film to cover the products to be packaged and conveying them to the next process; An edge-sealing and melting-cutting assembly (50) installed on the frame (10) on one side of the stretching assembly (80) for edge-sealing and melting-cutting the stretched wrapping film; A material-blocking assembly (60) installed on the frame (10) on one side of the edge-sealing and melting-cutting assembly (50) for blocking the products to be packaged that have not been completely wrapped from entering the next process; A four-side melting-cutting assembly (90) installed on the frame (10) on one side of the material-blocking assembly (60) for performing four-side melting-cutting on the products after preliminary edge-sealing and melting-cutting.

2. The three-dimensional film laminating packaging machine according to claim 1, characterized in that: The conveying mechanism (11) includes a first conveyor belt (111) erected on the frame (10) and a pallet (112) that can be slidably installed on the first conveyor belt (111) for carrying products.

3. The three-dimensional film laminating packaging machine according to claim 1, wherein: The pusher mechanism (20) includes a first linear driving mechanism (21), a first sliding seat (22) that can be slidably installed on the first linear driving mechanism (21), and a push rod (23) installed on the first sliding seat (22).

4. The three-dimensional film laminating packaging machine according to claim 1, wherein: The transfer assembly (30) includes a first base (31), a chute (32) opened on the first base (31), and a guide plate (33) that can be slidably installed inside the chute (32).

5. The three-dimensional film laminating packaging machine according to claim 1, wherein: The transverse movement assembly (40) includes a second linear driving mechanism (41), a third linear driving mechanism (42) installed on the second linear driving mechanism (41), a connecting frame (43) that can be slidably installed on the connecting frame (43), a first air cylinder (44) installed on the connecting frame (43), and a pressing block (45) fixed on the piston rod of the first air cylinder (44).

6. The three-dimensional film laminating packaging machine according to claim 1, wherein: The edge-sealing and melting-cutting assembly (50) includes a guard plate (54), a fourth linear driving mechanism (51), a first connecting plate (52) installed on the fourth linear driving mechanism (51), a heat-insulating plate (53) installed on the first connecting plate (52), a first cutting knife (56) installed on the heat-insulating plate (53), and a pressing plate (55) installed on the guard plate (54).

7. The three-dimensional film packaging machine according to claim 1, characterized in that: The material-blocking assembly (60) includes a fifth linear driving mechanism (61) and a baffle (62) installed on the fifth linear driving mechanism (61) that can move up and down.

8. The three-dimensional film packaging machine according to claim 1, wherein: The feeding assembly (70) includes two oppositely arranged fixed seats (71) fixed on the frame (10) and two guide rollers (72) fixed on the two fixed seats (71).

9. The three-dimensional film laminating packaging machine according to claim 1, wherein: The stretching assembly (80) includes a second base (81), a sixth linear drive mechanism (82) installed on the frame (10) on one side of the second base (81), a seventh linear drive mechanism (83) installed on the sixth linear drive mechanism (82), and a first pressing member (84) and a second pressing member (85) installed on the seventh linear drive mechanism (83) for pressing the product.

10. The three-dimensional film packaging machine according to claim 1, wherein: The four-side melting and cutting assembly (90) includes two oppositely arranged drive modules (91), a second cutting knife (93), a leveling rod (94), a second cylinder (95), and two connecting seats (92) installed on the drive module (91); Among them, the drive module (91) includes a bidirectional linear drive mechanism (911), a support plate (912) and a second connecting plate (914) installed on the bidirectional linear drive mechanism (911), and a sliding seat (913) providing sliding support for the bidirectional linear drive mechanism (911).

Citation Information

Patent Citations

  • A transparent film three-dimensional packaging machine for eraser packaging

    CN116002136B

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