Device for automatically vibrating bin in sodium carbonate production process

Abstract

The utility model provides a device for automatically vibrating a bin in a sodium carbonate production process. The device comprises a time controller, a pneumatic pipeline, an electromagnetic valve, a direct-current power supply and a pneumatic vortex vibrator. Wherein the pneumatic vortex vibrator is arranged on the stock bin; one end of the pneumatic pipeline is communicated with the pneumatic vortex vibrator, and the other end of the pneumatic pipeline is communicated with the compressed air main air source pipe; the electromagnetic valve is arranged on the pneumatic pipeline; the direct-current power source is electrically connected with the electromagnetic valve and provides electric energy needed by work of the electromagnetic valve. The time controller is electrically connected with a material level switch of the stock bin and arranged on a circuit between the direct-current power source and the electromagnetic valve. According to the device for automatically vibrating the bin in the sodium carbonate production process, the automation level of sodium carbonate production is improved, the product quality, the production stability and the working safety are remarkably improved, and substantive economic benefits and competitive advantages are brought to sodium carbonate production enterprises.

Description

Technical Field

[0001] The utility model relates to the field of soda ash production, and particularly relates to a device for automatically vibrating a bin during the production process of soda ash. Background Art

[0002] During the production process of soda ash, the heavy ash big bag bin is an important storage device for temporarily storing the finished heavy ash. However, during the actual operation process, fine powder in the heavy ash often causes wall sticking phenomenon. When these fine powders accumulate to a certain extent, natural collapse may occur, resulting in the excessive content of fine powder in some bagged heavy ash finished products, which not only affects the product quality but also may interfere with the production process. Traditional solutions often rely on manual cleaning at regular intervals to reduce the wall sticking phenomenon. However, these methods are inefficient. In addition, manual cleaning also has safety hazards and increases the production cost. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a device for automatically vibrating a bin during the production process of soda ash, so as to solve the technical problem that fine powder in the traditional heavy ash big bag bin is easy to stick to the wall, and natural collapse is likely to occur after long-term accumulation, resulting in the excessive content of fine powder in some bagged heavy ash finished products.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is: providing a device for automatically vibrating a bin during the production process of soda ash, the device for automatically vibrating a bin during the production process of soda ash includes:

[0005] A pneumatic vortex vibrator, which is arranged on the bin;

[0006] A pneumatic pipeline, one end of the pneumatic pipeline is communicated with the pneumatic vortex vibrator, and the other end of the pneumatic pipeline is communicated with the main air compressor air source pipe;

[0007] An electromagnetic valve, which is arranged on the pneumatic pipeline;

[0008] A DC power supply, which is electrically connected with the electromagnetic valve, and the DC power supply provides the electric energy required for the electromagnetic valve to work;

[0009] A time controller, which is electrically connected with the level switch of the bin, and the time controller is arranged on the circuit between the DC power supply and the electromagnetic valve.

[0010] In one embodiment, it further includes a throttle valve, and the throttle valve is arranged on the pneumatic pipeline.

[0011] In one embodiment, two of the pneumatic vortex vibrators are included. The two pneumatic vortex vibrators are respectively arranged on both sides of the silo, and the two pneumatic vortex vibrators are respectively connected to the main air source pipe of the compressed air through a pneumatic pipeline.

[0012] In one embodiment, the diameter of the pneumatic pipeline is 12 mm.

[0013] In one embodiment, the model of the pneumatic vortex vibrator is GT40 / 48.

[0014] In one embodiment, the model specification of the solenoid valve is 24V / 310.

[0015] One or more of the above technical solutions in the embodiments of the present utility model have at least the following technical effects or advantages:

[0016] The device for automatically vibrating the silo during the soda ash production process provided by the embodiment of the present utility model realizes the automatic vibration of the silo during the soda ash production process by introducing the automatic vibration device, eliminating the need for manual regular cleaning, reducing labor costs and operation complexity. In addition, through the cooperation of the time controller and the level switch of the silo, the timing and duration of vibration can be accurately controlled, thereby more effectively solving the problem of fine powder sticking to the wall. By reducing the phenomenon of fine powder sticking to the wall, the uniformity of the fine powder content in each bag of heavy ash finished product is ensured, effectively avoiding the problem of excessive fine powder content, and improving product quality and customer satisfaction. Compared with manual cleaning, the automatic vibration device can reduce interference and interruption during the production process, improve the stability and continuity of the production process, and at the same time reduce the need for manual cleaning of the silo, thereby reducing the safety risks that workers may encounter during the cleaning process.

[0017] In summary, the automatic vibration device of the present application not only improves the automation level of soda ash production, but also significantly improves product quality, production stability and work safety, bringing substantial economic benefits and competitive advantages to soda ash production enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of the device for automatically vibrating the silo during the soda ash production process provided by the embodiment of the present utility model.

[0020] Among them, the reference numerals are as follows:

[0021] 1. Pneumatic vortex vibrator; 2. Pneumatic pipeline; 3. Solenoid valve; 4. DC power supply; 5. Time controller; 6. Silo; 7. Level switch signal; 8. Main air source pipe of compressed air. Detailed implementation manners

[0022] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Please refer to Figure 1, an embodiment of the present application provides a device for automatically vibrating a bin during soda ash production, including a time controller 5, a pneumatic pipeline 2, a solenoid valve 3, a DC power supply 4, and a pneumatic eddy current vibrator 1. Among them, the pneumatic eddy current vibrator 1 is arranged on the bin 6; one end of the pneumatic pipeline 2 is connected to the pneumatic eddy current vibrator 1, and the other end of the pneumatic pipeline 2 is connected to the main air source pipe 8 of the compressed air; the solenoid valve 3 is arranged on the pneumatic pipeline 2; the DC power supply 4 is electrically connected to the solenoid valve 3, and the DC power supply 4 provides the electric energy required for the solenoid valve 3 to work; the time controller 5 is electrically connected to the level switch of the bin 6, and the time controller 5 is arranged on the circuit between the DC power supply 4 and the solenoid valve 3.

[0027] Among them, the air pressure in the main air source pipe 8 of the compressed air comes from the pump body. The air pressure is transported to the main air source pipe 8 of the compressed air through the pump body, and then transmitted to the pneumatic eddy current vibrator 1 (the specific model of the pneumatic eddy current vibrator 1 can be GT40 / 48) through the pneumatic pipeline 2 (the specific diameter of the pneumatic pipeline 2 can be 12 mm.) to drive the pneumatic eddy current vibrator 1 to vibrate. When the time controller 5 receives the level switch signal 7 of the bin 6, at this time, the level switch of the bin 6 is opened for discharging, and the time controller 5 starts timing, and intermittently closes the circuit between the DC power supply 4 (the DC power supply 4 is 24V) and the solenoid valve 3 (the model specification of the solenoid valve 3 can be 24V / 310) (the solenoid valve 3 is normally closed when powered off), so that the solenoid valve 3 is intermittently opened, and the pneumatic eddy current vibrator 1 works intermittently (the specific length of the intermittent time can be set according to the discharging speed of the bin 6, such as the intermittent time is controlled to be the time required for the bin 6 to discharge a bag of heavy ash finished product), so that the fine powder hanging on the inner wall of the bin 6 can be shaken off in time. Avoid the phenomenon that the fine powder accumulates and collapses naturally, resulting in the excessive content of fine powder in some bags of heavy ash finished products.

[0028] In addition, according to the data collected in the early stage (such as the adhesion force of the fine powder when hanging on the wall, etc.), the appropriate vibration frequency of the pneumatic eddy current vibrator 1 can be adjusted and set by itself to ensure that the pneumatic eddy current vibrator 1 can effectively shake off the fine powder from the inner wall of the bin 6.

[0029] In one embodiment, a throttle valve is further included, and the throttle valve is arranged on the pneumatic pipeline 2. The size of the pneumatic air flow entering the pneumatic eddy current vibrator 1 is controlled through the throttle valve, and thus the vibration amplitude of the pneumatic eddy current vibrator 1 is controlled.

[0030] In one embodiment, it includes two pneumatic vortex vibrators 1, which are respectively arranged on both sides of the silo 6. The two pneumatic vortex vibrators 1 are respectively connected to the main compressed air source pipe 8 through a pneumatic pipeline 2. By setting two pneumatic vortex vibrators 1 and arranging the two pneumatic vortex vibrators 1 on both sides of the silo 6 respectively, the vibration effect of the pneumatic vortex vibrator 1 is improved, ensuring that the pneumatic vortex vibrator 1 can effectively vibrate the fine powder off the inner wall of the silo 6.

[0031] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic bin vibrating device for soda ash production process, characterized in that The device for automatically vibrating the bin during the soda ash production process includes: A pneumatic vortex vibrator, which is arranged on the bin; A pneumatic pipeline, one end of which is connected to the pneumatic vortex vibrator, and the other end of which is connected to the main air compressor air source pipe; An electromagnetic valve, which is arranged on the pneumatic pipeline; A DC power supply, which is electrically connected to the electromagnetic valve and provides the electrical energy required for the electromagnetic valve to work; A time controller, which is electrically connected to the level switch of the bin and is arranged on the circuit between the DC power supply and the electromagnetic valve.

2. The device for automatically vibrating the bin during the soda ash production process according to claim 1, wherein: It further includes a throttle valve, which is arranged on the pneumatic pipeline.

3. The device for automatically vibrating the bin during the soda ash production process according to claim 1, wherein: It includes two pneumatic vortex vibrators, which are respectively arranged on both sides of the bin, and the two pneumatic vortex vibrators are respectively connected to the main air compressor air source pipe through a pneumatic pipeline.

4. The device for automatically vibrating the bin during the soda ash production process according to claim 1, wherein: The diameter of the pneumatic pipeline is 12 mm.

5. The device for automatically vibrating the bin during the soda ash production process according to claim 1, wherein: The model of the pneumatic vortex vibrator is GT40 / 48.

6. The device for automatically vibrating the bin during the soda ash production process according to claim 1, wherein: The model specification of the electromagnetic valve is 24V / 310.

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