Feeding structure for marine pipe fitting machining line
By designing an automated storage rack and feed belt system, the problem of low loading of marine pipe fittings processing lines is solved, and the automatic loading of pipe fittings is realized, which improves efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422115213.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The loading device of existing marine pipe fitting processing lines is inefficient, and staff need to frequently assist in moving the pipes to ensure continuous processing, resulting in high labor costs and low efficiency.
A feeding structure including a storage rack, side bracket, feeding plate, feeding plate and loading funnel is designed. The pipe fittings are automatically conveyed through rollers and feeding belts, and the limiting plate and motor control is used to realize the automatic loading of pipe fittings.
It improves the stability and convenience of pipe fittings, reduces manual intervention, improves feeding efficiency, and reduces labor costs.
Smart Images
Figure CN223086785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe fitting processing lines, in particular to a feeding structure for a marine pipe fitting processing line. Background Technique
[0002] Marine pipe fittings are parts that connect pipes into pipelines. According to the connection method, they can be divided into four categories: socket pipe fittings, threaded pipe fittings, flange pipe fittings, and welded pipe fittings. They are mostly made of the same material as the pipes. There are elbows (elbow pipes), flanges, three-way pipes, four-way pipes (cross heads), and reducing pipes (reducing bushings), etc. During the processing of marine pipe fittings, a complete pipe fitting needs to be pushed onto the production line, and the production line is used to prepare the pipe fittings. At the same time, in order to ensure the efficiency during the feeding of the pipe fittings, a set of feeding devices will be added to assist in the processing of the pipe fittings when the pushing and observing move to the production line.
[0003] When the feeding device is usually used, the pipe fittings are individually clamped in sequence by structures such as a robotic arm, and at the same time, the clamped pipes are moved to the production line. When the moving range of the robotic arm and other structures is fixed, at this time, the staff needs to neatly move the pipes to the area to be clamped in sequence. This results in low feeding efficiency when feeding a large number of pipes. After the pipes in the area are clamped, the staff needs to assist in moving the pipes in the gas area to the grasping area in order to drive the feeding equipment to continue processing. Therefore, we have proposed a feeding structure for a marine pipe fitting processing line. Content of the Utility Model
[0004] In view of the deficiencies of the existing feeding structure for a marine pipe fitting processing line, the utility model provides a feeding structure for a marine pipe fitting processing line, which has the advantages that the pipe fittings are neatly arranged inside the storage rack, and at the same time, the height of the side bracket is adjusted, and the side bracket drives the material taking plate to move to one side of the conveyor belt, and the conveyor belt can sequentially push the pipe fittings to the upper part of the material taking plate. At the same time, the feeding plate, the material placing tray, and the feeding funnel are used to assist in driving the pipe fittings to be pushed to the feeding area, and solves the problems raised in the above background technique.
[0005] The utility model provides the following technical scheme: A feeding structure for a marine pipe fitting processing line, including a storage rack, a first slide rail is fixedly connected to the front end of the storage rack, a side bracket is movably sleeved inside the first slide rail, a material taking plate is movably sleeved in the middle of the side bracket, a bracket is placed on the side of the storage rack, a second slide rail is fixedly connected inside the bracket, a slide bar is movably sleeved inside the second slide rail, a feeding plate is at the top of the slide bar, a material placing tray is fixedly connected to the middle of the upper end of the bracket, a feeding funnel is movably sleeved on one side of the upper end of the bracket, a second limiting plate is fixedly connected to the upper part of one end of the material placing tray, and a third limiting plate is fixedly connected to the other side of the upper part of the feeding funnel.
[0006] Preferably, a roller is movably sleeved inside the storage rack, and the rollers and the conveyor belt are installed at equal intervals inside the storage rack.
[0007] Preferably, a lead screw is installed inside the first slide rail, and the lead screw is installed inside the side bracket.
[0008] Preferably, an inclined plate is fixedly connected to the inner side of the side bracket. The side surface of the inclined plate is inclined at an angle of 45°, and the inclined plate is arranged on one side of the conveyor belt.
[0009] Preferably, a first limit plate is fixedly connected to the upper part of one end of the discharging place of the material taking plate. At the same time, a motor is installed in the middle of the side surface of the material taking plate.
[0010] Preferably, the feeding plate is located at the lower end on one side of the material taking plate. At the same time, the top end of the feeding plate has an inclined surface, and the lower end of the feeding plate is located above the material placing tray.
[0011] Preferably, one side of the feeding hopper is movably sleeved between two groups of material placing trays. At the same time, the third limit plate is arranged inside the second limit plate. At the same time, the upper end of the material placing tray is inclined at an angle of 5°. At the same time, the other end of the feeding hopper is arranged on the conveyor belt installed on the production line.
[0012] Compared with the existing feeding structure of the marine pipe fitting processing line, the present utility model has the following beneficial effects:
[0013] 1. For the feeding structure of the marine pipe fitting processing line, by installing multiple groups of rollers and conveyor belts inside the storage rack, the rollers and the conveyor belt sequentially place the pipe fittings. At the same time, after the first slide rail adjusts the height of the side bracket, the position between the side bracket and the conveyor belt is adjusted and aligned. At the same time, the conveyor belt is started, and the conveyor belt pushes the pipe fittings to move to the upper part of the material taking plate, and pushes the material taking plate to drive the pipe fittings to be pushed to the upper part of the feeding plate, that is, the stability and convenience of taking the pipe fittings from inside the storage rack are improved.
[0014] 2. For the feeding structure of the marine pipe fitting processing line, the pipe fittings are taken out from inside the storage rack in an automated manner. At the same time, the material taking plate drives the pipe fittings to move to the upper part of the feeding plate. At the same time, multiple groups of pipe fittings are placed by using the material placing tray. When the feeding hopper rotates, the feeding hopper can sequentially drive single groups of pipe fittings to be conveyed to the production line, thereby improving the convenience during feeding. And by using automated equipment, the efficiency during feeding is improved, and at the same time, the labor cost is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the main structure of the present utility model;
[0016] Figure 2 is a schematic cross-sectional view of the main structure of the present utility model;
[0017] Figure 3 This is a schematic side view structure diagram of the utility model;
[0018] Figure 4 This is a schematic enlarged structure diagram at position A of the utility model;
[0019] Figure 5 This is a schematic enlarged structure diagram at position B of the utility model.
[0020] In the figure: 1, storage rack; 2, roller; 3, conveyor belt; 4, first slide rail; 5, side bracket; 6, inclined plate; 7, material taking plate; 8, first limit plate; 9, bracket; 10, second slide rail; 11, sliding rod; 12, feeding plate; 13, material placing tray; 14, feeding funnel; 15, second limit plate; 16, third limit plate. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a feeding structure for a marine pipe fitting processing line, including a storage rack 1. The front end of the storage rack 1 is fixedly connected with a first slide rail 4. The first slide rail 4 limits the movement of the side bracket 5. The side bracket 5 is movably sleeved inside the first slide rail 4. The side bracket 5 limits the position of the material taking plate 7. The middle part of the side bracket 5 is movably sleeved with the material taking plate 7. Adjust the position of the material taking plate 7 for limitation. The material taking plate 7 can pick up pipe fittings of different heights. A bracket 9 is placed on the side of the storage rack 1. The inside of the bracket 9 is fixedly connected with a second slide rail 10. The second slide rail 10 limits the movement track of the sliding rod 11. The sliding rod 11 is movably sleeved inside the second slide rail 10. The top of the sliding rod 11 has a feeding plate 12. The feeding plate 12 assists in driving the pipe fitting to be pushed to the upper part of the material placing tray 13. The middle part of the upper end of the bracket 9 is fixedly connected with the material placing tray 13. One side of the upper end of the bracket 9 is movably sleeved with a feeding funnel 14. As the feeding funnel 14 rotates, the feeding funnel 14 sequentially pushes a single group of pipe fittings downward for processing. The upper part of one end of the material placing tray 13 is fixedly connected with a second limit plate 15. The other side of the upper part of the feeding funnel 14 is fixedly connected with a third limit plate 16.
[0023] Please refer to Figure 2, a roller 2 is movably sleeved inside the storage rack 1, and the roller 2 and the conveyor belt 3 are installed at equal intervals inside the storage rack 1. By installing the roller 2 and the conveyor belt 3 inside the storage rack 1, starting the motor installed outside the roller 2, the motor drives the conveyor belt 3 to rotate. At the same time, the pipe fittings are placed on the upper part of the conveyor belt 3. During the rotation of the conveyor belt 3, the conveyor belt 3 drives the pipe fittings to be conveyed to provide power above the material taking plate 7.
[0024] Please refer to Figure 1 , a lead screw is installed inside the first slide rail 4, and the lead screw is installed inside the side bracket 5. By starting the lead screw installed inside the first slide rail 4, the lead screw controls the position of the side bracket 5 at the front end of the storage rack 1 to be adjusted. At the same time, after the two groups of side brackets 5 move to the lower part of one side of a group of conveyor belts 3, the two groups of conveyor belts 3 can drive the pipe fittings to be pushed into the inside of the side bracket 5.
[0025] Please refer to Figure 4 , an inclined plate 6 is fixedly connected to the inner side of the side bracket 5, the side of the inclined plate 6 is inclined at an angle of 45°, and the inclined plate 6 is arranged on one side of the conveyor belt 3. By arranging the inclined plate 6 on one side of the material taking plate 7 and fitting the inclined plate 6 to one side of the conveyor belt 3, when the pipe fittings are pushed to the upper part of the material taking plate 7, the inclined plate 6 protects the area between the material taking plate 7 and the conveyor belt 3 to prevent the pipe fittings from slipping out between the roller 2 and the material taking plate 7.
[0026] Please refer to Figure 4 , a first limit plate 8 is fixedly connected to the upper part of one end of the discharging part of the material taking plate 7. At the same time, a motor is installed in the middle of the side of the material taking plate 7. By installing the first limit plate 8 on one side of the material taking plate 7, the first limit plate 8 blocks one end of the material taking plate 7 to limit the pipe fittings pushed to the upper part of the material taking plate 7 and prevent the pipe fittings from continuously sliding forward. And start the motor installed on the side of the material taking plate 7, the motor drives the material taking plate 7 to rotate, and the material taking plate 7 forms an inclination angle after rotation, that is, the pipe fittings can be conveyed to the upper part of the feeding plate 12 through the material taking plate 7.
[0027] Please refer to Figure 3 , the feeding plate 12 is located at the lower end on one side of the material taking plate 7. At the same time, the top end of the feeding plate 12 has an inclined surface, and the lower end of the feeding plate 12 is located above the placing tray 13. By arranging the feeding plate 12 between the material taking plate 7 and the placing tray 13, through the traction of the feeding plate 12, that is, after the material taking plate 7 drives the pipe fittings to be conveyed to the upper part of the feeding plate 12, the feeding plate 12 can drive the pipe fittings to be conveyed to the upper part of the placing tray 13, improving the convenience when the pipe fittings are conveyed to the upper part of the placing tray 13.
[0028] Please refer to Figure 5, one side of the feeding funnel 14 is movably sleeved between two groups of material placing plates 13. At the same time, the third limiting plate 16 is arranged inside the second limiting plate 15. At the same time, the upper end of the material placing plate 13 is inclined at an angle of 5°. At the same time, the other end of the feeding funnel 14 is arranged on the conveyor belt installed on the production line. Due to the upper part of the material placing plate 13 being in an inclined state, that is, the pipe fittings shift to the left. At the same time, when it is necessary to feed the pipe fittings onto the production line, by starting the motor installed outside the feeding funnel 14, the feeding funnel 14 is driven to rotate. At the same time, the feeding funnel 14 drives the third limiting plate 16 to tilt up. And a group of pipe fittings are clamped between the second limiting plate 15 and the third limiting plate 16. When the feeding funnel 14 continues to rotate and the pipe fittings deviate from the second limiting plate 15 and the second limiting plate 15 stops limiting the pipe fittings, the pipe fittings can slide through the feeding funnel 14 onto the conveyor belt installed on the production line. When the feeding funnel 14 rotates, the feeding funnel 14 can successively drive but push the pipe fittings onto the production line.
[0029] Working principle: When in use, the pipe fittings to be produced are moved and placed on the upper part of the conveyor belt 3. At the same time, the storage rack 1 is pushed to move to one side of the support 9. When it is necessary to process the pipe fittings, the lead screw installed inside the first slide rail 4 is started, and the lead screw controls the height of the side support 5 to be adjusted, that is, the side support 5 moves to one side of different levels of the conveyor belt 3. At the same time, the roller 2 is started, and the roller 2 drives the conveyor belt 3 to rotate, that is, the conveyor belt 3 drives the pipe fittings to move to the upper part of the material taking plate 7. At the same time, the side support 5 is controlled to move to the upper part of the feeding plate 12. The motor installed outside the material taking plate 7 is started to control the rotation of the material taking plate 7, that is, the pipe fittings can be conveyed to the upper part of the feeding plate 12 through the material taking plate 7. At the same time, the conveyor belt 3 drives the pipe fittings to be conveyed to the upper part of the material placing plate 13. By rotating the feeding funnel 14, the feeding funnel 14 drives the third limiting plate 16 to move to the inside of a group of pipe fittings, and the second limiting plate 15 and the third limiting plate 16 clamp the pipe fittings. And by continuously rotating the feeding funnel 14, the pipe fittings can be pushed onto the production line through the feeding funnel 14.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding structure for a marine pipe fitting processing line, including a storage rack (1), a first slide rail (4) is fixedly connected to the front end of the storage rack (1), and a side bracket (5) is movably sleeved inside the first slide rail (4), characterized in that: A material taking plate (7) is movably sleeved in the middle of the side bracket (5). A bracket (9) is placed on the side of the storage rack (1). A second slide rail (10) is fixedly connected inside the bracket (9). A slide bar (11) is movably sleeved inside the second slide rail (10). A feeding plate (12) is at the top of the slide bar (11). A material placing plate (13) is fixedly connected to the middle of the upper end of the bracket (9). An upper feeding funnel (14) is movably sleeved on one side of the upper end of the bracket (9). A second limiting plate (15) is fixedly connected to the upper part of one end of the material placing plate (13). A third limiting plate (16) is fixedly connected to the other side of the upper part of the upper feeding funnel (14).
2. The feeding structure for a marine pipe fitting processing line according to claim 1, wherein: A roller (2) is movably sleeved inside the storage rack (1). The roller (2) and the feeding belt (3) are installed at equal intervals inside the storage rack (1).
3. The feeding structure for a marine pipe fitting processing line according to claim 1, characterized in that: A lead screw is installed inside the first slide rail (4), and the lead screw is installed inside the side bracket (5).
4. The feeding structure for a marine pipe fitting processing line according to claim 1, characterized in that: An inclined plate (6) is fixedly connected to the inner side of the side bracket (5). The side of the inclined plate (6) has an inclination angle of 45°, and the inclined plate (6) is arranged on one side of the feeding belt (3).
5. The feeding structure for a marine pipe fitting processing line according to claim 1, characterized in that: A first limiting plate (8) is fixedly connected to the upper part of one end of the discharging place of the material taking plate (7). At the same time, a motor is installed in the middle of the side of the material taking plate (7).
6. The feeding structure for a marine pipe fitting processing line according to claim 1, characterized in that: The feeding plate (12) is located at the lower end of one side of the material taking plate (7). At the same time, the top of the feeding plate (12) has an inclined surface. The lower end of the feeding plate (12) is located above the material placing plate (13).
7. The feeding structure for a marine pipe fitting processing line according to claim 1, characterized in that: One side of the upper feeding funnel (14) is movably sleeved between two material placing plates (13). At the same time, the third limiting plate (16) is arranged inside the second limiting plate (15). At the same time, the upper end of the material placing plate (13) has an inclination angle of 5°. At the same time, the other end of the upper feeding funnel (14) is arranged on the conveyor belt installed on the production line.