Tank chain soft package battery tray automatic conveying mechanism
By designing the automatic conveying mechanism of the tank chain soft-pack battery tray, the automatic conveying of the battery tray is achieved using the drive motor and chain, the problem of inefficiency in the battery tray production process is solved, and automated production and high-quality battery manufacturing are realized.
Patent Information
- Application Number
- CN202421858644.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-15
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The long transit time between various processes during the production process of existing battery trays is caused by inefficient efficiency and manual operation, which makes it impossible to achieve automated transportation.
An automatic conveying mechanism of a tank chain soft-pack battery tray is designed, using columns, cross rods, driving components, transmission components and photoelectric sensing devices to realize the automatic loading and unloading of the battery tray, and the driving motor drives the pallet to circulate and detect offsets through the photoelectric sensor.
It realizes automatic production of battery pallets, reduces labor intensity, improves production efficiency and battery quality, has a simple structure and small space occupancy.
Smart Images

Figure CN223086833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation technology, in particular to an automatic conveying mechanism for a soft-pack battery tray of a drag chain. Background Art
[0002] The conveying mechanism is an indispensable component in machining equipment, and it is mainly used to transport materials and transfer workpieces. With the continuous development of modern industry, the automatic conveying mechanism has replaced manual conveying to achieve the automation of the production process, thereby improving the working conditions and reducing the labor intensity. It is an important means to improve production efficiency; the production of battery trays includes processes such as contour milling mechanism, grooving mechanism, drilling and tapping mechanism, side groove milling mechanism, cleaning mechanism, etc. Currently, for the production of battery trays, the existing equipment on the market is used, and each mechanism operates independently.It requires transitional equipment or manual operations to transfer from one process to another, resulting in a long production time (including transfer time) required for each process and low efficiency. Chinese Patent CN208826150U discloses an automatic conveying mechanism for battery trays in a battery tray continuous production line, which is characterized by including a battery tray clamping assembly, a loading mechanism, and a unloading mechanism located at both ends of the longitudinal direction of the battery tray clamping assembly. The loading mechanism includes a material frame for placing battery trays. The material frame is a frame structure with an upper opening formed by a first side frame, a second side frame, a third side frame, and a fourth side frame. The first side frame and the third side frame are arranged in parallel in the transverse direction of the bracket, and the second side frame and the fourth side frame are arranged in parallel in the longitudinal direction of the bracket. An arc-shaped handle is provided on the first upper border of the first side frame. The third side frame includes a third lower border, a third upper border, and two third side borders. A vertical frame is provided between the two third side borders. On the opposite surfaces of the second side frame and the fourth side frame, a horizontal frame protruding from its surface is provided respectively. The upper end surface of the horizontal frame is a flat surface for carrying the battery tray; a lifting mechanism for lifting the height of the battery tray in the material frame, including a lifting base. The lifting base includes a lifting vertical plate. At least two parallel lifting guide rails are arranged on the end surface of the lifting vertical plate close to the material frame. A lifting slider is provided on the lifting guide rail. The lifting slider is fixedly connected to a fork. There are two forks, and the forks are inserted into the material frame from both sides of the vertical frame and are located below the horizontal frame. A lifting cylinder mounting seat is fixed at the upper end of the lifting vertical plate. A lifting cylinder is mounted on the lifting cylinder mounting seat. The piston rod of the lifting cylinder is connected to a fork substrate; a battery tray pushing cylinder erected above the material frame through an auxiliary bracket. The battery tray pushing cylinder is used to push the battery tray from the material frame to the battery tray clamping assembly. The battery tray pushing cylinder is connected to a push head, and the lower end surface of the push head is in clearance fit with the upper end surface of the second side frame; the unloading mechanism and the loading mechanism are symmetrically installed at both ends of the battery tray clamping assembly; the battery tray clamping assembly includes a clamping substrate. On the upper end surface of the clamping substrate, a first bracket and a second bracket extending in the longitudinal direction are provided. Notches for the battery tray to move in the longitudinal direction are provided on the opposite surfaces of the first bracket and the second bracket. The notches are composed of a first vertical surface and a first horizontal surface extending in the longitudinal direction on the first bracket and the second bracket. The first horizontal surface is used to carry the battery tray, and the first vertical surface is used to limit the battery tray. A milling outer shape die assembly, a slotting die assembly, a punching and tapping die assembly, and a milling side slot die assembly are sequentially installed in the longitudinal direction of the clamping substrate, solving the problem that the interval length between adjacent ones of the milling outer shape lower die, the slotting lower die, the punching and tapping lower die, and the milling side slot lower die in the longitudinal direction of the clamping substrate is an integer multiple of the battery tray length, such as one time. At the same time, in combination with the loading mechanism and the unloading mechanism, the battery tray pushing cylinder is used to continuously convey the battery tray between the front and back processes, realizing automatic conveying. Summary of the Invention
[0003] The purpose of the present utility model is to provide a new type of automatic conveying mechanism for soft-pack battery trays of a tank chain to solve the above technical problems, realizing automation in the production process, enabling automatic loading and unloading of batteries, reducing the labor intensity of workers, improving the quality of soft-pack batteries. The front and rear ends of the automatic conveying mechanism are respectively provided with opposed photoelectric sensors for detecting whether the soft-pack batteries on the soft-pack battery trays are offset. The structure is simple and occupies a small volume.
[0004] The present utility model is achieved through the following technical solutions:
[0005] An automatic conveying mechanism for soft-pack battery trays of a tank chain, comprising columns, cross bars, driving components, transmission components, photoelectric sensing devices, and soft-pack battery trays. Cross bars are provided at the upper and lower parts of the columns. A driving component is provided at the rear end of the cross bar. A transmission component is provided on the cross bar. A plurality of soft-pack battery trays are provided on the transmission component. Photoelectric sensing devices are respectively provided at the front and rear ends of the cross bar. The driving component drives the transmission component, and the transmission component drives the soft-pack battery trays to move back and forth.
[0006] Furthermore, the driving component includes a driving motor, a first driving motor mounting seat, a first driving connecting shaft, a first driving driving sprocket, a first driving driven sprocket, a second driving motor mounting seat, a second driving driven sprocket, and a second driving driving sprocket. The first driving motor mounting seat is mounted on the right side of the rear end of the cross bar. A driving motor is provided on the outer side wall of the first driving motor mounting seat. A first driving driving sprocket is provided on the inner side wall of the first driving motor mounting seat. One end of the first driving connecting shaft passes through the first driving driving sprocket and is connected to the driving motor. The first driving driven sprocket is mounted on the left side of the rear end of the cross bar. The other end of the first driving connecting shaft is connected to the first driving driven sprocket. The second driving motor mounting seat is mounted on the left side of the front end of the cross bar. A second driving driving sprocket is provided on the inner side wall of the second driving motor mounting seat. The second driving driven sprocket is mounted on the right side of the front end of the cross bar.
[0007] Further, the transmission component includes a first driving chain support plate, a first driving chain connecting block, a first driving chain, a second driving chain support plate, a second driving chain, and a second driving chain connecting block. The first driving chain support plate is fixed on the inner side wall of the right side of the cross bar through the first driving chain connecting block. One end of the first driving chain is sleeved on the first driving driving sprocket, and the other end of the first driving chain is sleeved on the first driving driven gear. The second driving chain support plate is fixed on the inner side wall of the left side of the cross bar through the second driving chain connecting block. One end of the second driving chain is sleeved on the second driving driving sprocket, and the other end of the second driving chain is sleeved on the second driving driven sprocket. The driving motor drives the first driving chain and the second driving chain to drive the soft-pack battery tray to move in a circular motion up and down.
[0008] Further, the photoelectric sensing device includes a photoelectric sensing fixed plate and a sensor. The photoelectric sensing fixed plate is installed on the inner side wall of the first driving motor mounting seat, and a sensor is provided on the photoelectric sensing fixed plate.
[0009] Further, the sensor is a opposed photoelectric sensor.
[0010] Further, a plurality of battery limiting blocks are provided on the soft-pack battery tray.
[0011] The beneficial effects of the present utility model are as follows: It realizes the automation of the production process, can realize automatic feeding and discharging of batteries, reduces the labor intensity of workers, improves the quality of soft-pack batteries, and opposed photoelectric sensors are respectively provided at the front and rear ends of the automatic conveying mechanism for detecting whether the soft-pack batteries on the soft-pack battery tray are offset. The structure is simple and the occupied volume is small. Description of the Drawings
[0012] Figure 1 It is a schematic structural diagram of the automatic conveying mechanism of the soft-pack battery tray of the present utility model with a drag chain;
[0013] Figure 2 It is an exploded structural diagram of the automatic conveying mechanism of the soft-pack battery tray of the present utility model with a drag chain;
[0014] Figure 3 It is a schematic structural diagram of the driving component of the present utility model;
[0015] Figure 4 It is a partial exploded structural diagram of the transmission component of the present utility model;
[0016] Reference numerals: 1, vertical column; 2, cross bar; 3, driving component; 31, driving motor; 32, first driving motor mounting seat; 33, first driving connecting shaft; 34, first driving driving sprocket; 35, first driving driven sprocket; 36, second driving motor mounting seat; 37, second driving driven sprocket; 38, second driving driving sprocket; 4, transmission component; 41, first driving chain support plate; 42, first driving chain connecting block; 43, first driving chain; 44, second driving chain support plate; 45, second driving chain; 46, second driving chain connecting block; 5, photoelectric sensing device; 51, photoelectric sensing fixing plate; 52, sensor; 6, soft-pack battery tray; 61, battery limiting block. Detailed implementation manners
[0017] The present invention will be further described below with reference to the accompanying drawings and specific implementation manners:
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments, and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects, rather than to describe a specific order.
[0019] Referring to the
[0020] As shown in Figure 1-2 shown, an automatic conveying mechanism for a soft-pack battery tray of a drag chain includes a vertical column 1, a cross bar 2, a driving component 3, a transmission component 4, a photoelectric sensing device 5, and a soft-pack battery tray 6. The upper and lower parts of the vertical column 1 are provided with cross bars 2. The driving component 3 is provided at the rear end of the cross bar 2. The transmission component 4 is provided on the cross bar 2. A plurality of soft-pack battery trays 6 are provided on the transmission component 4. Photoelectric sensing devices 5 are respectively provided at the front and rear ends of the cross bar 2. The driving component 3 drives the transmission component 4, and the transmission component 4 drives the soft-pack battery tray 6 to move back and forth.
[0021] Referring to the Figure 3As shown in the figure, the driving component 3 includes a driving motor 31, a first driving motor mounting base 32, a first driving connecting shaft 33, a first driving driving sprocket 34, a first driving driven sprocket 35, a second driving motor mounting base 36, a second driving driven sprocket 37, and a second driving driving sprocket 38. The first driving motor mounting base 32 is mounted on the right side of the rear end of the cross bar 2. The driving motor 31 is provided on the outer side wall of the first driving motor mounting base 32. The first driving driving sprocket 34 is provided on the inner side wall of the first driving motor mounting base 32. One end of the first driving connecting shaft 33 passes through the first driving driving sprocket 34 and is connected to the driving motor 31. The first driving driven gear 35 is mounted on the left side of the rear end of the cross bar 1. The other end of the first driving connecting shaft 33 is connected to the first driving driven sprocket 35. The second driving motor mounting base 36 is mounted on the left side of the front end of the cross bar 2. The second driving driving sprocket 38 is provided on the inner side wall of the second driving motor mounting base 36. The second driving driven sprocket 37 is mounted on the right side of the front end of the cross bar 2.
[0022] Refer to as Figure 4 As shown in the figure, the transmission component 4 includes a first driving chain support plate 41, a first driving chain connecting block 42, a first driving chain 43, a second driving chain support plate 44, a second driving chain 45, and a second driving chain connecting block 46. The first driving chain support plate 41 is fixed on the inner side wall of the right side of the cross bar 2 through the first driving chain connecting block 42. One end of the first driving chain 43 is sleeved on the first driving driving sprocket 34. The other end of the first driving chain 43 is sleeved on the first driving driven sprocket 35. The second driving chain support plate 44 is fixed on the inner side wall of the left side of the cross bar 2 through the second driving chain connecting block 46. One end of the second driving chain 45 is sleeved on the second driving driving sprocket 38. The other end of the second driving chain 45 is sleeved on the second driving driven sprocket 37. The driving motor 31 drives the first driving chain 43 and the second driving chain 45 to drive the soft-pack battery tray 6 to move in a circular motion up and down.
[0023] Preferably, the photoelectric sensing device 5 includes a photoelectric sensing fixing plate 51 and a sensor 52. The photoelectric sensing fixing plate 51 is mounted on the inner side wall of the first driving motor mounting base 32. The sensor 52 is provided on the photoelectric sensing fixing plate 51.
[0024] Preferably, the sensor 52 is a through-beam photoelectric sensor.
[0025] Preferably, a plurality of battery limiting blocks 61 are provided on the soft-pack battery tray 6.
[0026] In summary, an automatic conveying mechanism for a soft-pack battery tray of a drag chain realizes automation in the production process, can achieve automatic loading and unloading of batteries, reduces the labor intensity of workers, improves the quality of soft-pack batteries, and is respectively provided with opposed photoelectric sensors at the front and rear ends of the automatic conveying mechanism for detecting whether the soft-pack batteries on the soft-pack battery tray are offset. The structure is simple and the occupied volume is small.
[0027] According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model pertains can also make appropriate changes and modifications to the above embodiments. Therefore, the present utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present utility model should also fall within the protection scope of the claims of the present utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims
1. An automatic conveying mechanism for a flexible-pack battery tray of a tank chain, characterized in that: It includes a vertical column, a cross bar, a driving component, a transmission component, a photoelectric sensing device, and a soft-pack battery tray. The upper and lower parts of the vertical column are provided with cross bars. A driving component is provided at the rear end of the cross bar. A transmission component is provided on the cross bar. A number of soft-pack battery trays are provided on the transmission component. Photoelectric sensing devices are respectively provided at the front and rear ends of the cross bar. The driving component drives the transmission component, and the transmission component drives the soft-pack battery tray to move back and forth. The driving component includes a driving motor, a first driving motor mounting seat, a first driving connecting shaft, a first driving driving sprocket, a first driving driven sprocket, a second driving motor mounting seat, a second driving driven sprocket, and a second driving driving sprocket. The first driving motor mounting seat is mounted on the right side of the rear end of the cross bar. A driving motor is provided on the outer side wall of the first driving motor mounting seat. A first driving driving sprocket is provided on the inner side wall of the first driving motor mounting seat. One end of the first driving connecting shaft passes through the first driving driving sprocket and is connected to the driving motor. The first driving driven sprocket is mounted on the left side of the rear end of the cross bar. The other end of the first driving connecting shaft is connected to the first driving driven sprocket. The second driving motor mounting seat is mounted on the left side of the front end of the cross bar. A second driving driving sprocket is provided on the inner side wall of the second driving motor mounting seat. The second driving driven sprocket is mounted on the right side of the front end of the cross bar.
2. The automatic conveying mechanism for the soft-pack battery tray of the drag chain according to claim 1, wherein: The transmission component includes a first driving chain support plate, a first driving chain connecting block, a first driving chain, a second driving chain support plate, a second driving chain, and a second driving chain connecting block. The first driving chain support plate is fixed to the inner side wall of the right side of the cross bar through the first driving chain connecting block. One end of the first driving chain is sleeved on the first driving driving sprocket. The other end of the first driving chain is sleeved on the first driving driven sprocket. The second driving chain support plate is fixed to the inner side wall of the left side of the cross bar through the second driving chain connecting block. One end of the second driving chain is sleeved on the second driving driving sprocket. The other end of the second driving chain is sleeved on the second driving driven sprocket. The driving motor drives the first driving chain and the second driving chain to drive the soft-pack battery tray to move in a circular motion up and down.
3. The automatic conveying mechanism for the soft-pack battery tray of the drag chain according to claim 1, characterized in that: The photoelectric sensing device includes a photoelectric sensing fixing plate and a sensor. The photoelectric sensing fixing plate is mounted on the inner side wall of the first driving motor mounting seat. A sensor is provided on the photoelectric sensing fixing plate.
4. The automatic conveying mechanism for the soft-pack battery tray of the drag chain according to claim 3, characterized in that: The sensor is a through-beam photoelectric sensor.
5. The automatic conveying mechanism for the soft-pack battery tray of the drag chain, characterized in that: A number of battery limiting blocks are provided on the soft-pack battery tray.
Citation Information
Patent Citations
Automatic battery tray conveying mechanism of battery tray continuous production line
CN208826150U