Automatic tray placing equipment

Abstract

The utility model provides an automatic wobble plate equipment, including machine table, loading subassembly, circulating water supply system, water storage tank, swing mechanism, control system, material tray support and material tray, said machine table is equipped with swing mechanism and loading subassembly, swing mechanism output end is connected with water storage tank, swing mechanism is used for driving water storage tank back and forth swing arrangement, and the material tray support is equipped with the control system. A water storage tank is installed on the machine table, a material disc support which is obliquely arranged is installed in the water storage tank, a plurality of material discs are placed on the material disc support, the output end of the feeding assembly is right opposite to the material discs, a circulating water supply system for supplying water to the water storage tank is further installed on the machine table, and the feeding assembly, the circulating water supply system and the swing mechanism are electrically connected with a control system. The inclined material disc is placed in the water storage tank, the air cylinder drives the material disc to vibrate to carry out disc placing and discharging, products are located in water, collision damage caused when the products move is reduced, the automatic discharging and disc placing work efficiency is higher, labor is reduced, and the production cost is lower.

Description

Technical Field

[0001] The utility model relates to the technical field of the structure of a tray arranging machine, in particular to an automatic tray arranging device. Background Art

[0002] In the actual production and processing process of existing products with relatively small volumes, the tray arranging process of the products is that full inspection personnel pick up one product at a time from the loading tray with tweezers and place it into the cleaning tray. However, the problem that the product is damaged in three ways when picked up with tweezers has not been well improved, and picking up one product for inspection at a time will cause waste of actions.

[0003] Moreover, the conventional tray arranging method is manual tray arranging, which will increase the labor cost. Some products have very high requirements for the appearance size. If there are too many operations of manually contacting the products during the tray arranging process, it will cause damage to the product surface, consume a large amount of consumables, and reduce the product yield; on the other hand, manual tray arranging can only place one product at a time, and the tray arranging efficiency is not high, which greatly increases the time cost.

[0004] There is a need for an automatic tray arranging device with a higher degree of automation, higher working efficiency and no damage to the products, which can solve the problems mentioned above. Summary of the Utility Model

[0005] The utility model provides an automatic tray arranging device, which solves the problem of low working efficiency of manual tray arranging of existing products by technically transforming the existing tray loading method.

[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0007] An automatic tray arranging device includes a machine table, a loading component, a circulating water supply system, a water storage tank, a swinging mechanism, a control system, a tray support and trays. The swinging mechanism and the loading component are installed on the machine table. The output end of the swinging mechanism is connected to the water storage tank. The swinging mechanism is used to drive the water storage tank to swing back and forth. An inclined tray support is installed in the water storage tank. A plurality of trays are placed on the tray support. The output end of the loading component faces the trays. The loading component is used to supply materials to the trays in the water storage tank. A circulating water supply system for supplying water to the water storage tank is also installed on the machine table. The loading component, the circulating water supply system and the swinging mechanism are electrically connected to the control system.

[0008] Preferably, the swing mechanism includes a horizontal drive cylinder, a fixed connection, a slider and a slide rail. The horizontal drive cylinder and the horizontal slide rail are installed on the machine platform. The output end of the horizontal drive cylinder is connected to the water tank through a fixed connection. The slider is fixedly connected to the bottom surface of the water tank at four positions. The slider is installed on the horizontal slide rail for horizontal sliding. The horizontal drive cylinder is used to drive the water tank to move horizontally forward and backward along the horizontal slide rail.

[0009] Preferably, a pad is detachably installed in the water storage tank, and the pad is supported on the bottom surface of the tray bracket so that the tray bracket remains inclined.

[0010] Preferably, the circulating water supply system includes a circulating water tank, a water pump, a water inlet pipeline, a spray pipe and a water outlet pipeline. A circulating water tank is installed at the lower end of the machine. The circulating water tank is connected to the water inlet pipeline through the water pump. The water inlet pipeline extends above the machine and is connected to the spray pipe. The spray pipe is erected above the loading assembly. A plurality of water spray outlets are provided on the spray pipe. The spray pipe is used to flush the products on the loading assembly until they are output to the material tray. Water sprayed from the water spray outlets of the spray pipe is collected in a water storage tank. A water outlet channel is provided in the water storage tank. A water outlet hole is provided directly above the water outlet channel. The water outlet hole is connected to the water outlet pipeline installed at the bottom of the water storage tank, and the lower end of the water outlet pipeline is connected to the circulating water tank at the lower end of the machine.

[0011] Preferably, the feeding assembly includes a feeding table, a direct vibration assembly and a ramp; the feeding table and the direct vibration assembly for holding the products are installed on the machine platform; the spray pipe is arranged above the feeding table; the direct vibration assembly is arranged at the bottom of the feeding table; a ramp slanting downward is installed at the opening at one end of the feeding table; the ramp passes through the water tank and is arranged opposite to the feeding tray on the feeding tray bracket.

[0012] Preferably, a control valve is also installed at the spray pipe.

[0013] Preferably, the water outlet channel is detachably installed in the water storage tank, the water outlet channel can be adjusted in height, and a height marking ruler is provided beside the water outlet channel in the water storage tank.

[0014] Preferably, a plurality of transversely parallel arranged guide slots are installed at the front end of the tray support, and the guide slot outlets are arranged facing the tray on the tray support.

[0015] Preferably, a discharge ramp is installed at the rear end of the tray bracket, and a second tray is provided at the other end of the discharge ramp away from the tray bracket. The second tray can be taken out and the product can be poured onto the loading platform of the loading assembly for re-loading and tray placement.

[0016] The beneficial effects of the utility model are:

[0017] In the utility model, a water storage tank is arranged on the machine table. An inclined material tray support is installed in the water storage tank. The material tray is placed on the material tray support. The product is washed onto the material tray through the spray pipe of the circulating water supply system, and then the horizontal driving cylinder installed at the bottom of the water storage tank is driven to drive it to move back and forth (vibrate), so that the product vibrates and falls into the material tray. The water in the water storage tank is circulated through the water tank water pump structure at the bottom of the machine table.

[0018] In this application, an inclined material tray is placed in the water storage tank. The cylinder drives the material tray to vibrate for placing the material on the tray. The product is in the water, reducing the collision damage during the movement of the product. Moreover, the automatic material placing and tray placing work efficiency of this application is higher, reducing labor and having lower production costs. Description of the Drawings

[0019] Figures 1 - 2 is the structural schematic diagram of the utility model;

[0020] Figure 3 is the schematic diagram of the swing mechanism of the utility model;

[0021] Figure 4 is the structural schematic diagram at the feeding component of the utility model;

[0022] Figure 5 is the internal structural schematic diagram of the water storage tank of the utility model;

[0023] Figure 6 is the top view structural schematic diagram of the utility model;

[0024] Explanation of the reference numerals in the drawings: machine table 1, feeding component 2, feeding table 21, linear vibrator component 22, ramp 23, circulating water supply system 3, circulating water tank 31, water pump 32, water inlet pipeline 33, spray pipe 34, control valve 341, water outlet pipeline 35, water storage tank 4, cushion block 41, water outlet channel 42, water outlet hole 421, height marking ruler 43, swing mechanism 5, horizontal driving cylinder 51, fixed connecting piece 52, slider 53, slide rail 54, control system 6, control button 61, material tray support 7, guiding chute 71, discharging ramp 72, material tray 8, second material tray 9. Detailed Description of the Embodiment

[0025] The following will combine the drawings and embodiments to elaborate in detail on the specific content of the utility model.

[0026] Please refer to Figures 1 - 6As shown in the figure, the utility model provides an automatic tray arranging device, which includes a machine platform 1, a feeding component 2, a circulating water supply system 3, a water storage tank 4, a swinging mechanism 5, a control system 6, a tray support 7 and trays 8. The swinging mechanism 5 and the feeding component 2 are installed on the machine platform 1. The output end of the swinging mechanism 5 is connected to the water storage tank 4. The swinging mechanism 5 is used to drive the water storage tank 4 to swing back and forth. An inclined tray support 7 is installed in the water storage tank 4. A plurality of trays 8 are placed on the tray support 7. The output end of the feeding component 2 faces the trays 8. The feeding component 2 is used to supply materials to the trays 8 in the water storage tank 4. A circulating water supply system 3 for supplying water to the water storage tank 4 is also installed on the machine platform 1. The feeding component 2, the circulating water supply system 3 and the swinging mechanism 5 are electrically connected to the control system 6.

[0027] A control button 61 for controlling the start of the feeding component 2, the circulating water supply system 3 and the swinging mechanism 5 is also provided on the machine platform 1.

[0028] A plurality of product blanking positions are evenly spaced on the trays 8. The swinging mechanism 5 drives the water storage tank 4 to swing back and forth, so that the products roll on the inclined trays 8 and finally fall into the product blanking positions.

[0029] Further, in order to enable the swinging mechanism 5 to drive the water storage tank 4 to swing back and forth, the swinging mechanism 5 includes a horizontal driving cylinder 51, a fixed connecting piece 52, a slider 53 and a slide rail 54. The horizontal driving cylinder 51 and the horizontal slide rail 54 are installed on the machine platform 1. The output end of the horizontal driving cylinder 51 is connected to the water storage tank 4 through the fixed connecting piece 52. Sliders 53 are fixedly connected to the four peripheral positions of the bottom surface of the water storage tank 4. The sliders 53 are horizontally slidably installed on the horizontal slide rail 54. The horizontal driving cylinder 51 is used to drive the water storage tank 4 to move horizontally back and forth along the horizontal slide rail 54. The horizontal driving cylinder 51 is electrically connected to the control system 6.

[0030] Further, in order to enable the trays 8 to be inclined in the water storage tank 4, a cushion block 41 is detachably installed in the water storage tank 4. The cushion block 41 is supported at the bottom surface position of the tray support 7 so that the tray support 7 is kept inclined.

[0031] Further, in order to achieve the water supply effect of the circulating water supply system 3, the circulating water supply system 3 includes a circulating water tank 31, a water pump 32, a water inlet pipeline 33, a spray pipe 34, and a water outlet pipeline 35. A circulating water tank 31 is installed at the lower end of the machine table 1. The circulating water tank 31 is connected and communicated with the water inlet pipeline 33 through the water pump 32. The water inlet pipeline 33 extends upward above the machine table 1 and is connected to the spray pipe 34. The spray pipe 34 is erected above the feeding assembly 2. A plurality of water spray nozzles are opened on the spray pipe 34. The spray pipe 34 is used to wash the products on the feeding assembly 2 until they are output to the tray 8. The water sprayed out from the water spray nozzles of the spray pipe 34 is collected in the water storage tank 4. An outlet channel 42 is arranged in the water storage tank 4. An outlet hole 421 is arranged directly above the outlet channel 42. The outlet hole 421 is connected and communicated with the water outlet pipeline 35 installed at the bottom of the water storage tank 4. The lower end of the water outlet pipeline 35 is connected and communicated with the circulating water tank 31 at the lower end of the machine table 1.

[0032] Further, the feeding assembly 2 includes a feeding table 21, a linear vibrator assembly 22, and a ramp 23. A feeding table 21 and a linear vibrator assembly 22 for receiving products are installed on the machine table 1. The spray pipe 34 is erected above the feeding table 21. The linear vibrator assembly 22 is arranged at the bottom surface of the feeding table 21. A ramp 23 is installed at one end opening of the feeding table 21 and is inclined downward. The ramp 23 passes through the water storage tank 4 and faces the tray 8 on the tray support 7.

[0033] Further, in order to control the spray pipe 34 to spray water, a control valve 341 is also installed at the spray pipe 34.

[0034] Further, in order to control the water level height in the water storage tank 4, the outlet channel 42 is detachably installed in the water storage tank 4, and the height of the outlet channel 42 can be adjusted. A height marking scale 43 is arranged beside the outlet channel 42 in the water storage tank 4.

[0035] Further, a plurality of horizontally parallel arranged guiding chutes 71 are also installed at the front end position of the tray support 7. The outlet of the guiding chutes 71 faces the tray 8 on the tray support 7.

[0036] Further, a discharge ramp 72 is installed at the rear end position of the tray support 7. A second tray 9 is arranged at the other end of the discharge ramp 72 away from the tray support 7. The second tray 9 can be taken out, and the products are poured onto the feeding table 21 of the feeding assembly 2 for re-feeding and tray arranging.

[0037] Baffles are arranged around the tray support 7. A slot for placing the tray 8 is formed between the baffle and the bottom plate of the tray support 7. The tray 8 can be stably placed in the tray support 7, and an opening is arranged at the rear end of the tray support 7, through which the tray 8 can be conveniently taken and placed.

[0038] The usage method of the above-mentioned dish arranging device includes the following steps:

[0039] S1. Manually pour the products into the feeding table 21 above the linear vibrator assembly 22;

[0040] S2. Start the water pump 32 to output the water in the circulating water tank 31 along the water inlet pipeline 33 to the spray pipe 34;

[0041] S3. Open the control valve 341 at the spray pipe 34, and the water sprays out from the water spray openings of the spray pipe 34, flushing the products on the feeding table 21 to fall into the tray 8 along the ramp 23. The water flows into the water storage tank 4 and flows back into the circulating water tank 31 from the water outlet channel 42 of the water storage tank 4;

[0042] S4. Start the horizontal driving cylinder 51 to drive the water storage tank 4 to move horizontally back and forth along the horizontal slide rail 54, thereby driving the inclined tray 8 to vibrate back and forth, so that the products fall into the product level in the tray 8;

[0043] S5. The products that do not fall into the tray 8 are flushed by the water flow and fall into the second tray 9 along the discharge ramp 72 at the rear end of the tray support 7;

[0044] S6. After all the products on the tray 8 have completed the blanking or have been flushed into the second tray 9, take out the second tray 98 from the water storage tank 4, pour the products onto the feeding table 21 and then put them back into the water storage tank 4, and the products are flushed by the water flow for the second vibration blanking.

[0045] In the utility model, a water storage tank is arranged on the machine table. An inclined tray support is installed in the water storage tank, and the tray is placed on the tray support. The products are flushed onto the tray through the spray pipe of the circulating water supply system, and then the horizontal driving cylinder installed at the bottom of the water storage tank is driven to move back and forth (vibrate), so that the products vibrate and fall into the tray. The water in the water storage tank is circulated through the water tank water pump structure at the bottom of the machine table.

[0046] In this application, an inclined tray is placed in the water storage tank, and the cylinder drives the tray to vibrate for dish arranging and blanking. The products are in the water, reducing the collision damage during the movement of the products. Moreover, the automatic blanking and dish arranging work efficiency of this application is higher, reducing labor and having lower production costs.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

[0048] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt the conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt the conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0049] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" and "fixation" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

Claims

1. An automated tray loading device, characterized in that, It includes a machine platform, a loading component, a circulating water supply system, a water storage tank, a swinging mechanism, a control system, a tray support, and trays. A swinging mechanism and a loading component are installed on the machine platform. The output end of the swinging mechanism is connected to the water storage tank. The swinging mechanism is used to drive the water storage tank to swing back and forth. An inclined tray support is installed in the water storage tank. A number of trays are placed on the tray support. The output end of the loading component faces the trays. The loading component is used to supply materials to the trays in the water storage tank. A circulating water supply system for supplying water to the water storage tank is also installed on the machine platform. The loading component, the circulating water supply system, and the swinging mechanism are electrically connected to the control system; The swinging mechanism includes a horizontal driving cylinder, a fixed connecting piece, a slider, and a slide rail. A horizontal driving cylinder and a horizontal slide rail are installed on the machine platform. The output end of the horizontal driving cylinder is connected to the water storage tank through the fixed connecting piece. Sliders are fixedly connected to the four peripheral positions of the bottom surface of the water storage tank. The sliders are horizontally slidably installed on the horizontal slide rail. The horizontal driving cylinder is used to drive the water storage tank to move horizontally back and forth along the horizontal slide rail.

2. The automated dish arranging device according to claim 1, characterized in that, A cushion block is detachably installed in the water storage tank. The cushion block is supported at the bottom surface position of the tray support so that the tray support remains inclined.

3. An automated tray loading device according to claim 1, characterized in that, The circulating water supply system includes a circulating water tank, a water pump, a water inlet pipeline, a spray pipe, and a water outlet pipeline. A circulating water tank is installed at the lower end position of the machine platform. The circulating water tank is connected to the water inlet pipeline through the water pump. The water inlet pipeline extends upward above the machine platform and is connected to the spray pipe. The spray pipe is erected above the loading component. A number of water spray nozzles are opened on the spray pipe. The spray pipe is used to wash the products on the loading component until they are output to the trays. The water sprayed out from the water spray nozzles of the spray pipe is collected in the water storage tank. An outlet channel is arranged in the water storage tank. An outlet hole is arranged directly above the outlet channel. The outlet hole is connected to the water outlet pipeline installed at the bottom of the water storage tank. The lower end of the water outlet pipeline is connected to the circulating water tank at the lower end position of the machine platform.

4. An automatic tray arranging device according to claim 3, characterized in that, The loading component includes a loading table, a linear vibrating component, and a ramp. A loading table and a linear vibrating component for receiving products are installed on the machine platform. The spray pipe is erected above the loading table. The linear vibrating component is arranged at the bottom surface position of the loading table. A ramp inclined downward is installed at the open end of one side of the loading table. The ramp passes through the water storage tank and faces the trays on the tray support.

5. An automatic plate arranging device according to claim 3, characterized in that A control valve is also installed at the spray pipe.

6. An automatic dish arranging device according to claim 3, characterized in that, The outlet channel is detachably installed in the water storage tank. The installation height of the outlet channel is adjustable. And a height marking scale is arranged beside the outlet channel in the water storage tank.

7. An automatic plate arranging device according to claim 1, wherein, A number of horizontally parallel arranged guiding chutes are also installed at the front end position of the tray support. The outlet of the guiding chutes faces the trays on the tray support.

8. An automated tray loading device according to claim 1, characterized in that, An unloading ramp is installed at the rear end position of the tray support. A second tray is arranged at the other end of the unloading ramp away from the tray support. The second tray is placed in the water storage tank. Handles are installed on both sides of the second tray.

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