Multi-module synchronous distance adjusting mechanism

By designing a synchronous distance adjustment mechanism of multiple modules, the problem of fixture distance adjustment during the battery module entering the box is solved, and convenient assembly and entry of large-size battery modules are achieved, ensuring the accuracy and safety of the battery cell positioning.

CN223087051UActive Publication Date: 2025-07-11UNITED WINNERS LASER CO LTD
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Patent Information

Application Number
CN202421789273.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-07-11
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the existing battery module boxing technology, it is difficult to adjust the distance between multiple modules and fixtures, resulting in inconvenience in battery cells or batteries boxing.

Method used

A multi-module synchronous distance adjustment mechanism is designed, including module components, position adjustment components and side pressure components. Through the elastic connection unit and limiting unit of width and length, the distance adjustment and synchronous movement between module fixtures are realized to ensure the accuracy of the battery cell positioning.

Benefits of technology

It realizes convenient assembly and entry into the box of large-size and large-weight battery modules, avoiding the drop of the battery cell and improving position accuracy and safety.

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Abstract

The utility model provides a multi-module synchronous distance adjusting mechanism which comprises a module assembly, a distance adjusting assembly, a distance adjusting assembly and a distance adjusting assembly. The module assembly comprises at least two module clamps capable of moving in the X-axis direction; the position adjusting assembly comprises a width elastic connecting unit and a limiting unit; every two adjacent module clamps are connected through a width elastic connecting unit, and the two adjacent module clamps are partially located in the limiting unit so that the distance between every two adjacent module clamps can be adjusted. According to the utility model, the distance between a plurality of module clamps can be adjusted, so that large-size and heavy-weight battery modules can be conveniently assembled and put into a box, battery cells are effectively prevented from falling off, and the position precision between the components is effectively ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to a synchronous distance adjustment mechanism of multiple modules. Background Art

[0002] The existing battery module boxing technology usually uses a robot gripper to place the battery module and the module side panel into the PACK box through a pneumatic gripper or a vacuum suction cup; however, using this solution, it is difficult to adjust the distance between multiple module clamps, which makes it inconvenient to put the battery cells or batteries into the box. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a multi-module synchronous distance adjustment mechanism, which can adjust the distance between multiple module clamps, facilitate the assembly and boxing of large-sized and heavy battery modules, effectively avoid the falling of battery cells, and effectively ensure the position accuracy between the components.

[0004] The embodiments of the present invention are implemented by the following technical solutions:

[0005] A multi-module synchronous pitch adjustment mechanism, comprising:

[0006] A module assembly, comprising at least two module fixtures movable in the X-axis direction;

[0007] The position adjustment component includes a width elastic connection unit and a limiting unit; two adjacent module clamps are connected by the width elastic connection unit and the two adjacent module clamps are partially located in the limiting unit to adjust the distance between each two adjacent module clamps.

[0008] According to a preferred embodiment, the side pressure assembly is arranged on both sides of the position adjustment assembly to cause each of the die set clamps to be synchronously squeezed toward the center or to cause each of the die set clamps to synchronously move away from the center.

[0009] According to a preferred embodiment, a sub-pallet and a mother pallet are further included, wherein the mother pallet matches the sub-pallet, and the module fixture and the position adjustment assembly can both move in the X-axis direction of the sub-pallet.

[0010] According to a preferred embodiment, two adjacent module clamps are provided with a limiting mechanism, and the limiting mechanism is provided with a first protrusion and a second protrusion, the first protrusion is provided on one module clamp, and the second protrusion is provided on another adjacent module clamp, so as to limit the maximum displacement of the position adjustment component in the X-axis direction.

[0011] According to a preferred embodiment, at least one of the width elastic connection units is disposed on the limiting unit and fixed together at the center of the sub-tray, and the remaining width elastic connection units are disposed on the limiting unit and movably disposed on the sub-tray together.

[0012] According to a preferred embodiment, the side pressing assembly includes a connection seat and a side pressing plate movably disposed on the sub-tray, and the connection seat can move on the sub-tray along the X-axis; the side pressing plate is connected to the connection seat through a first elastic member to urge the side pressing plate to press toward the module fixture.

[0013] According to a preferred embodiment, each module fixture includes two clamping arms; one clamping arm of each module fixture and one clamping arm of an adjacent module fixture are disposed in one of the limiting units between the two module fixtures.

[0014] According to a preferred embodiment, the limiting unit is provided with a split support block, and the split support block separately separates all the clamping arms in the same limiting unit;

[0015] The split support block close to the side pressing plate is connected to the connection seat through a second elastic member.

[0016] According to a preferred embodiment, the mother tray is provided with at least two length fixtures;

[0017] Each length fixture is correspondingly arranged with a module fixture, and the length fixture and the module fixture are connected through a follower, so that the length fixture and the module fixture can move synchronously along the X-axis direction.

[0018] According to a preferred embodiment, adjacent two length fixtures are connected through a length elastic connection unit;

[0019] Adjacent two length fixtures are connected through the corresponding length elastic connection unit that can move along the X-axis direction, wherein the length elastic connection unit located on the center line is fixed on the mother tray.

[0020] According to a preferred embodiment, the connection seat is connected to the sub-tray through a third elastic member, and the connection seat is in sliding fit with the top of the sub-tray.

[0021] The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects:

[0022] The present invention can assemble and put a large-size and large-weight battery module into a box, effectively avoiding the falling of the battery cells, and effectively ensuring the position accuracy between the components.

[0023] The utility model arranges a position adjustment component to limit the long side of the battery cell, and utilizes the position adjustment component to realize synchronous inward extrusion of multiple module clamps or synchronous separation toward the center direction, thereby facilitating the positioning and distance adjustment of multiple battery cells and facilitating the loading or unloading of the water cooling plate. Compared with the currently common box-entering mechanism, the utility model has the characteristics of high safety, high precision and high stability, and large-size and heavy-weight modules can be quickly put into the box, effectively preventing the battery cells from falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 A schematic diagram of the structure of a mother tray provided in an embodiment of the utility model;

[0026] Figure 2 A schematic diagram of the structure of a sub-tray provided in an embodiment of the utility model;

[0027] Figure 3 A schematic diagram of a three-dimensional structure of a mother tray and a child tray matched and combined according to an embodiment of the utility model;

[0028] Figure 4 A schematic diagram of the structure of a position adjustment assembly provided in an embodiment of the utility model;

[0029] Figure 5 A schematic diagram of the structure of a position adjustment assembly and a clamping arm provided in an embodiment of the utility model;

[0030] Figure 6 A schematic diagram of the structure of a side pressure assembly provided in an embodiment of the utility model;

[0031] Figure 7 A schematic diagram of the top view of the module fixture provided in an embodiment of the utility model;

[0032] Figure 8 This is a schematic diagram of the main structure of the matched combination of the mother pallet and the child pallet provided in an embodiment of the utility model.

[0033] Icons: 1. Mother tray; 2. Sub-tray; 3. Module fixture; 31. Clamping arm; 4. Limiting unit; 5. Limiting mechanism; 6. Width elastic connection unit; 7. First elastic member; 8. Third elastic member; 9. Follow-up member; 10. Length elastic connection unit; 11. Length fixture; 12. Connection seat; 13. Side pressing plate; 14. Second elastic member; 15. Split support block; 16. Placing groove; 17. Follow-up hole; 18. Positive reset member. Detailed implementation mode

[0034] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0035] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0037] Embodiment

[0038] Please refer to Figures 1 to 8 , a synchronous pitch adjustment mechanism for multiple modules, comprising: a module assembly including at least two module fixtures 3 that can move in the X-axis direction; a position adjustment assembly including a width elastic connection unit 6 and a limiting unit 4; adjacent two module fixtures 3 are connected by the width elastic connection unit 6 and adjacent two module fixtures 3 are both partially located in the limiting unit 4 to adjust the distance between each adjacent two module fixtures 3.

[0039] Furthermore, a side pressing assembly is provided on both sides of the position adjustment assembly to urge each module fixture 3 to synchronously move closer to the center direction and squeeze or urge each module fixture 3 to synchronously move away from the center direction.

[0040] Furthermore, it further includes a sub-tray 2 and a mother tray 1, the mother tray 1 matches the sub-tray 2, and the module fixture 3 and the position adjustment assembly can both move in the X-axis direction of the sub-tray 2.

[0041] Further, a limiting mechanism 5 is provided between two adjacent module jigs 3. The limiting mechanism 5 is provided with a first bump and a second bump. The first bump is provided on one module jig 3, and the second bump is provided on the adjacent other module jig 3 to limit the maximum displacement of the position adjustment component in the X-axis direction.

[0042] Further, at least one width elastic connection unit 6 is provided on the limiting unit 4 and fixed together at the center of the sub-tray 2, and the remaining width elastic connection units 6 are provided on the limiting unit 4 and movably provided on the sub-tray 2 together.

[0043] Further, the side pressing assembly includes a connecting seat 12 and a side pressing plate 13 movably provided on the sub-tray 2. The connecting seat 12 can move along the X-axis on the sub-tray 2; the side pressing plate 13 is connected to the connecting seat 12 through a first elastic member 7 to urge the side pressing plate 13 to press towards the module jig 3.

[0044] Further, each module jig 3 includes two clamping arms 31; one clamping arm 31 of each module jig 3 and one clamping arm 31 of the adjacent module jig 3 are arranged in a limiting unit 4 between the two module jigs 3.

[0045] Further, the limiting unit 4 is provided with a split support block 15 which separately separates all the clamping arms 31 in the same limiting unit 4; the split support block 15 close to the side pressing plate 13 is connected to the connecting seat 12 through a second elastic member 14.

[0046] Further, the mother tray 1 is provided with at least two length jigs 11;

[0047] Each length jig 11 is correspondingly arranged with a module jig 3, and the length jig 11 and the module jig 3 are connected through a follower 9, so that the length jig 11 and the module jig 3 can move synchronously along the X-axis direction.

[0048] Further, the adjacent two length jigs 11 are connected through a length elastic connection unit 10;

[0049] The adjacent two length jigs 11 are all connected through corresponding length elastic connection units 10 that can move along the X-axis direction, wherein the length elastic connection unit 10 located on the center line is fixed to the mother tray 1.

[0050] Further, the connecting seat 12 is connected to the sub-tray 2 through a third elastic member 8, and the connecting seat 12 is in sliding fit with the top of the sub-tray 2.

[0051] The working principle of the present utility model:

[0052] In this embodiment, the mother tray 1 is provided with positioning pins and the supporting columns of the child tray 2 for positioning and supporting the child tray 2. The child tray 2 is stacked on the mother tray 1. A plurality of linear guide rails are provided on both the mother tray 1 and the child tray 2. The module fixture 3, the length fixture 11, and the limiting unit 4 provided with the width elastic connection unit 6 can all be slidably matched with the linear guide rails through sliders; a plurality of module fixtures 3 are arranged side by side horizontally, and adjacent module fixtures 3 are connected by the width elastic connection unit 6. Among them, the two module fixtures 3 arranged in the middle (at the position of the center line B-B) are fixed on the child tray 2 and connected by the width elastic connection unit 6. The limiting unit 4 is provided with a limiting displacement range, which can limit the distance between the two module fixtures 3 and can be linked with each other. The above-mentioned "in the middle" refers to the central position of the child tray 2, that is, close to the position of the center line B-B. Further, the above two adjacent module fixtures 3 arranged in the middle (at the center line B-B position) are connected by the width elastic connection unit 6 fixed on the child tray 2, that is, the clamping arms 31 of the two module fixtures 3 that are in the middle and not in the same module fixture 3 are connected by the width elastic connection unit 6 fixed on the child tray 2; the module fixture 3 is formed by two clamping arms 31 that can move left and right along the X-axis direction and a bottom plate. The area between the two clamping arms 31 of the same module fixture 3 is used to place the battery cells, and the left and right sides of the battery cells are limited by the two clamping arms 31 of the module fixture 3. In this embodiment, the center line B-B is the innermost or the most central, the central position. Relatively, the positions at the left and right ends of the child tray 2 are the outermost positions among several module fixtures 3. When pulling the two module fixtures 3 at the left and right ends of the child tray 2 away from the center line B-B respectively, that is, pulling the clamping arm 31 of the leftmost module fixture 3 in the direction away from the center line B-B, and pulling the clamping arm 31 of the rightmost module fixture 3 in the direction away from the center line B-B; after the outermost module fixture 3 moves to the left to the maximum distance, it drives the adjacent module fixture 3 on the right to move to the left. Since the clamping arm 31 of the outermost module fixture 3 is connected to the clamping arm 31 of the adjacent module fixture 3 on the right by the width elastic connection unit 6, and the clamping arm 31 of the adjacent module fixture 3 on the right is adjacent to the next adjacent module fixture 3 on the right, so as to realize synchronous driving of a plurality of adjacent module fixtures 3 and adjust the distance between a plurality of module fixtures 3 in a linkage manner, which is convenient for placing the battery cells or batteries. A receiving groove is formed between the two clamping arms 31 of the same module fixture 3. The horizontal movement of the module fixture 3 is convenient for placing the battery cells. Similarly, when it is necessary to move the module fixture 3 along the X-axis direction towards the center line, it is necessary to move the two outermost module fixtures 3 on the left and right towards the center line B-B to squeeze, so as to realize the linkage of a plurality of receiving grooves moving inwards and drive the battery cells or batteries to move. The position of the center line B-B is the center position of the child tray 2, and the so-called "towards the center direction" is the direction towards the center line B-B.

[0053] In this embodiment, as shown in the attached Figure 3As shown, after the mother tray 1 is fitted with the child tray 2, the length fixture 11 passes through the child tray 2 and surrounds the front and rear ends of the accommodation groove. The width of the accommodation groove is the distance between the clamping arms 31 of the module fixture 3. The length of the accommodation groove is controlled by the length fixture 11. The length fixture 11 can move back and forth through the slider, that is, move along the Y-axis direction. The length fixture 11 includes an upper clamping part and a lower clamping part that can both be compressed and moved up and down. When the distance between the upper clamping part and the lower clamping part is shortened, the length of the accommodation groove becomes shorter, pressing the front and rear ends of the battery cell. When the distance between the upper clamping part and the lower clamping part is increased, the length of the accommodation groove becomes longer, releasing the front and rear ends of the battery cell. The positive resetting part 18 of the upper clamping part can make the upper clamping part reset after pressing or releasing the rear end of the battery cell, providing an elastic force for pressing the battery cell forward along the Y-axis. The positive resetting part 18 of the lower clamping part can make the lower clamping part reset after pressing or releasing the front end of the battery cell, providing an elastic force for pressing the battery cell backward along the Y-axis.

[0054] When the battery or battery cell is loaded into the box body, the box body covers the child tray 2 from top to bottom, then the box body and the child tray are flipped together by a certain degree. The flipped child tray 2 is located at the top of the box body. Finally, the child tray 2 is taken out, and each battery cell falls to the bottom of the box body, completing the loading of the battery cell or battery cells into the box.

[0055] The follower 9 can be selected as a pin structure. A follower 9 is arranged upward in the middle of each length fixture 11. A follower hole 17 is provided in the middle of the module fixture 3. The follower 9 is matched with the follower hole 17, so that the length fixture 11 and the module fixture 3 move together, improving the clamping accuracy and synchronous movement accuracy of the two for the corresponding battery cells.

[0056] In this embodiment, the width elastic connection unit 6, the length elastic connection unit 10, the first elastic member 7, the second elastic member 14, the third elastic member 8, and the positive resetting member 18 can all be selected as elastic structures such as springs to provide elastic force.

[0057] As Figure 6 shown, a third elastic member 8 is also connected between the connection seat 12 and the child tray 2 to buffer the pulling force or pushing force of the clamping arm or the external force mechanism on the connecting shaft.

[0058] In this embodiment, the elastic force provided by the width elastic connection unit 6 in the middle can be selected to be greater than the elastic forces of other width elastic connection units 6. The limiting unit 4 is in a "cross" shape structure. The width elastic connection unit 6 in the middle is fixed on the limiting unit 4 and is installed together at the middle position of the child tray 2. In addition, the limiting unit 4 and the width elastic connection unit 6 can move left and right along the slide rail in the X-axis direction. The limiting unit 4 has a track that can provide for the clamping arm 31 to move back and forth left and right, and convex blocks are provided at both left and right ends of the track to limit the movement range of the clamping arm 31.

[0059] The first convex block and the second convex block provided by the limit mechanism 5, the first convex block is provided on one of the adjacent two width jigs, the second convex block is provided on the other width jig of the adjacent two, and the first convex block and the second convex block are respectively located on the left and right sides (outer sides) of the limit unit 4, so as to control the displacement amount of the limit unit 4 moving along the X-axis. In this embodiment, a placement groove 16 for placing a water-cooled plate is formed between two adjacent module jigs 3. The distance between two module jigs 3, that is, the distance between the clamping arms 31 of two different module jigs 3, expands or contracts the placement groove 16 as the position adjustment component changes, so as to release or clamp the water-cooled plate. The split support block 15 can separate the two clamping arms 31 to further control the distance between two adjacent width jigs, prevent the two adjacent width jigs from approaching infinitely, and at the same time protect the water-cooled plate placed in the placement groove 16 from being damaged by excessive extrusion.

[0060] The technical means disclosed in the solution of the present utility model are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements are also regarded as the protection scope of the present utility model.

Claims

1. A multi-module synchronous pitch adjustment mechanism, characterized in that, Including: A module assembly, including at least two module jigs that can move in the X-axis direction; A position adjustment assembly, including a width elastic connection unit and a limit unit; Two adjacent module jigs are connected by the width elastic connection unit, and two adjacent module jigs are both partially located in the limit unit to adjust the distance between two adjacent module jigs.

2. The multi-module synchronous pitch adjustment mechanism according to claim 1, wherein A side pressing assembly is arranged on both sides of the position adjustment assembly to urge each module jig to move synchronously towards the center direction to squeeze or to urge each module jig to move synchronously away from the center direction.

3. The multi-module synchronous pitch adjustment mechanism according to claim 2, wherein It further includes a sub-tray and a mother tray, the mother tray is matched with the sub-tray, and both the module jig and the position adjustment assembly can move in the X-axis direction of the sub-tray.

4. The multi-module synchronous pitch adjustment mechanism according to claim 1, wherein A limit mechanism is arranged between two adjacent module jigs, the limit mechanism is provided with a first convex block and a second convex block, the first convex block is arranged on one module jig, and the second convex block is arranged on the adjacent other module jig to limit the maximum displacement of the position adjustment assembly in the X-axis direction.

5. The multi-module synchronous pitch adjustment mechanism according to claim 3, wherein At least one width elastic connection unit is arranged on the limit unit and fixed together at the center of the sub-tray, and the remaining width elastic connection units are arranged on the limit unit and movably arranged on the sub-tray together.

6. The multi-module synchronous pitch adjustment mechanism according to claim 3, wherein The side pressing assembly includes a connecting seat and a side pressing plate movably arranged on the sub-tray, the connecting seat can move along the X-axis on the sub-tray; the side pressing plate is connected to the connecting seat through a first elastic member to urge the side pressing plate to squeeze towards the module jig.

7. The multi-module synchronous pitch adjustment mechanism according to claim 6, wherein Each module jig includes two clamping arms; One clamping arm of each module jig and one clamping arm of the adjacent module jig are arranged in one limit unit between the two module jigs.

8. The multi-module synchronous pitch adjustment mechanism according to claim 7, wherein The limit unit is provided with a split support block, and the split support block separately separates all the clamping arms in the same limit unit; The split support block close to the side pressing plate is connected to the connecting seat through a second elastic member.

9. The multi-module synchronous pitch adjustment mechanism according to claim 3, wherein The mother tray is provided with at least two length jigs; Each length jig is correspondingly arranged with one module jig, and the length jig and the module jig are connected by a follower so that the length jig and the module jig can move synchronously along the X-axis direction.

10. The multi-module synchronous pitch adjustment mechanism according to claim 9, wherein adjacent two of the length jigs are connected by a length elastic connection unit; adjacent two of the length jigs are connected by corresponding length elastic connection units that can move along the X-axis direction, wherein the length elastic connection unit located on the center line is fixed to the mother tray.

11. The multi-module synchronous pitch adjustment mechanism according to claim 6, wherein the connecting seat is connected to the sub-tray through a third elastic member, and the connecting seat is slidably matched with the top of the sub-tray.