Curtain fabric cutting and feeding mechanism

By designing the curtain fabric cutting and loading mechanism, the stable docking and transmission of the fabric roll is achieved by using the flip plate and telescopic rod assembly, the problems of high labor intensity and unstable loading of the fabric roll are solved, and the cutting efficiency and stability are improved.

CN223087250UActive Publication Date: 2025-07-11JIANGSU CHENHONG TEXTILE TECH CO LTD

Patent Information

Application Number
CN202422149213.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-11
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the cutting process of existing curtain fabrics, the manual handling of fabric rolls is very labor-intensive and the loading is unstable, which affects the cutting efficiency.

Method used

A curtain fabric cutting and feeding mechanism is designed, including arc brackets, flip plates, telescopic rod components, guide rollers and servo motors. Through the swing of flip plates and the driving of telescopic rods, stable butt and transmission of fabric rolls are achieved, friction resistance is reduced, and transmission speed is improved.

Benefits of technology

It reduces the labor intensity of manual loading, ensures the stability and efficiency of fabric loading, prevents the fabric from falling off or getting damaged, and improves the accuracy and smoothness of the cutting process.

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Abstract

The utility model relates to the field of curtain fabric production, in particular to a curtain fabric cutting and feeding mechanism which comprises an arc-shaped support and a roller rotationally connected to the top of the inner side of the arc-shaped support, one side of the arc-shaped support is rotationally connected with a feeding turning plate piece, and the other side of the arc-shaped support is connected with a U-shaped frame. The two sides of the arc-shaped support are connected with first telescopic rod assemblies for driving the feeding plate turning piece to swing respectively, a material conveying mechanism is arranged on the top of the U-shaped frame, a fabric guiding assembly is installed on the side, away from the arc-shaped support, of the U-shaped frame, the feeding plate turning piece comprises a turning plate, and the side, away from the arc-shaped support, of the turning plate is connected with a feeding inclined plate. The turnover plate is driven to swing to the horizontal state through the first telescopic rod assembly, so that a worker can adjust the fabric roll left and right conveniently, the butt joint of the fabric roll and the roller is prepared, the working intensity is reduced, the end of the fabric roll does not exceed the supporting range of the arc-shaped support, and therefore falling or damage in the conveying process is avoided, and the conveying efficiency is improved. And the feeding stability of the fabric is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of curtain fabric production, in particular to a curtain fabric cutting and loading mechanism. Background Art

[0002] With the booming expansion of the curtain market, curtain manufacturers are facing unprecedented large-scale production challenges. At the same time, consumers' personalized demands for curtains are also showing an increasing trend, which requires manufacturers to not only expand production capacity but also provide diversified and customized products to meet the diverse needs of the market. In the curtain production process, the cutting and processing links of curtains are particularly crucial, which are directly related to the final quality of the products and consumers' satisfaction. Given that curtain fabrics are usually stored in rolls and to prevent dust from adhering to the surface, plastic films, non-woven fabrics or other dust-proof materials are generally used to wrap the fabric rolls to form a sealed or nearly sealed environment to prevent the entry of external pollutants such as dust and impurities. At the same time, to ensure the accuracy of the cutting operation and the smoothness of the process, manufacturers will place the specified fabric roll in the corresponding position for unwinding before cutting. This process not only improves the cutting efficiency but also ensures the stability and accuracy during the cutting process, thus laying a solid foundation for the quality of subsequent processing and even the finished products.

[0003] Among them, the patent with the publication number CN220975940U discloses a fabric loading mechanism. This loading mechanism sets an arc-shaped frame on the loading rack and sets multiple support rollers on the arc-shaped frame, so that the multiple support rollers are combined to form an arc-shaped structure to roll and support the fabric roll, and the pulled fabric can be pushed and loaded through the rotation of the loading rollers on the support frame.

[0004] The following defects exist in the above-mentioned prior art. Since the fabric rolls are generally large in size, the labor intensity of manually carrying them onto the arc-shaped frame is high, which affects the cutting efficiency. It is also necessary to align the two ends of the fabric to prevent the two ends of the fabric from exceeding the ends of the arc-shaped frame, thus affecting the normal fabric loading process. Summary of the Utility Model

[0005] The main technical problem to be solved by the utility model is to provide a curtain fabric cutting and loading mechanism, which reduces the labor intensity of manual loading, not only ensures the stability of fabric loading but also improves the cutting efficiency of the fabric.

[0006] To solve the above technical problems, a technical solution adopted by the present utility model is: to provide a curtain fabric cutting and feeding mechanism, including: an arc-shaped bracket and a roller rotatably connected to the inner top thereof, a feeding flap member is rotatably connected to one side of the arc-shaped bracket, a U-shaped frame is connected to the other side, telescopic rod assemblies one for driving the feeding flap member to swing are respectively connected to both sides of the arc-shaped bracket, a feeding mechanism is provided at the top of the U-shaped frame, and a fabric guiding assembly is installed on the side of the U-shaped frame away from the arc-shaped bracket;

[0007] The feeding flap member includes a turning plate, a feeding inclined plate is connected to the side of the turning plate away from the arc-shaped bracket, a placing groove is formed at the top of the turning plate, and a plurality of rolling adjusting members are connected in the placing groove.

[0008] By adopting the above technical solution, the fabric roll is placed on the turning plate, and the telescopic rod assembly one drives the turning plate to swing to a horizontal state, so that the staff can adjust the fabric roll left and right to prepare for the docking of the fabric roll with the roller, and its end does not exceed the support range of the arc-shaped bracket, thereby avoiding falling off or damage during the transmission process. At the same time, with the assistance of the rotation of the roller, one end of the fabric end passes through one side of the fabric guiding assembly to change the conveying angle of the fabric and prevent the fabric from shifting or wrinkling during the transmission process, so as to ensure the feeding stability of the fabric.

[0009] In a preferred example of the present utility model, it can be further configured as: the rolling adjusting member includes a cross plate, and a plurality of universal balls are installed at intervals on the top of the cross plate.

[0010] By adopting the above technical solution, the rolling action of the universal balls can significantly reduce the friction between the fabric and the cross plate and reduce the resistance during the feeding process. It can not only continue to swing upward after the telescopic rod assembly one drives the turning plate to swing to a horizontal state, so that the fabric roll rolls into contact with the universal balls into the arc-shaped bracket, but also enable the fabric to be adjusted left and right for docking when the cross plate is in a horizontal state.

[0011] In a preferred example of the present utility model, it can be further configured as: the fabric guiding assembly includes a guiding roller and symmetrically arranged support rods, the guiding roller is arranged away from the U-shaped frame and is respectively rotatably connected to the support rods, one end of the support rod is connected to a U-shaped mounting seat through a hinge shaft, the U-shaped mounting seat is respectively connected to the U-shaped frame, and it also includes a telescopic rod assembly two for driving the guiding roller to move in an arc shape.

[0012] By adopting the above technical solution, one end of the fabric is transmitted through the guide roller, which reduces the friction and resistance of the fabric during the transmission process. At the same time, the guide roller and the support rod are driven to move in an arc through the telescopic rod assembly 2. Through the telescopic action of the telescopic rod assembly 2, an active pulling method is formed, and the transmission speed of the fabric is accelerated, thereby improving the feeding efficiency. At the same time, the rolling action of the guide roller also reduces the stagnation and accumulation of the fabric during the transmission process, further improving the overall efficiency. The position and angle of the guide roller can also be accurately controlled, and the angle of the fabric transmission path can be adjusted to prevent the fabric from being worn due to too close contact with the feeding mechanism, and to ensure the feeding stability of the fabric.

[0013] In a preferred example, the utility model can be further configured as follows: the feeding mechanism includes an active roller connected between the top of the U-shaped frame, a driven roller is provided above the active roller, a clearance gap is formed between the active roller and the driven roller, a servo motor is connected to one side of the U-shaped frame, and the output end of the servo motor is connected to the active roller.

[0014] By adopting the above technical solution, one end of the fabric is transmitted along the clearance gap, and the servo motor drives the active roller to rotate to accelerate the transmission of the fabric. At the same time, the driven roller can also be adjusted according to the thickness of the fabric and the transmission speed to ensure the stability and reliability of the fabric transmission.

[0015] In a preferred example, the utility model can be further configured as follows: the telescopic rod assembly includes an electric push rod, the protruding end of the electric push rod is connected to a hinge block, the other end of the electric push rod is connected to an arc-shaped bracket through a hinge shaft, the bottom of the flip plate is connected to a hinge seat, and the hinge seat is connected to the hinge block through a hinge shaft.

[0016] By adopting the above technical solution, the electric push rod is extended to drive the flip plate to swing, so that the fabric roll rolls on the feeding inclined plate to the flip plate and to a horizontal state, so that the staff can adjust the position of the fabric roll left and right. Anyway, the end exceeds the end of the arc bracket to ensure stable transmission and feeding of the fabric.

[0017] In a preferred example, the utility model can be further configured as follows: the telescopic rod assembly 2 includes an electric push rod 2, the protruding end of the electric push rod 2 is connected to an articulated block 2, the other end of the electric push rod 2 is connected to an articulated seat 2 via an articulated shaft, the articulated seat 2 is connected to a U-shaped frame, the bottom of the support rod is connected to an articulated seat 3, and the articulated seat 3 is connected to the articulated block 2 via an articulated shaft.

[0018] By adopting the above technical solution, the telescopic rod assembly II drives the support rod and the guide roller thereon to perform an arc motion through the telescopic motion of the electric push rod II. This arc motion enables the guide roller to adjust its position and angle as needed, thereby achieving precise control of the fabric transmission path, and during its continuous telescoping process, pulling the fabric to improve the fabric loading efficiency.

[0019] In a preferred example of the present utility model, it can be further configured that: arc-shaped baffles are symmetrically connected to the top of the arc-shaped bracket.

[0020] By adopting the above technical solution, the arc-shaped baffles can prevent the fabric roll placed on the arc-shaped bracket from slipping during transmission or position adjustment. Since the fabric roll is usually heavy and has a smooth surface, it is easy to slip during operation without proper blocking, causing safety hazards and material losses. The presence of the arc-shaped baffles provides a stable support boundary for the fabric roll to ensure its stability during transmission.

[0021] In summary, the present utility model includes the following at least one beneficial technical effect of the curtain fabric cutting and loading mechanism:

[0022] 1. The telescopic rod assembly I drives the flip plate to swing to a horizontal state so that the staff can adjust the fabric roll left and right to prepare for the docking of the fabric roll with the roller, reducing the work intensity, and its end does not exceed the support range of the arc-shaped bracket, thus avoiding falling off or damage during transmission and ensuring the stability of fabric loading.

[0023] 2. When one end of the fabric is transmitted through the rotation of the guide roller, the guide roller reduces the friction and resistance of the fabric during transmission. At the same time, the telescopic rod assembly II drives the guide roller and the support rod to perform an arc motion. Through the telescopic action of the telescopic rod, an active pulling method is formed, and the transmission speed of the fabric is increased, improving the loading efficiency. The position and angle of the guide roller can also be precisely controlled to adjust the angle of the fabric transmission path, preventing the fabric from contacting the feeding mechanism too closely and being worn, and ensuring the stability of fabric loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, where:

[0025] Figure 1 is the structural schematic diagram of the present utility model;

[0026] Figure 2This is a schematic structural view of the rolling adjustment member of the present utility model;

[0027] Figure 3 This is a schematic structural view of the first telescopic rod assembly of the present utility model;

[0028] Figure 4 This is a schematic structural view of the second telescopic rod assembly of the present utility model.

[0029] In the figure: 1, arc-shaped bracket; 2, roller; 30, feeding turning plate member; 4, U-shaped frame; 50, first telescopic rod assembly; 60, feeding mechanism; 70, fabric guiding assembly; 8, arc-shaped baffle;

[0030] 31, turning plate; 32, feeding inclined plate; 33, placing groove; 34, rolling adjustment member;

[0031] 51, first electric push rod; 52, first hinge block; 53, first hinge seat;

[0032] 61, driving roller; 62, driven roller; 63, servo motor;

[0033] 71, guiding roller; 72, support rod; 73, U-shaped mounting seat; 74, second telescopic rod assembly;

[0034] 341, cross plate; 342, universal ball;

[0035] 741, second electric push rod; 742, second hinge block; 743, second hinge seat; 744, third hinge seat. Specific embodiments

[0036] The following is a description of the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustration and explanation of the present invention, and are not used to limit the present utility model.

[0037] It should be noted that these drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present utility model in a schematic manner, and therefore only show the components related to the present utility model.

[0038] Refer to Figures 1-4, is a curtain fabric cutting and feeding mechanism disclosed in the utility model, comprising: an arc-shaped bracket 1 and a roller 2 rotatably connected to the top of the inner side thereof, one side of the arc-shaped bracket 1 is rotatably connected to a feeding flap 30, and the other side is connected to a U-shaped bracket 4, both sides of the arc-shaped bracket 1 are respectively connected to telescopic rod assemblies 50 for driving the feeding flap 30 to swing, the telescopic rod assembly 50 comprises an electric push rod 51, the protruding end of the electric push rod 51 is connected to a hinge block 52, the other end of the electric push rod 51 is connected to the arc-shaped bracket 1 through a hinge shaft, the bottom of the flip plate 31 is connected to a hinge seat 53, the hinge seat 53 is connected to the hinge block 52 through a hinge shaft, a feeding mechanism 60 is provided on the top of the U-shaped bracket 4, a fabric guide assembly 70 is installed on the side of the U-shaped bracket 4 away from the arc-shaped bracket 1, an arc-shaped baffle 8 is symmetrically connected to the top of the arc-shaped bracket 1, the feeding flap 30 comprises a flip plate 31, and the flip plate 31 is away from the side of the arc-shaped bracket 1 The top of the flip plate 31 is provided with a placement groove 33, and a plurality of rolling adjustment members 34 are connected to the placement groove 33. The rolling adjustment members 34 include a transverse plate 341, and a plurality of universal balls 342 are installed at intervals on the top of the transverse plate 341; when the bottom of the feeding inclined plate 32 is in a horizontal state, its top is an inclined surface, so that the fabric can roll on the feeding inclined plate 32, cooperate with the electric push rod 51 to drive the flip plate 31 to swing to a horizontal state, and cooperate with the universal ball 342 to roll for feeding, and at the same time, the staff adjusts the position of the fabric roll left and right, and relies on the rolling of the universal ball 342 to reduce the friction of the fabric, so that the fabric roll is ready for docking with the roller 2, and its end does not exceed the support range of the arc bracket 1, and the electric push rod 51 drives the flip plate 31 to continue to swing upward, prompting the fabric roll to roll into the arc bracket 1, and cooperates with the arc baffle 8 to prevent the fabric roll from slipping during transmission or adjustment of position, so as to ensure stable transmission and feeding of the fabric.

[0039] The feeding mechanism 60 includes an active roller 61 connected between the tops of the U-shaped frame 4, a driven roller 62 is provided above the active roller 61, a clearance gap is formed between the active roller 61 and the driven roller 62, a servo motor 63 is connected to one side of the U-shaped frame 4, and the output end of the servo motor 63 is connected to the active roller 61; the active roller 61 is a bidirectional threaded rubber roller, which rotates and transmits through the fabric guide component 70 at one end of the fabric, and transmits along the clearance gap, and cooperates with the servo motor 63 to drive the active roller 61 to rotate, so as to accelerate the transmission of the fabric, and at the same time, the bidirectional thread on the active surface of the active roller 61 exerts a certain bidirectional force on the surface of the fabric to flatten the fabric to reduce wrinkles and other phenomena.

[0040] The fabric guide assembly 70 includes a guide roller 71 and a symmetrically arranged support rod 72, wherein the guide roller 71 is arranged away from the U-shaped frame 4 and is rotatably connected to the support rod 72 respectively, one end of the support rod 72 is connected to a U-shaped mounting seat 73 through a hinge shaft, and the U-shaped mounting seat 73 is respectively connected to the U-shaped frame 4, and also includes a telescopic rod assembly 2 74 for driving the guide roller 71 to move in an arc shape, the telescopic rod assembly 2 74 includes an electric push rod 2 741, the protruding end of the electric push rod 2 741 is connected to an articulated block 2 742, the other end of the electric push rod 2 741 is connected to an articulated seat 2 743 through an articulated shaft, the articulated seat 2 743 is connected to the U-shaped frame 4, the bottom of the support rod 72 is connected to an articulated seat 3 744, and the articulated seat 3 744 is connected to the articulated block The two 742 are connected by an articulated shaft; one end of the fabric is transmitted through the guide roller 71 to reduce the friction and resistance of the fabric during transmission, and at the same time, the guide roller 71 and the support rod 72 are driven to move in an arc through the telescopic rod assembly 74. Through the telescopic action of the electric push rod 741, an active pulling method is formed, and the transmission speed of the fabric is accelerated, thereby improving the feeding efficiency. At the same time, the rotation of the guide roller 71 also reduces the stagnation and accumulation of the fabric during transmission, further improving the overall efficiency. The position and angle of the guide roller 71 can also be accurately controlled, and the angle of the fabric transmission path can be adjusted to prevent the fabric from being worn due to excessive contact with the feeding mechanism 60, and to ensure the feeding stability of the fabric.

[0041] The implementation principle of this embodiment is as follows: when in use, the staff rolls the fabric roll with the protective film wrapped on the surface to the feeding inclined plate 32. Since the surface of the fabric roll is wrapped with the protective film, the staff can prevent dust from contaminating the surface of the fabric during the rolling process. After the fabric roll rolls onto the feeding inclined plate 32, the electric push rod 151 drives the flip plate 31 to swing to a horizontal state. At this time, the fabric roll gradually rolls onto the flip plate 31 and rolls with the universal ball 342. At this time, the staff will adjust the position of the fabric roll left and right to prepare for the docking of the fabric roll and the roller 2 to prevent the two ends of the fabric roll from exceeding the support range of the arc bracket 1. Then the staff will dismantle the fabric roll. After removing the protective film on the fabric roll, the electric push rod 51 continues to drive the flip plate 31 to swing upward, causing the fabric roll to roll into the arc-shaped bracket 1, and then find the end of the fabric, bypass the guide roller 71 and pass through the gap between the active roller 61 and the driven roller 62, and configure with the external cutting equipment. When loading, the servo motor 63 drives the active roller 61 to rotate and cooperates with the driven roller 62 to load the material. At the same time, the telescopic rod assembly 2 74 can also drive the guide roller 71 and the support rod 72 to move in an arc. Through the telescopic action of the electric push rod 2 741, an active pulling method is formed, and the transmission speed of the fabric is accelerated, thereby improving the loading efficiency.

[0042] The above are only embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. A curtain fabric cutting and feeding mechanism, comprising: An arc-shaped bracket (1) and a roller (2) rotatably connected to the top of the inner side thereof, characterized in that one side of the arc-shaped bracket (1) is rotatably connected to a feeding flap (30), and the other side is connected to a U-shaped bracket (4), and both sides of the arc-shaped bracket (1) are respectively connected to a telescopic rod assembly (50) for driving the feeding flap (30) to swing, a feeding mechanism (60) is provided at the top of the U-shaped bracket (4), and a fabric guide assembly (70) is installed on the side of the U-shaped bracket (4) away from the arc-shaped bracket (1); The loading flap member (30) comprises a flip plate (31), a side of the flip plate (31) away from the arc-shaped bracket (1) is connected to a loading inclined plate (32), a top of the flip plate (31) is provided with a placement groove (33), and a plurality of rolling adjustment members (34) are connected in the placement groove (33).

2. The curtain fabric cutting and feeding mechanism according to claim 1, characterized in that, The rolling adjustment member (34) comprises a transverse plate (341), and a plurality of universal balls (342) are installed at intervals on the top of the transverse plate (341).

3. The feeding mechanism for cutting a curtain fabric according to claim 1, characterized in that The fabric guide assembly (70) comprises a guide roller (71) and symmetrically arranged support rods (72), wherein the guide roller (71) is arranged away from the U-shaped frame (4) and is rotatably connected to the support rods (72), one end of the support rod (72) is connected to a U-shaped mounting seat (73) via a hinge shaft, and the U-shaped mounting seat (73) is connected to the U-shaped frame (4), and further comprises a telescopic rod assembly 2 (74) for driving the guide roller (71) to move in an arc shape.

4. A curtain fabric cutting and feeding mechanism according to claim 1, characterized in that, The feeding mechanism (60) comprises an active roller (61) connected between the top of the U-shaped frame (4), a driven roller (62) is provided above the active roller (61), a clearance gap is formed between the active roller (61) and the driven roller (62), a servo motor (63) is connected to one side of the U-shaped frame (4), and an output end of the servo motor (63) is connected to the active roller (61).

5. A curtain fabric cutting and feeding mechanism according to claim 1, characterized in that, The telescopic rod assembly (50) comprises an electric push rod (51), the protruding end of which is connected to a hinge block (52), the other end of which is connected to an arc-shaped bracket (1) via a hinge shaft, the bottom of the flip plate (31) is connected to a hinge seat (53), and the hinge seat (53) is connected to the hinge block (52) via a hinge shaft.

6. The feeding mechanism for cutting a curtain fabric according to claim 3, characterized in that, The telescopic rod assembly 2 (74) includes an electric push rod 2 (741), the protruding end of the electric push rod 2 (741) is connected to an articulated block 2 (742), the other end of the electric push rod 2 (741) is connected to an articulated seat 2 (743) via an articulated shaft, the articulated seat 2 (743) is connected to the U-shaped frame (4), the bottom of the support rod (72) is connected to an articulated seat 3 (744), and the articulated seat 3 (744) is connected to the articulated block 2 (742) via an articulated shaft.

7. A curtain fabric cutting and feeding mechanism according to claim 1, characterized in that, The top of the arc-shaped bracket (1) is symmetrically connected with an arc-shaped baffle (8).

Citation Information

Patent Citations

  • A cutting and feeding mechanism for automobile interior fabrics

    CN220975940U

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