Novel cover taking and closing device
By introducing a cap picking mechanism and a cap plating platform into the cap closing device, ensuring that the bottle cap remains in a horizontal state when grasping the cap opening and closing mechanism, the problem of closing failure caused by the cap tilting in the prior art is solved, and the accuracy of closing the cap is improved.
Patent Information
- Application Number
- CN202422422680.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing cap closing device cannot maintain the cap level when grabbing the bottle cap, resulting in the cap closing failure, affecting the accuracy of the sample preparation automation operation.
A new type of cover-taking and closing device is designed, including a cover-taking mechanism, a cover-release platform, a cover opening and closing mechanism and a cover detection mechanism. The cover is removed through a vacuum suction cup and placed on a horizontal cover-release platform to ensure the horizontal state of the cover. The cover is then grabbed and closed by the cover, and the sensor is used to detect whether the cover is flat.
It improves the accuracy of the closure, reduces the probability of the closure failure, ensures that the cover remains level during the closure, and avoids mis-buckles.
Smart Images

Figure CN223087563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel cap taking and capping device, belonging to the field of ore sampling and sample preparation. Background Art
[0002] After the existing ore sampling and sample preparation is completed, the sample needs to be packaged, generally using a packaging bottle or barrel for packaging. The last step of packaging is capping. The current capping equipment, for example, the patent previously applied by the applicant, 201820099451.9, discloses a sample bottle automatic encapsulation device, which includes: an upper cap mechanism for conveying the bottle caps; an X-Y moving module arranged above the upper cap mechanism, and a capping mechanism is arranged on the X-Y moving module, which clamps and transports a bottle cap of the upper cap mechanism to a preset position above the sample bottle and screws the bottle cap onto the sample bottle. The opening and capping mechanism grabs the cap from the upper cap mechanism, then moves above the sample bottle for capping. It is found in the use process that since the caps on the cap placing mechanism are stacked in a stack, it is very difficult for the capping mechanism to keep the bottle caps horizontal when grabbing. Once the grabbed bottle cap cannot be kept horizontal, then capping is likely to produce misalignment or capping failure. Therefore, it will affect the automatic operation of sample preparation.
[0003] Based on the above disadvantages of the existing capping device, namely capping failure, a novel cap taking and capping device that can reduce the capping failure rate, ensure that the caps obtained by the capping mechanism can all be kept in a horizontal state, and thus can improve the qualified rate of capping has become the goal pursued by those skilled in the art. Summary of the Invention
[0004] The purpose of the utility model is to solve the problem that the existing capping device cannot keep the grabbed bottle caps in a horizontal state, resulting in capping failure.
[0005] To achieve the above invention purpose, the technical solution of the utility model is: a novel cap taking and capping device, characterized in that: it includes: a frame, a horizontal moving module is arranged above the frame, a first mounting seat is arranged on the horizontal moving module, and a cap taking mechanism, a capping and uncapping mechanism, and a cap detection mechanism are successively arranged on the first mounting seat along the movement direction of the horizontal moving module. A sample bottle fixing mechanism for placing and clamping the sample bottle, a cap placing platform for placing the bottle caps, and an upper cap mechanism for providing the caps are successively arranged on the frame below the cap taking mechanism, the capping and uncapping mechanism, and the cap detection mechanism.
[0006] In the novel cap taking and capping device of the utility model, as a preferred solution, wherein: the cap placing platform includes: a horizontally arranged bottle placing plate, and a support for supporting the bottle placing plate.
[0007] The novel cap taking and closing device described in the present utility model, as a preferred solution, wherein: the cap taking mechanism includes: a lifting cylinder provided on a first mounting seat, a suction cup mounting plate provided at the lower end of the lifting cylinder, and a vacuum suction cup provided below the suction cup mounting plate.
[0008] The novel cap taking and closing device described in the present utility model, as a preferred solution, wherein: the cap opening and closing mechanism includes: a lifting module provided on the first mounting seat, the telescopic end of the lifting module is connected to a second mounting seat, a rotary motor is provided on the horizontal plate of the second mounting seat, a driving gear is provided at the end of the rotary motor, a rotating shaft is vertically provided rotatably on the horizontal plate of the second mounting seat, a driven gear meshing with the driving gear is provided on the rotating shaft, several opening and closing cylinders are provided at the lower end of the rotating shaft, and a clamping jaw is provided at the free end of the opening and closing cylinder.
[0009] The novel cap taking and closing device described in the present utility model, as a preferred solution, wherein: the cap detecting mechanism includes: a cylinder fixed to the first mounting seat through a connecting seat; a sensor mounting bracket is provided at the lower telescopic end of the cylinder, and three sensors are mounted on the sensor mounting bracket, and the sensors are used to detect whether there is a cap on the sample bottle and whether the upper surface of the cap is on the same plane.
[0010] The novel cap taking and closing device described in the present utility model, as a preferred solution, wherein: a collection box for collecting waste caps is further provided on the frame.
[0011] By providing a cap taking mechanism in the present utility model, the cap on the cap putting mechanism can be taken off, and then by providing a cap placing platform, the taken-off cap is first placed on the cap placing platform, so that the cap can be kept in a horizontal state without inclination. The cap opening and closing mechanism can grab the cap from the cap placing platform, so that the cap is kept in a horizontal state when being grabbed. In this way, when the cap opening and closing mechanism closes the cap, the accuracy of cap closing can be ensured, and the phenomenon of wrong buckling or inability to close the cap due to the unevenness of the cap can be avoided, thereby improving the accuracy rate of cap closing. Description of the Drawings
[0012] Figure 1 is a perspective view of a novel cap taking and closing device described in the present utility model;
[0013] Figure 2 is a perspective view of the cap taking mechanism of a novel cap taking and closing device described in the present utility model;
[0014] Figure 3 is a perspective view of the cap placing platform of a novel cap taking and closing device described in the present utility model;
[0015] Figure 4It is a three-dimensional view of the opening and closing cover mechanism of a new type of cap-taking and capping device described in the present utility model;
[0016] Figure 5 It is a three-dimensional view of the cap detection mechanism of a new type of cap-taking and capping device described in the present utility model;
[0017] Figure 6 、 7 Figures 8, 9, 10, 11 are schematic diagrams of the cap-taking, cap-releasing, cap-taking again by the opening and closing cover mechanism, capping, and cap detection by the cap detection mechanism of a new type of cap-taking and capping device described in the present utility model.
[0018] Explanation of reference numerals: Cap-taking mechanism 1, lifting cylinder 11, sucker mounting plate 12, vacuum sucker 13, seat 14, vertical upright plate 141, end plate 142; Cap-releasing platform 2, bottle-releasing plate 21, support 22, fixing plate 221, rib plate 222; Opening and closing cover mechanism 3, lifting module 31, rotating motor 32, driving gear 331, driven gear 332, opening and closing cylinder 34, clamping jaw 35, second mounting seat 36, horizontal plate 361, vertical plate 362, side plate 363, rotating shaft 37; Cap detection mechanism 4, cylinder 41, sensor mounting bracket 42, mounting vertical surface 421, sensor 43, connecting seat 44, upright plate 441, flat plate 442; Horizontal movement module 5, frame 6, upper cover mechanism 7, first mounting seat 8, sample bottle fixing mechanism 9, opening and closing cylinder two 91, clamping jaw two 92. Detailed implementation manners
[0019] The following combines the drawings to give a detailed example of the preferred embodiments of the present utility model, but the protection scope of the present utility model cannot be limited by these preferred embodiments.
[0020] See Figures 1-5, The figure shows a novel cap-taking and capping device of the present utility model, which includes: a frame 6, a horizontal movement module 5 is provided above the frame 6, a first mounting seat 8 is provided on the horizontal movement module 5, and a cap-taking mechanism 1, a cap-opening and capping mechanism 3, and a cap-detecting mechanism 4 are successively provided on the first mounting seat 8. The cap-taking mechanism 1, the cap-opening and capping mechanism 3, and the cap-detecting mechanism 4 can move horizontally left and right under the drive of the horizontal movement module 5. On the frame, in front of and below the horizontal movement module 5, that is, below the cap-taking mechanism 1, the cap-opening and capping mechanism 3, and the cap-detecting mechanism 4, a sample bottle fixing mechanism 9 for placing and clamping the sample bottle, a cap placing platform 2, and a cap covering mechanism 7 are successively provided. The "below" here does not mean directly below, but means that the center lines of the cap-taking mechanism 1, the cap-opening and capping mechanism 3, the cap-detecting mechanism 4, the sample bottle fixing mechanism 9, the cap placing platform 2, and the cap covering mechanism 7 are located in the same vertical plane parallel to the horizontal movement module 5. In this way, the cap-taking mechanism 1, the cap-opening and capping mechanism 3, and the cap-detecting mechanism 4 can move and operate between the sample bottle fixing mechanism 9, the cap placing platform 2, and the cap covering mechanism 7 under the drive of the horizontal movement module 5.
[0021] See Figure 3 , Specifically in this embodiment, the cap placing platform 2 includes: a horizontally arranged bottle placing plate 21, a support 22 for supporting the bottle placing plate 21. In this embodiment, the support is a vertically arranged fixing plate 221 and a rib plate 222 vertically arranged between the bottle placing plate 21 and the fixing plate 221; Obviously, the support 22 can be a pillar provided at the central position below the bottle placing plate 21, or three pillars below the bottle placing plate 21.
[0022] See Figure 2 , The cap-taking mechanism 1 includes: a lifting cylinder 11 is provided on the first mounting seat 8 through a seat 14. The seat 14 includes two vertically standing plates 141 and an end plate 142 provided on the end face of the vertically standing plate 141. A suction cup mounting plate 12 is provided at the lower end of the lifting cylinder 11, and a vacuum suction cup 13 is provided below the suction cup mounting plate 12. The cap can be taken from the cap covering mechanism 7 through the vacuum suction cup 13.
[0023] See Figure 4, the lid opening and closing mechanism 3 includes: a lifting module 31 provided on the first mounting base 8, the telescopic end of the lifting module 31 is connected to a second mounting base 36. The second mounting base 36 includes a horizontal plate 361 and a vertical plate 362 connected to the lifting module 31. The horizontal plate 361 is provided at the lower end of the vertical plate 362. Two side plates 363 are connected between the horizontal plate 361 and the vertical plate 362. A rotary motor 32 is provided on the horizontal plate 361. The end of the output shaft of the rotary motor 32 is provided with a driving gear 331. A rotary shaft 37 is rotatably provided vertically on the horizontal plate 361 of the second mounting base 36. The rotary shaft 37 and the rotary motor 32 are arranged side by side. A driven gear 332 meshing with the driving gear 331 is provided on the rotary shaft 37. Four lid opening and closing cylinders 34 are provided at the lower end of the rotary shaft 37. The free end of the lid opening and closing cylinder 34 has a jaw 35. The rotary motor 32 drives the rotary shaft 37 and the jaws 35 provided on the rotary shaft 37 to rotate together through the driving gear 331 and the driven gear 332. When closing the lid, the lifting module 31 drives the second mounting base 36 and the components on the second mounting base 36 to move downward above the bottle cap. The lid opening and closing cylinder 34 drives the jaws 35 to open. The lid opening and closing cylinder 34 is also called a lid opening and closing finger. It continues to descend to the lid placing platform 2. The lid opening and closing cylinder 34 drives the jaws 35 to close to grab the bottle cap. Then, the lifting module 31 rises. The horizontal moving module 5 drives the lid opening and closing mechanism 3 to move above the sample bottle fixing mechanism 9, descends to close the lid, and the rotary motor 32 rotates to drive the rotary shaft 37 and the jaws 35 to rotate to close the lid.
[0024] Further, referring to Figure 5 , the lid detecting mechanism 4 includes: a cylinder 41 fixed to the first mounting base 8 through a connecting seat 44. The connecting seat 44 includes a vertical plate 441 vertically connected to the first mounting base 8 and a flat plate 442 vertically provided at the front end of the vertical plate 441. The cylinder 41 is provided on the flat plate 442. An inductor mounting bracket 42 is provided at the lower telescopic end of the cylinder 41. The inductor mounting bracket 42 has three uniformly distributed mounting vertical surfaces 421 for mounting. Three inductors 43 are mounted on the mounting vertical surfaces 421 of the inductor mounting bracket 42. After the lid closing is completed, the horizontal moving module 5 drives the lid detecting mechanism 4 above the sample bottle fixing mechanism 9. The cylinder 41 descends. The inductor 43 is used to detect whether there is a bottle cap on the sample bottle and whether the bottle cap is installed flatly.
[0025] A collection box for collecting waste lids is also provided on the frame. The sample bottle fixing mechanism 9 includes a second lid opening and closing cylinder 91 and jaws two 92 located at the upper end of the second lid opening and closing cylinder 91, for holding the sample bottle. The second lid opening and closing cylinder 91 is an off-the-shelf lid opening and closing finger.
[0026] Referring to Figure 1, the upper cover mechanism 7 is used to store and provide bottle caps. It includes 4 cap holding barrels arranged on a disc, which adopts the structure disclosed in the prior patent 201820099451.9 and will not be elaborated here. One of the cap holding barrels rotates to the side adjacent to the cap placing platform 2, and the horizontal movement module 5 drives the cap picking mechanism 1 to move above the cap holding barrel, as Figure 6 shown. The cap picking mechanism 1 picks up a bottle cap, then moves above the cap placing platform 2, as Figure 7 shown, and releases the bottle cap onto the cap placing platform 2. Then, the cap opening and closing mechanism 3 moves above the cap placing platform 2, as Figure 8 shown, grabs the bottle cap, as Figure 9 shown. Then, the cap opening and closing mechanism 3 moves above the sample bottle fixing mechanism 9, as Figure 10 shown, and performs cap closing. After the cap closing is completed, the horizontal movement module 5 drives the cap detecting mechanism 4 to move above the sample bottle fixing mechanism 9, as Figure 11 shown, to detect whether there is a bottle cap on the sample bottle and whether the bottle cap is screwed on flatly.
[0027] For the novel cap picking and closing device of the present utility model, since the cap picking mechanism and the cap placing platform 2 are added, the cap opening and closing mechanism 3 grabs the bottle cap on the cap placing platform 2. The position of the bottle cap is flat, and the cap opening and closing mechanism 3 will keep the bottle cap in a horizontal state when grabbing the bottle cap, so it will not tilt, and there will be no misalignment or cap closing failure during the cap closing process, thus greatly improving the accuracy of cap closing.
[0028] The above description is illustrative rather than restrictive for the present utility model. The present utility model aims to provide a novel cap picking and closing device, which picks the cap twice. One time is to pick the cap from the upper cover mechanism in the vacuum chuck and place it on the cap placing platform 2, and then pick the cap from the cap placing platform 2 through the cap opening and closing mechanism 3, and then perform cap closing. It can reduce the error rate of cap closing. Those of ordinary skill in the art understand that without departing from the spirit and scope defined by the claims, many modifications, changes or equivalents can be made, such as the structures of the upper cover mechanism and the cap placing platform 2, etc., but they will all fall within the protection scope of the present utility model.
Claims
1. A novel lid-taking and lid-closing device, characterized in that: It includes: A frame (6), above which a horizontal movement module (5) is provided. A first mounting seat (8) is provided on the horizontal movement module (5). Along the movement direction of the horizontal movement module (5), a cap taking mechanism (1), a cap opening and closing mechanism (3), and a cap detecting mechanism (4) are successively arranged on the first mounting seat (8). Below the cap taking mechanism (1), the cap opening and closing mechanism (3), and the cap detecting mechanism (4) on the frame, a sample bottle fixing mechanism (9) for placing and clamping a sample bottle, a cap placing platform (2) for placing caps, and a cap supplying mechanism (7) for supplying caps are successively arranged.
2. The novel cap removing and covering device according to claim 1, wherein: The cap placing platform (2) includes: a horizontally arranged bottle placing plate (21), and a support (22) for supporting the bottle placing plate (21).
3. A novel lid-taking and lid-closing device according to claim 1, characterized in that: The cap taking mechanism (1) includes: a lifting cylinder (11) arranged on the first mounting seat (8). A suction cup mounting plate (12) is arranged at the lower end of the lifting cylinder (11). A vacuum suction cup (13) is arranged below the suction cup mounting plate (12).
4. A novel lid taking and covering device according to claim 1, characterized in that: The cap opening and closing mechanism (3) includes: a lifting module (31) arranged on the first mounting seat (8). The telescopic end of the lifting module (31) is connected with a second mounting seat (36). A rotary motor (32) is arranged on the horizontal plate of the second mounting seat (36). A driving gear (331) is arranged at the end of the rotary motor (32). A rotary shaft (37) is vertically arranged rotatably on the horizontal plate of the second mounting seat (36). A driven gear (332) meshing with the driving gear (331) is arranged on the rotary shaft (37). Several opening and closing cylinders (34) are arranged at the lower end of the rotary shaft (37). The free end of the opening and closing cylinder (34) has a clamping jaw (35).
5. A novel cap removing and covering device according to claim 1, characterized in that: The cap detecting mechanism (4) includes: a cylinder (41) fixed on the first mounting seat (8) through a connecting seat. An inductor mounting frame (42) is arranged at the lower telescopic end of the cylinder (41). Three inductors (43) for detecting whether there is a cap on the sample bottle and whether the upper surfaces of the caps are on the same plane are arranged on the inductor mounting frame (42).
6. The novel lid-taking and lid-closing device according to claim 1, wherein: A collection box (10) for collecting waste caps is further arranged on the frame (6).
Citation Information
Patent Citations
Automatic packaging hardware of appearance bottle
CN207827213U