Quantitative filling device based on chili sauce production
Through the cylinder-driven connection system and adjustable clamping mechanism, the problem that existing devices cannot adapt to different bottle types is solved, the stability and accuracy of hot sauce filling is achieved, and the production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422126925.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Existing quantitative filling devices cannot effectively adapt to bottles of different sizes, resulting in inaccurate filling, bottle dumping and low production efficiency.
The cylinder-driven connection system and an adjustable clamping mechanism are adopted, combining elastic clamping and precise flow control to achieve stable clamping and flow adjustment of different bottle types.
Ensures the stability and accuracy of the filling process, adapts to different packaging specifications, and improves production efficiency and product consistency.
Smart Images
Figure CN223087576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chili sauce filling, in particular to a quantitative filling device for chili sauce production. Background Technique
[0002] Chili sauce is a common condiment. It mainly consists of chili peppers and usually also contains other ingredients such as garlic, ginger, fermented soybeans, etc., as well as various seasonings and spices. The production process of chili sauce involves mixing chili peppers and other ingredients, grinding or chopping them, and then fermenting, pickling or cooking them to finally form a sauce with a rich aroma and spicy taste. Chili sauces have different flavors in different regions and cultural backgrounds. From the spicy salsa in Mexico to the spicy and numbing fermented soybeans paste in China, chili sauce is widely used and loved globally. Chili sauce can not only be directly used as a dipping sauce for food, but also as a flavor base during cooking, adding a unique spicy flavor to various dishes.
[0003] However, the existing quantitative filling devices only consider specific-sized packaging bottles during design, so they cannot effectively adapt to and clamp bottles of different sizes. The stability of the bottles during the filling process cannot be guaranteed, which may lead to inaccurate filling or even the tipping of the bottles, resulting in material waste and reduced production efficiency. In addition, frequently adjusting or replacing the device to adapt to different bottles not only increases the operation complexity but also raises the skill requirements for operators, further affecting the continuity of production and cost control. Therefore, in view of the above deficiencies, a quantitative filling device for chili sauce production is proposed to solve the above problems. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a quantitative filling device for chili sauce production, aiming to improve the problem that some quantitative filling devices for chili sauce production in the prior art cannot stably clamp packaging bottles of different sizes.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A quantitative filling device for hot sauce production, including an outer frame. Inside the outer frame, there is a drive assembly for providing power. On both the left and right sides of the drive assembly, inclined sliding grooves are provided. Inside both of the inclined sliding grooves, fixed shafts are slidably connected. On the outside of the two fixed shafts, a connecting frame is rotatably connected. At the bottom of both of the connecting frames, a rotating shaft is rotatably connected. On the front side of both of the connecting frames, a connecting shaft is fixedly connected. On the outside of the two connecting shafts, a rotating frame is rotatably connected. On the adjacent sides of the two rotating frames, a connecting plate is fixedly connected. On the adjacent sides of the two connecting plates, two dampers are fixedly connected. Inside the two connecting plates, two sliding rods are slidably connected. Springs are sleeved on the outside of multiple sliding rods. One support plate one is fixedly connected to the outside of every four sliding rods. On the adjacent sides of the two support plates one, a clamping ring is fixedly connected. At the bottom inside the outer frame, a conveyor belt is provided;
[0007] As a further description of the above technical solution:
[0008] The drive assembly includes a cylinder one. The rear side of the cylinder one is installed inside the outer frame. The output end of the cylinder one is fixedly connected with a connecting block one. On both the left and right sides of the connecting block one, a connecting rod is fixedly connected. On the far sides of the two connecting rods, a connecting block two is fixedly connected;
[0009] As a further description of the above technical solution:
[0010] The top of the outer frame is fixedly connected with a storage tank. Inside the storage tank, a suction pump is installed. The output end of the suction pump is fixedly connected with a delivery pipe. The bottom of the delivery pipe is fixedly connected with a connecting hose. On the top side inside the outer frame, a fixed sleeve is fixedly connected. Inside the fixed sleeve, multiple arc-shaped sliding grooves are provided. The top of the outer frame is fixedly connected with a cylinder two. The driving end of the cylinder two is fixedly connected with a support plate two. The rear side of the support plate two is fixedly connected with a limiting frame. The outside of the fixed sleeve is fixedly connected with a fixed ring. The bottom of the fixed ring is fixedly connected with a trapezoidal ring. The bottom of the trapezoidal ring is fixedly connected with a sliding ring. Inside the sliding ring, multiple extrusion balls are fixedly connected;
[0011] As a further description of the above technical solution:
[0012] The top of the storage tank is fixedly connected with a feed pipe. Inside the rear side of the outer frame, a limiting groove is provided;
[0013] As a further description of the above technical solution:
[0014] The bottom of the rotating shaft is fixedly connected to the top of the conveyor belt. The outside of the fixed shaft is slidably connected inside the connecting block two;
[0015] As a further description of the above technical solution:
[0016] The inside of the connecting frame is slidably connected to the outside of the second connecting block, and the outside of the rotating frame is rotatably connected to the inside of the connecting frame;
[0017] As a further description of the above technical solution:
[0018] One end of the spring is fixedly connected to the outside of the connecting plate, and the other end of the spring is fixedly connected to the outside of the first support plate;
[0019] As a further description of the above technical solution:
[0020] The outside of the extrusion ball is slidably connected to the inside of the arc-shaped chute, and the inside of the sliding ring is slidably connected to the outside of the fixed sleeve.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, through the power transmission of the first cylinder and the connecting rod, and the trajectory adjustment of the inclined chute and the fixed shaft, the device can dynamically adjust the clamping angle and position. The combination of the rotating frame, the connecting plate, the damper, the sliding rod and the spring provides elastic clamping suitable for different bottle types, ensuring that no matter the size of the packaging bottle, it can be firmly and gently fixed, thus ensuring the stability and reliability of the filling process.
[0023] 2. In the utility model, by using the second cylinder and the second support plate and the limit frame connected thereto, the position of the extrusion ball in the arc-shaped chute is adjusted through the trapezoidal ring and the sliding ring, so as to realize the precise control of the extrusion degree of the connecting hose. This design makes the flow regulation both precise and flexible, and the filling amount of the hot sauce can be adjusted according to actual needs, improving the production efficiency and product consistency, and meeting the requirements of different packaging specifications at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a three-dimensional view of a quantitative filling device for hot sauce production proposed by the utility model;
[0025] Figure 2 is a schematic diagram of the outer frame structure of a quantitative filling device for hot sauce production proposed by the utility model;
[0026] Figure 3 is a schematic diagram of the structure of the first connecting block of a quantitative filling device for hot sauce production proposed by the utility model;
[0027] Figure 4 is Figure 3 the enlarged view at A in
[0028] Figure 5 Schematic diagram of a conveying pipe structure of a quantitative filling device for chili sauce production proposed by the present utility model;
[0029] Figure 6 Schematic diagram of a connecting hose structure of a quantitative filling device for chili sauce production proposed by the present utility model.
[0030] Legend description:
[0031] 1. Outer frame; 2. Cylinder 1; 3. Connecting block 1; 4. Connecting rod; 5. Connecting block 2; 6. Inclined sliding groove; 7. Fixed shaft; 8. Connecting frame; 9. Rotating shaft; 10. Connecting shaft; 11. Rotating frame; 12. Connecting plate; 13. Damper; 14. Sliding rod; 15. Spring; 16. Support plate 1; 17. Clamping ring; 18. Conveyor belt; 19. Storage tank; 20. Suction pump; 21. Conveying pipe; 22. Connecting hose; 23. Fixed sleeve; 24. Arc-shaped sliding groove; 25. Cylinder 2; 26. Support plate 2; 27. Limiting frame; 28. Fixed ring; 29. Trapezoidal ring; 30. Sliding ring; 31. Extrusion ball; 32. Feed pipe; 33. Limiting groove. Specific implementation manners
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] Refer to Figures 1 to 3, an embodiment provided by the present utility model: a quantitative filling device for chili sauce production, including an outer frame 1. The outer frame 1 serves as the basic framework of the entire quantitative filling device and is composed of strong metal materials to ensure sufficient stability and durability. Inside the outer frame 1, there is a drive assembly for providing power. The drive assembly includes a first cylinder 2, the rear side of the first cylinder 2 is installed inside the outer frame 1, and the output end of the first cylinder 2 is fixedly connected to a first connecting block 3. The first cylinder 2 is the main power source responsible for transmitting power to the first connecting block 3. On both the left and right sides of the first connecting block 3, there are fixedly connected connecting rods 4. On the far sides of the two connecting rods 4, there are fixedly connected second connecting blocks 5. The first connecting block 3 transmits power to the second connecting block 5 through the connecting rods 4. On both the left and right sides of the drive assembly, there are inclined sliding grooves 6. Inside the two inclined sliding grooves 6, there are slidably connected fixed shafts 7. The second connecting block 5 uses the fixed shafts 7 inside the inclined sliding grooves 6 to convert the direction of power. The outside of the fixed shaft 7 is slidably connected inside the second connecting block 5. The outside of the two fixed shafts 7 is rotatably connected to a connecting frame 8. The inclined sliding grooves 6 guide the moving direction of the fixed shafts 7, enabling them to slide along a specific trajectory, thereby adjusting the angle of the connecting frame 8;
[0034] Refer to Figures 2 to 4 , the inside of the connecting frame 8 is slidably connected to the outside of the second connecting block 5. At the bottom of the two connecting frames 8, there are rotatably connected rotating shafts 9. The rotating shafts 9 allow the connecting frames 8 to rotate freely above the conveyor belt 18. On the front sides of the two connecting frames 8, there are fixedly connected connecting shafts 10. On the outside of the two connecting shafts 10, there are rotatably connected rotating frames 11. The connecting shafts 10 cooperate with the rotating frames 11 to enable the rotating frames 11 to rotate smoothly. The outside of the rotating frames 11 is rotatably connected to the inside of the connecting frames 8. On the adjacent sides of the two rotating frames 11, there are fixedly connected connecting plates 12. On the adjacent sides of the two connecting plates 12, there are fixedly connected two dampers 13. The dampers 13 are used to provide buffering to reduce movement impact. Inside the two connecting plates 12, there are slidably connected two sliding rods 14. Outside the multiple sliding rods 14, there are sleeved springs 15. One end of the spring 15 is fixedly connected to the outside of the connecting plate 12, and the other end of the spring 15 is fixedly connected to the outside of the first support plate 16. Every four sliding rods 14 are fixedly connected to a first support plate 16. The spring 15 is sleeved on the sliding rod 14, and the first support plate 16 serves as the fixed point of the spring 15. The two cooperate to provide a clamping force to ensure that the bottle is firmly but gently fixed. On the adjacent sides of the two first support plates 16, there are fixedly connected clamping rings 17. The connecting plates 12 are used to support the clamping rings 17 and achieve stable clamping of the packaging bottle through the dampers 13 and the sliding rods 14. At the bottom inside the outer frame 1, there is a conveyor belt 18. The bottom of the rotating shaft 9 is fixedly connected to the top of the conveyor belt 18. The conveyor belt 18 is responsible for smoothly transporting the packaging bottle during the filling process.
[0035] Refer to Figures 3 to 5, a storage box 19 is fixedly connected to the top of the outer frame 1. The storage box 19 is used to store the chili sauce to be filled. A suction pump 20 is installed inside the storage box 19. The suction pump 20 is responsible for pumping the chili sauce from the storage box 19. The output end of the suction pump 20 is fixedly connected to a delivery pipe 21. The bottom of the delivery pipe 21 is fixedly connected to a connecting hose 22 and is conveyed to the connecting hose 22 through the delivery pipe 21. A fixed sleeve 23 is fixedly connected to the inner top side of the outer frame 1. A plurality of arc-shaped chutes 24 are opened inside the fixed sleeve 23. The arc-shaped chutes 24 are used to adjust the position of the extrusion balls 31, thereby realizing flow regulation. A cylinder two 25 is fixedly connected to the top of the outer frame 1. The driving end of the cylinder two 25 is fixedly connected to a support plate two 26. The cylinder two 25 pushes to adjust the position of the extrusion balls 31 in the arc-shaped chutes 24. A limiting frame 27 is fixedly connected to the rear side of the support plate two 26;
[0036] Refer to Figures 4 to 6 , a fixing ring 28 is fixedly connected to the outside of the fixed sleeve 23. A trapezoidal ring 29 is fixedly connected to the bottom of the fixing ring 28. A sliding ring 30 is fixedly connected to the bottom of the trapezoidal ring 29. The inside of the sliding ring 30 is slidably connected to the outside of the fixed sleeve 23. A plurality of extrusion balls 31 are fixedly connected to the inside of the sliding ring 30. The extrusion balls 31 are located around the connecting hose 22. According to their positions in the arc-shaped chutes 24, the extrusion degree on the connecting hose 22 is changed, thereby regulating the flow rate of the chili sauce. The outside of the extrusion balls 31 is slidably connected to the inside of the arc-shaped chutes 24. A feed pipe 32 is fixedly connected to the top of the storage box 19. A limiting groove 33 is opened at the inner rear side of the outer frame 1. The limiting groove 33 provides guidance for the limiting frame 27 to ensure its correct movement and indirectly affects the accuracy of flow regulation.
[0037] Working principle: When quantitative filling of chili sauce is required, first, the chili sauce packaging bottle can be transported through the conveyor belt 18. At this time, as the packaging bottle is transported, the first cylinder 2 can be started. The first cylinder 2 drives the first connecting block 3, the connecting rod 4 and the second connecting block 5 to displace. As a result, the fixed shaft 7 can slide inside the inclined chute 6. At this time, with the help of the inclined design of the inclined chute 6, the connecting frame 8 will rotate. At this time, the connecting frame 8 will rotate on the top of the rotating shaft 9. As the connecting frame 8 rotates, the rotating frame 11 outside the connecting shaft 10 will rotate, and then the two connecting plates 12 will approach each other. At this time, the two clamping rings 17 will approach each other to stably clamp the packaging bottle. At this time, the sliding rod 14 will slide, and then the spring 15 will be compressed and rebound, making the clamping more stable and enhancing the adaptability. Subsequently, the chili sauce in the storage tank 19 can be pumped into the inside of the delivery pipe 21 through the suction pump 20 and finally into the inside of the connecting hose 22, and then accurately filled into the packaging bottle. When the output of the chili sauce needs to be adjusted, the second cylinder 25 can be started. The second cylinder 25 drives the second support plate 26 to displace. At this time, the limiting frame 27 will slide inside the limiting groove 33. At this time, the trapezoidal ring 29 and the sliding ring 30 will displace. At this time, the extrusion ball 31 will slide inside the arc chute 24. At this time, with the design of the arc chute 24 being smaller at both ends and larger in the middle, the extrusion ball 31 can be used to squeeze the connecting hose 22, so as to achieve the function of adjusting the flow rate.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A quantitative filling device for chili sauce production, comprising an outer frame (1), characterized in that: Inside the outer frame (1), there is a driving component for providing power. On both the left and right sides of the driving component, inclined sliding grooves (6) are provided. Inside both of the inclined sliding grooves (6), a fixed shaft (7) is slidably connected. A connecting frame (8) is rotatably connected to the outside of the two fixed shafts (7). A rotating shaft (9) is rotatably connected to the bottom of both of the connecting frames (8). A connecting shaft (10) is fixedly connected to the front side of both of the connecting frames (8). A rotating frame (11) is rotatably connected to the outside of the two connecting shafts (10). A connecting plate (12) is fixedly connected to the adjacent side of both of the rotating frames (11). Two dampers (13) are fixedly connected to the adjacent side of both of the connecting plates (12). Two sliding rods (14) are slidably connected to the inside of both of the connecting plates (12). Springs (15) are sleeved on the outside of the multiple sliding rods (14). A support plate one (16) is fixedly connected to the outside of every four sliding rods (14). A clamping ring (17) is fixedly connected to the adjacent side of the two support plates one (16). A conveyor belt (18) is provided at the bottom inside the outer frame (1).
2. The quantitative filling device for chili sauce production according to claim 1, wherein: The driving component includes a cylinder one (2). The rear side of the cylinder one (2) is installed inside the outer frame (1). The output end of the cylinder one (2) is fixedly connected with a connecting block one (3). Connecting rods (4) are fixedly connected to both the left and right sides of the connecting block one (3). Connecting blocks two (5) are fixedly connected to the remote sides of the two connecting rods (4).
3. The quantitative filling device for chili sauce production according to claim 1, characterized in that: A storage box (19) is fixedly connected to the top of the outer frame (1). A suction pump (20) is installed inside the storage box (19). The output end of the suction pump (20) is fixedly connected with a delivery pipe (21). A connecting hose (22) is fixedly connected to the bottom of the delivery pipe (21). A fixed sleeve (23) is fixedly connected to the top side inside the outer frame (1). Multiple arc-shaped sliding grooves (24) are provided inside the fixed sleeve (23). A cylinder two (25) is fixedly connected to the top of the outer frame (1). The driving end of the cylinder two (25) is fixedly connected with a support plate two (26). A limiting frame (27) is fixedly connected to the rear side of the support plate two (26). A fixed ring (28) is fixedly connected to the outside of the fixed sleeve (23). A trapezoidal ring (29) is fixedly connected to the bottom of the fixed ring (28). A sliding ring (30) is fixedly connected to the bottom of the trapezoidal ring (29). Multiple extrusion balls (31) are fixedly connected to the inside of the sliding ring (30).
4. A quantitative filling device for hot sauce production according to claim 3, characterized in that: A feed pipe (32) is fixedly connected to the top of the storage box (19). A limiting groove (33) is provided at the rear side inside the outer frame (1).
5. The quantitative filling device for chili sauce production according to claim 2, characterized in that: The bottom of the rotating shaft (9) is fixedly connected to the top of the conveyor belt (18). The outside of the fixed shaft (7) is slidably connected to the inside of the connecting block two (5).
6. The quantitative filling device for chili sauce production according to claim 2, characterized in that: The inside of the connecting frame (8) is slidably connected to the outside of the connecting block two (5). The outside of the rotating frame (11) is rotatably connected to the inside of the connecting frame (8).
7. A quantitative filling device for chili sauce production according to claim 1, characterized in that: One end of the spring (15) is fixedly connected to the outside of the connecting plate (12), and the other end of the spring (15) is fixedly connected to the outside of the first support plate (16).
8. The quantitative filling device for chili sauce production according to claim 3, wherein: The outside of the extrusion ball (31) is slidably connected to the inside of the arc-shaped chute (24), and the inside of the sliding ring (30) is slidably connected to the outside of the fixed sleeve (23).