Integrated hydraulic turbine unit maintenance platform

Through the design of the integrated turbine unit maintenance platform, the rotatable second main beam and transmission screw lifting structure are used to solve the problem of difficulty in matching the main beam length, and the safe and efficient assembly of the turbine unit maintenance platform is achieved.

CN223089433UActive Publication Date: 2025-07-11JIANGSU HAITAI POWER TECH CO LTD
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Patent Information

Application Number
CN202421637644.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-07-11
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the assembly of the turbine unit maintenance platform, it is difficult to match the length of the main beam with the length of the warehouse, and it is easy to collide with the turbine and the warehouse wall during transportation, resulting in cumbersome and dangerous assembly.

Method used

An integrated turbine unit maintenance platform is designed, adopting a rotatable second main beam and transmission screw lifting structure. The transmission screw is driven to rotate through a servo motor, driving the lifting plate and draw rope to move, realizing the alignment and angle adjustment of the main beam, and fixing it with limit grooves and limit blocks to ensure stable assembly of the main beam.

Benefits of technology

The assembly process of the maintenance platform in the warehouse is simplified, the collision between the main beam and the turbine and the warehouse wall is avoided, and the assembly efficiency and safety is improved.

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    Figure CN223089433U_ABST
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Abstract

The utility model provides an integrated hydraulic turbine unit maintenance platform which comprises two first main beams, connectors are arranged at the two ends of each first main beam, second main beams are arranged at the two ends of each first main beam, the first main beams are rotationally connected with the second main beams through the connectors, and the first main beams are connected with the second main beams through the connectors. A connecting beam is arranged between the two first main beams, and an installer is arranged at the top of each first main beam. By arranging the second main beam capable of rotating, the length of the first main beam can be reduced, after the first main beam and the second main beam move into the bin, the second main beam is rotated so that the second main beam can be aligned with the first main beam, the lifting structure is driven by the transmission lead screw to move upwards, the lifting structure pulls the pull rope to move upwards, and then the first main beam and the second main beam are driven to move upwards. And the second main beam is fixed by the pull rope through the connecting rope, so that the stability between the first main beam and the second main beam is kept, and the maintenance platform can be conveniently assembled into a chamber for mounting the integrated water turbine unit subsequently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of maintenance platforms, and particularly relates to an integrated maintenance platform for a water turbine unit. Background Art

[0002] A water turbine is a power machine that converts the energy of water flow into rotational mechanical energy. It belongs to the turbomachinery in fluid machinery. Most water turbines are installed in hydropower stations to drive generators to generate electricity. In a hydropower station, the water in the upstream reservoir is led to the water turbine through a water diversion pipe, which drives the rotation of the water turbine runner and drives the generator to generate electricity. The water that has done work is then discharged downstream through the tail water pipe. The higher the water head and the larger the flow rate, the greater the output power of the water turbine;

[0003] A maintenance platform is a mechanical device that provides a working platform to facilitate the maintenance and repair of high-altitude equipment. It is a composition with excellent characteristics that can make the work safer, more convenient and efficient;

[0004] By installing a maintenance platform in the water turbine unit chamber to repair the water turbine unit and the inner wall of the chamber, however, when assembling the maintenance platform, when the length of the main beam of the maintenance platform is the same as or slightly less than the length of the chamber, assembling the maintenance platform in the chamber is rather cumbersome, and when transporting the main beam of the maintenance platform into the chamber, it is easy for the main beam to collide with the water turbine and the chamber wall. Summary of the Utility Model

[0005] Object of the Utility Model

[0006] In view of the above technical problems, the utility model provides an integrated maintenance platform for a water turbine unit to solve the technical problems mentioned in the background art.

[0007] Technical Solution

[0008] In order to achieve the above object, the technical solution provided by the utility model is an integrated maintenance platform for a water turbine unit, including a first main beam, connectors are arranged at both ends of the first main beam, second main beams are arranged at both ends of the first main beam, the first main beam and the second main beam are rotatably connected through the connectors, the number of the first main beams is set to two, a connecting beam is arranged between the two first main beams, an installer is arranged on the top of the first main beam, a U-shaped buckle is arranged at the bottom of the installer, the U-shaped buckle is arranged on the outer wall of the connecting beam, a transmission lead screw is rotatably connected to the top of the installer, a lifting structure is arranged on the outer wall of the transmission lead screw, pull ropes are arranged at both ends of the lifting structure, a connecting shaft is arranged at one end of the pull rope, and the connecting shaft is rotatably connected to the second main beam;

[0009] The lifting structure includes fixing holes opened at both ends of a lifting plate, and pull ropes are arranged on the inner walls of the fixing holes.

[0010] Preferably, an installation hole is formed in the middle of the second main beam, and the second main beam is rotatably connected to the connecting shaft through the installation hole.

[0011] Preferably, a servo motor is arranged at the top of the transmission lead screw, the servo motor is connected to the installer, guide rods are arranged on both sides of the top of the installer, the guide rods are arranged on both sides of the transmission lead screw, limiting grooves are formed on the outer sides of the guide rods, and top plates are arranged on both sides of the top of the installer.

[0012] Preferably, the number of the limiting grooves is multiple, the multiple limiting grooves are equally spaced on the outer wall of the guide rod, and the longitudinal section of the limiting groove is a right triangle.

[0013] Preferably, a matching hole is formed in the middle of the lifting plate, the matching hole cooperates with the transmission lead screw, sliding holes are formed on both sides of the lifting plate, and the sliding holes are slidably connected to the guide rods.

[0014] Preferably, rotating frames are rotatably connected to both sides of the bottom of the lifting plate, a flat spiral spring is arranged between the rotating frames and the lifting plate, a limiting block is arranged on one side of the rotating frame, and the limiting block is snap-fitted with the limiting groove.

[0015] Beneficial effects

[0016] The technical solution provided by the present utility model has the following beneficial effects compared with the prior art:

[0017] By providing a rotatable second main beam, the length of the first main beam can be reduced. After the first main beam and the second main beam move into the chamber, rotate the second main beam to align it with the first main beam, and drive the lifting structure to move upward through the transmission lead screw. The lifting structure pulls the pull rope upward, so that the pull rope fixes the second main beam through the connecting rope, maintaining the stability between the first main beam and the second main beam, and facilitating the subsequent assembly of the maintenance platform into the chamber where the integrated water turbine unit is installed;

[0018] When the second main beam is tilted under long-term force, start the servo motor. The servo motor drives the transmission lead screw to rotate, the transmission lead screw drives the lifting plate to move upward and drives the second main beam to rotate through the pull rope to adjust the angle of the second main beam. At the same time, after the height adjustment of the lifting plate is completed, the limiting groove and the limiting block are snap-fitted with each other, so that the limiting groove fixes the limiting block to prevent the lifting plate from moving downward. Description of the drawings

[0019] Figure 1 is a three-dimensional view of the present utility model;

[0020] Figure 2 is a three-dimensional sectional view of the present utility model;

[0021] Figure 3 is a three-dimensional view of the first main beam of the present utility model;

[0022] Figure 4 is a three-dimensional view of the lifting structure of the present utility model.

[0023] Reference numerals

[0024] 1. First main beam; 2. Connector; 3. Second main beam; 4. Mounting hole; 5. Connecting shaft; 6. Connecting beam; 7. Installer; 8. U-shaped buckle; 9. Transmission lead screw; 10. Servo motor; 11. Guide rod; 12. Limit groove; 13. Lifting structure; 1301. Lifting plate; 1302. Matching hole; 1303. Sliding hole; 1304. Rotating frame; 1305. Limit block; 1306. Fixed hole; 14. Top plate; 15. Pulling rope. Detailed implementation manners

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front part", "both ends", "both sides", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0027] In the present utility model, unless otherwise clearly specified and limited, the terms "install", "connect", "join", "fix", "be provided with", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] Referring now to the drawings, the purpose of each figure shown is only to illustrate certain exemplary embodiments. In each drawing, the same reference numerals denote the same or corresponding parts. The dimensions and ratios in each drawing are for illustrative purposes only and should not be construed as limiting the present utility model, and these dimensions may be enlarged relative to the actual product.

[0029] Referring to Figures 1-4 , a shown integrated water turbine unit maintenance platform includes a first main beam 1, connectors 2 are arranged at both ends of the first main beam 1, second main beams 3 are arranged at both ends of the first main beam 1, the first main beam 1 and the second main beam 3 are rotatably connected through the connectors 2, the number of the first main beams 1 is set to two, a connecting beam 6 is arranged between the two first main beams 1, an installer 7 is arranged on the top of the first main beam 1, a U-shaped buckle 8 is arranged at the bottom of the installer 7, the U-shaped buckle 8 is arranged on the outer wall of the connecting beam 6, a transmission lead screw 9 is rotatably connected to the top of the installer 7, a lifting structure 13 is arranged on the outer wall of the transmission lead screw 9, pull ropes 15 are arranged at both ends of the lifting structure 13, a connecting shaft 5 is arranged at one end of the pull rope 15, and the connecting shaft 5 is rotatably connected to the second main beam 3;

[0030] The lifting structure 13 includes fixing holes 1306 opened at both ends of a lifting plate 1301, and the pull ropes 15 are arranged on the inner walls of the fixing holes 1306.

[0031] Further, in the above technical solution, an installation hole 4 is opened in the middle of the second main beam 3, and the second main beam 3 and the connecting shaft 5 are rotatably connected through the installation hole 4. Inserting the connecting shaft 5 into the interior of the installation hole 4 facilitates subsequent connection of the pull rope 15 to the connecting shaft 5.

[0032] Further, in the above technical solution, a servo motor 10 is arranged at the top of the transmission lead screw 9, the servo motor 10 is connected to the installer 7, guide rods 11 are arranged on both sides of the top of the installer 7, the guide rods 11 are arranged on both sides of the transmission lead screw 9, limiting grooves 12 are opened on the outer sides of the guide rods 11, top plates 14 are arranged on both sides of the top of the installer 7, the top plates 14 are used for connecting with ropes, one end of the rope is connected to a winch, starting the servo motor 10, the servo motor 10 drives the transmission lead screw 9 to rotate, and the transmission lead screw 9 moves upward to adjust the height of the lifting structure 13.

[0033] Further, in the above technical solution, the number of the limiting grooves 12 is set to be multiple, and the multiple limiting grooves 12 are equidistantly distributed on the outer wall of the guiding rod 11. The longitudinal section of the limiting groove 12 is set to be a right triangle. Rotating frames 1304 are rotatably connected to both sides of the bottom of the lifting plate 1301. A flat scroll spring is arranged between the rotating frame 1304 and the lifting plate 1301. A limiting block 1305 is arranged on one side of the rotating frame 1304. The limiting block 1305 is snap-fitted with the limiting groove 12. When the lifting plate 1301 moves upward, one end of the limiting block 1305 slides on the outer wall of the guiding rod 11. When the limiting block 1305 passes through the limiting groove 12, the flat scroll spring drives the limiting block 1305 into the interior of the limiting groove 12. The continuous upward movement of the lifting plate 1301 drives the limiting block 1305 to slide along the inclined surface at the top of the limiting groove 12 and come out of the interior of the limiting groove 12. After the height of the lifting plate 1301 is adjusted, the flat scroll spring drives the limiting block 1305 into the interior of the limiting groove 12, so that the inner wall of the limiting groove 12 fits with the outer wall of the limiting block 1305. When the lifting plate 1301 is pulled by the second main beam 3 and rotates downward, the bottom of the limiting block 1305 at the bottom of the lifting plate 1301 fits with the bottom of the limiting groove 12, limiting the lifting plate 1301 and preventing the lifting plate 1301 from moving downward.

[0034] Further, in the above technical solution, a fitting hole 1302 is formed in the middle of the lifting plate 1301. The fitting hole 1302 cooperates with the transmission lead screw 9. Slide holes 1303 are formed on both sides of the lifting plate 1301. The slide holes 1303 are slidably connected with the guiding rod 11.

[0035] The working principle of this utility model:

[0036] Refer to the attached Figures 1-4 description. First, when it is necessary to install a maintenance platform in the chamber where the integrated water turbine unit is installed, the first main beam 1 and the second main beam 3 are transported into the chamber. Then, the connecting beam 6 is installed between the two first main beams 1. The installer 7 is installed on the top of the connecting beam 6 through a U-shaped buckle 8. A rope is installed inside the top plate 14 and connected to a winch.

[0037] Install the connecting shaft 5 inside the mounting hole 4, and install the pulling rope 15 on the outer wall of the connecting shaft 5 inside the fixing hole 1306. Start the servo motor 10, the servo motor 10 drives the transmission lead screw 9 to rotate, the transmission lead screw 9 drives the lifting plate 1301 to move upward, and the lifting plate 1301 slides upward on the outer wall of the guide rod 11. When the lifting plate 1301 moves upward, it drives the second main beam 3 to rotate through the pulling rope 15 and the connecting shaft 5, so that the second main beam 3 and the first main beam 1 are kept parallel. After the position of the lifting plate 1301 is adjusted, the flat spiral spring drives the rotating frame 1304 to rotate, and the rotating frame 1304 drives the limiting block 1305 to engage with the limiting groove 12 to fix the position of the lifting plate 1301.

[0038] The above embodiments only represent a certain implementation manner of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention; it should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention; therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. An integrated maintenance platform for a water turbine unit, characterized in that, Comprising A first main beam (1), connectors (2) are provided at both ends of the first main beam (1), second main beams (3) are provided at both ends of the first main beam (1), the first main beam (1) and the second main beam (3) are rotatably connected through the connectors (2), the number of the first main beams (1) is set to two, a connecting beam (6) is provided between the two first main beams (1), an installer (7) is provided at the top of the first main beam (1), a U-shaped buckle (8) is provided at the bottom of the installer (7), the U-shaped buckle (8) is arranged on the outer wall of the connecting beam (6), a transmission lead screw (9) is rotatably connected to the top of the installer (7), a lifting structure (13) is arranged on the outer wall of the transmission lead screw (9), pulling ropes (15) are provided at both ends of the lifting structure (13), a connecting shaft (5) is provided at one end of the pulling rope (15), and the connecting shaft (5) is rotatably connected to the second main beam (3); The lifting structure (13), which includes fixing holes (1306) opened at both ends of a lifting plate (1301), and the pulling ropes (15) are arranged on the inner walls of the fixing holes (1306).

2. The integrated overhaul platform for a water turbine unit according to claim 1, wherein: An installation hole (4) is opened in the middle of the second main beam (3) internally, and the second main beam (3) and the connecting shaft (5) are rotatably connected through the installation hole (4).

3. The integrated maintenance platform for water turbine units according to claim 1, characterized in that: A servo motor (10) is provided at the top of the transmission lead screw (9), the servo motor (10) is connected to the installer (7), guide rods (11) are provided on both sides of the top of the installer (7), the guide rods (11) are arranged on both sides of the transmission lead screw (9), limiting grooves (12) are opened on the outer sides of the guide rods (11), and top plates (14) are provided on both sides of the top of the installer (7).

4. An integrated maintenance platform for a water turbine unit according to claim 3, characterized in that: The number of the limiting grooves (12) is set to be multiple, and the multiple limiting grooves (12) are equally spaced on the outer wall of the guide rod (11), and the longitudinal section of the limiting groove (12) is set to be a right triangle.

5. An integrated maintenance platform for a water turbine unit according to claim 1, characterized in that: A matching hole (1302) is opened in the middle of the lifting plate (1301), the matching hole (1302) is matched with the transmission lead screw (9), sliding holes (1303) are opened on both sides of the lifting plate (1301), and the sliding holes (1303) are slidably connected to the guide rods (11).

6. The integrated maintenance platform for a water turbine unit according to claim 1, wherein: Rotating frames (1304) are rotatably connected to both sides of the bottom of the lifting plate (1301), a flat spiral spring is arranged between the rotating frames (1304) and the lifting plate (1301), a limiting block (1305) is arranged on one side of the rotating frame (1304), and the limiting block (1305) is engaged with the limiting groove (12).