High-strength corrosion-resistant wear-resistant aluminum profile

By setting up screw hole connection between the mounting plate and the cow leg on the aluminum profile, combined with the ceramic wear-resistant layer, reinforcement frame and drainage groove, the problems of unstable connection and insufficient wear resistance during the installation process of the aluminum profile are solved, and the overall stability and corrosion resistance are improved.

CN223089701UActive Publication Date: 2025-07-11JIANGSU SHANGJIA ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202422171923.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-11
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

During the installation process, the component section is weakened due to the opening of threaded holes on the surface, and the screws are loose under the long-term dynamic load, resulting in safety hazards of intimate connections, and insufficient wear resistance and corrosion resistance.

Method used

The installation plate and corrupt leg structure are adopted, and connected to bolts through screw holes to avoid openings on the surface of the aluminum profile. At the same time, a ceramic wear-resistant layer is installed on the outer surface of the aluminum base layer, a reinforcement frame and sound insulation cotton are installed on the inner surface, and a drainage groove is installed on the surface.

Benefits of technology

It improves the connection stability and structural strength of aluminum profiles, enhances wear resistance and corrosion resistance, reduces noise propagation, and prevents water flow corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength anti-corrosion wear-resistant aluminum profile, which relates to the technical field of aluminum profiles and comprises an aluminum profile part, the aluminum profile part is composed of an aluminum base layer, a ceramic wear-resistant layer and a paint surface, and mounting plates are fixedly mounted at the left end and the right end of the front side and the rear side of the surface of the aluminum base layer. Brackets are fixedly mounted on the upper edge and the lower edge of the opposite side of the mounting plate correspondingly and fixedly connected with the aluminum base layer. Compared with an existing common aluminum profile, when the high-strength corrosion-resistant wear-resistant aluminum profile is installed, holes do not need to be formed in the surface of the aluminum profile piece, and the problems that due to the connecting mode that threaded holes are formed in the surface of the aluminum profile piece, the section of a component is weakened, screws are loosened under the long-term dynamic load effect, connection at the connecting position is not tight, and the service life is prolonged are solved. The problem that safety accidents are caused is solved, the overall quality of the whole aluminum profile piece is more uniform, meanwhile, the connecting stress of the mounting plate can be transmitted to the whole component face through the bracket for supporting, and therefore the stability of the connecting position is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profiles, in particular to a high-strength anti-corrosion and wear-resistant aluminum profile. Background Technique

[0002] Aluminum profiles are aluminum materials obtained by melting aluminum rods through hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes. The production process of aluminum profiles mainly includes three processes: melting and casting, extrusion, and coloring. Among them, coloring mainly includes processes such as oxidation, electrophoretic coating, fluorocarbon spraying, powder spraying, and wood grain transfer printing. Aluminum profiles are aluminum materials obtained by melting aluminum rods through hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes.

[0003] For example, the published document with the application number 202122790612.3 discloses a high-strength anti-corrosion and wear-resistant aluminum profile. The utility model includes a vertical plate and a straight plate. The vertical plate and the straight plate are connected by a connecting block, and the straight plate and the connecting block are integrally formed. A magnetic strip groove is provided at the end of the connecting block, and a magnetic strip is provided in the magnetic strip groove. A magnetic strip corresponding to the magnetic strip groove is provided inside the vertical plate. Internal support profiles are provided on the vertical plate and the straight plate, and sound insulation cotton is provided inside the internal support profiles. Arc-shaped protrusions and diversion grooves are continuously provided on the surfaces of the vertical plate and the straight plate; the vertical plate and the straight plate include an aluminum profile base layer. A nano-coating layer is provided on the inner side of the aluminum profile base layer, a corrosion-resistant layer is provided on the outer side of the aluminum profile base layer, a ceramic wear-resistant layer is provided on the outer side of the corrosion-resistant layer, and a water-repellent film is provided on the surface of the ceramic wear-resistant layer. The utility model has good corrosion resistance, a simple structure, convenient installation, and excellent sound insulation performance. However, for this aluminum profile, in terms of installation, screw holes are directly opened on the surface of the aluminum profile, and then connectors are used in cooperation with bolts for assembly and locking. The connection method of opening threaded holes on the surface will cause the cross-section of the component to be weakened, and the screws will become loose under long-term dynamic load, resulting in loose connection at the connection and causing safety accidents.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structural deficiencies, and a high-strength anti-corrosion and wear-resistant aluminum profile is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-strength anti-corrosion and wear-resistant aluminum profile to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A high-strength anti-corrosion and wear-resistant aluminum profile, including an aluminum profile part. The aluminum profile part is composed of an aluminum material base layer, a ceramic wear-resistant layer, and a paint surface. Installation plates are fixedly installed at the left and right ends of the front and rear sides of the surface of the aluminum material base layer. Bull-noses are fixedly installed on the upper and lower sides of the opposite sides of the installation plates, and the bull-noses are also fixedly connected to the aluminum material base layer. Screw holes are provided on the surfaces of the bull-noses and the installation plates.

[0007] Preferably, the aluminum base layer is the main body of the aluminum profile part. A ceramic wear-resistant layer is fixedly arranged on the outer surface of the aluminum base layer, and a paint surface is coated on the surface of the ceramic wear-resistant layer.

[0008] Preferably, a reinforcing frame is fixedly installed on the inner surface of the aluminum base layer, and the reinforcing frame is arranged in a "rice" shape.

[0009] Preferably, a sound insulation cotton is fixedly installed in the gaps of the reinforcing frame on the inner surface of the aluminum base layer, and the sound insulation cotton is a porous sponge block.

[0010] Preferably, drainage grooves are formed on both the upper and lower sides of the surface of the aluminum profile part, and the drainage grooves are arranged with a higher middle part and lower sides at both ends.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. Through the settings of the mounting plate, bracket and screw holes, when installing the entire aluminum profile part, docking is carried out by using the mounting plate or the lateral bracket, and then screw assembly is carried out by using the screw holes in cooperation with bolts. This installation method does not require drilling holes on the surface of the aluminum profile part, preventing problems such as the weakening of the cross-section of the component caused by the connection method of opening threaded holes on the surface of the aluminum profile part, and the loosening of the screws under long-term dynamic loads, resulting in loose connections at the joints and safety accidents. This makes the overall quality of the entire aluminum profile part more uniform. At the same time, the force of the mounting plate connection will be transmitted to the entire component surface for support through the bracket, thereby improving the stability of the joint;

[0013] 2. Through the settings of the reinforcing frame and the sound insulation cotton, the reinforcing frame can comprehensively support all surfaces and bending inflection points of the entire aluminum profile part by virtue of its own shape, thereby greatly improving the morphological stability and structural strength of the aluminum profile part itself. The sound insulation cotton can reduce the transmission of sound and weaken the noise propagation;

[0014] 3. Through the settings of the aluminum base layer, the ceramic wear-resistant layer, the paint surface and the drainage grooves, the ceramic wear-resistant layer improves the wear resistance of the surface of the aluminum base layer and is not easily scratched. Spraying the paint surface on the outer surface can prevent water leakage from eroding the aluminum base layer and prevent rust. The drainage grooves can quickly drain the water flow and avoid the accumulation of water flow to cause corrosion. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of a partial structure of the aluminum profile part of the present utility model;

[0017] Figure 3 is a schematic diagram of the mounting plate and the bracket structure of the present utility model;

[0018] Figure 4 This is a schematic cross-sectional view of the aluminum profile part of the present utility model.

[0019] In the figure: 1. Aluminum profile part; 101. Aluminum material base layer; 102. Ceramic wear-resistant layer; 103. Paint surface; 2. Reinforcing frame; 3. Sound insulation cotton; 4. Drainage groove; 5. Mounting plate; 6. Bracket; 7. Screw hole. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] As Figures 1-4 shown, a high-strength anti-corrosion and wear-resistant aluminum profile includes an aluminum profile part 1, and the aluminum profile part 1 is composed of an aluminum material base layer 101, a ceramic wear-resistant layer 102 and a paint surface 103. Mounting plates 5 are fixedly installed at the left and right ends of the front and rear sides of the surface of the aluminum material base layer 101. Brackets 6 are fixedly installed on the upper and lower sides of the opposite sides of the mounting plates 5, and the brackets 6 are also fixedly connected to the aluminum material base layer 101. Screw holes 7 are formed on the surfaces of the brackets 6 and the mounting plates 5.

[0022] By adopting the above technical solution, docking is carried out by using the mounting plate 5 or the lateral bracket 6, and then screw assembly is carried out by using the screw hole 7 and a bolt, so that the whole aluminum profile part 1 can be fixedly installed, preventing the connection method of opening threaded holes on the surface of the aluminum profile part 1 from causing the weakening of the cross-section of the component, and the screws under long-term dynamic load will become loose, resulting in loose connection at the joint and causing safety accidents.

[0023] The force received by the connection of the mounting plate 5 will be transmitted to the entire component surface through the bracket 6 for support, thereby improving the stability of the connection.

[0024] Furthermore, the aluminum material base layer 101 is the main body of the aluminum profile part 1, and a ceramic wear-resistant layer 102 is fixedly arranged on the outer surface of the aluminum material base layer 101, and a paint surface 103 is coated on the surface of the ceramic wear-resistant layer 102.

[0025] By adopting the above technical solution, the ceramic wear-resistant layer 102 improves the wear resistance of the surface of the aluminum material base layer 101 and is not easily scratched. Spraying the paint surface 103 on the outer surface can prevent water leakage from eroding the aluminum material base layer 101 and prevent rust.

[0026] Furthermore, a reinforcing frame 2 is fixedly installed on the inner surface of the aluminum material base layer 101, and the reinforcing frame 2 is arranged in a "rice" shape.

[0027] By adopting the above technical solution, the reinforcing frame 2 can comprehensively support all surfaces and bending inflection points of the entire aluminum profile part 1 by virtue of its own shape, thereby greatly enhancing the morphological stability and structural strength of the aluminum profile part 1 itself.

[0028] Furthermore, a sound insulation cotton 3 is fixedly installed in the gap of the reinforcing frame 2 on the inner surface of the aluminum base layer 101, and the sound insulation cotton 3 is a porous sponge block.

[0029] By adopting the above technical solution, the sound insulation cotton 3 can be used to reduce the transmission of sound and weaken the propagation of noise.

[0030] Furthermore, drainage grooves 4 are provided on both the upper and lower sides of the surface of the aluminum profile part 1, and the drainage grooves 4 are arranged with a higher middle and lower sides.

[0031] By adopting the above technical solution, the drainage grooves 4 can quickly drain water, avoiding the accumulation of water and corrosion.

[0032] Working principle: When using this high-strength anti-corrosion and wear-resistant aluminum profile, first, when installing the entire aluminum profile part 1, it is docked using the mounting plate 5 or the lateral bracket 6, and then screwed and assembled using the screw holes 7 and bolts. In this way, the entire aluminum profile part 1 can be installed. This installation method does not require drilling holes on the surface of the aluminum profile part 1. At the same time, the force transmitted by the connection of the mounting plate 5 will be transmitted to the entire component surface through the bracket 6 for support, thereby enhancing the stability of the connection. During use, the reinforcing frame 2 can comprehensively support all surfaces and bending inflection points of the entire aluminum profile part 1 by virtue of its own shape, thereby greatly enhancing the morphological stability and structural strength of the aluminum profile part 1 itself. The sound insulation cotton 3 can be used to reduce the transmission of sound and weaken the propagation of noise. The ceramic wear-resistant layer 102 improves the wear resistance of the surface of the aluminum base layer 101 and is not easily scratched. The outer surface is sprayed with a paint layer 103 to prevent water leakage from eroding the aluminum base layer 101 and prevent rust. The drainage grooves 4 can quickly drain water, avoiding the accumulation of water and corrosion. This is the working principle of this high-strength anti-corrosion and wear-resistant aluminum profile.

Claims

1. A high-strength anti-corrosion and wear-resistant aluminum profile, comprising an aluminum profile member (1), characterized in that, The aluminum profile part (1) is composed of an aluminum material base layer (101), a ceramic wear-resistant layer (102) and a paint surface (103). Installation plates (5) are fixedly installed at the left and right ends of the front and rear sides of the surface of the aluminum material base layer (101). Bull legs (6) are fixedly installed on the upper and lower sides of the opposite side of the installation plate (5). The bull legs (6) are also fixedly connected to the aluminum material base layer (101). Screw holes (7) are formed on the surfaces of the bull legs (6) and the installation plates (5).

2. A high-strength anti-corrosion and wear-resistant aluminum profile according to claim 1, characterized in that, The aluminum material base layer (101) is the main body of the aluminum profile part (1). A ceramic wear-resistant layer (102) is fixedly arranged on the outer surface of the aluminum material base layer (101). A paint surface (103) is coated on the surface of the ceramic wear-resistant layer (102).

3. A high-strength anti-corrosion and wear-resistant aluminum profile according to claim 1, characterized in that, A reinforcing frame (2) is fixedly installed on the inner surface of the aluminum material base layer (101). The reinforcing frame (2) is arranged in a "rice" shape.

4. A high-strength anti-corrosion and wear-resistant aluminum profile according to claim 1, characterized in that, Sound insulation cotton (3) is fixedly installed in the gaps of the reinforcing frame (2) on the inner surface of the aluminum material base layer (101). The sound insulation cotton (3) is a porous sponge block.

5. A high-strength anti-corrosion and wear-resistant aluminum profile according to claim 1, characterized in that, Drainage grooves (4) are formed on the upper and lower sides of the surface of the aluminum profile part (1). The drainage grooves (4) are arranged with a higher middle and lower sides.

Citation Information

Patent Citations

  • High-strength corrosion-resistant wear-resistant aluminum profile

    CN217002526U