Pipeline damage site repairing device
Through the pipe repair device of the arc-shaped shell and airbag structure, the leakage and excessive tightening damage caused by the inability of the clamp to fully fit the pipe in the prior art are solved, and the tight fit and stable repair of the pipe are achieved.
Patent Information
- Application Number
- CN202422423728.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Existing pipe repair devices cannot fit the pipe completely when using metal clamps, resulting in leaks or damage to the pipe due to excessive tightening.
The arc-shaped shell and airbag structure are adopted to bulge the outer side wall of the pipe through the airbag to achieve a tight fit, and the airbag sealing function is used to prevent leakage and avoid secondary damage caused by excessive tightening.
The pipe repair device is closely fitted with the pipe, avoiding leakage and secondary damage, and improving the stability and reliability of repair.
Smart Images

Figure CN223090263U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of pipeline repair, in particular to a device for on-site repair of pipeline breakage. Background Art
[0002] During long-term use, pipelines for life and industry are prone to leakage problems caused by partial breakage. To ensure the normal use of the pipeline and avoid long-term impact on life and production, clamps are often used in the prior art to repair the broken parts of the pipeline.
[0003] To ensure the stability of the repair, the clamp is a structural member made of metal, which results in the situation that in some cases, the clamp cannot fully fit the pipeline, causing gaps between the clamp and the pipeline, thus resulting in slight leakage of the pipeline.
[0004] To avoid this situation, workers often over-tighten the clamp so that the clamp and the pipeline are in interference fit. However, when the pipeline is aged due to long-term use, the over-tightened clamp is likely to cause secondary damage to the pipeline, further resulting in greater impact on life and production. Summary of the Utility Model
[0005] In view of this, the utility model aims to provide a device for on-site repair of pipeline breakage, in order to solve at least one of the above-mentioned partial technical problems.
[0006] To achieve the above object, the technical solution of the utility model is realized as follows:
[0007] A device for on-site repair of pipeline breakage, comprising:
[0008] A housing, the housing is an arc-shaped structural member, and a plurality of housings form an annular structure wrapped around the outer side of the pipeline, and the inner side wall of the housing is closely attached to the outer side wall of the pipeline;
[0009] An airbag, the airbag is arranged on the inner side wall of the housing;
[0010] There are air holes on the housing, and an air supply component is arranged inside the airbag. The air holes are communicated with the air supply component, and one end of the air holes far from the air supply component is communicated with a gas supply device.
[0011] Further, connecting plates are fixedly arranged on both sides of the housing, and adjacent housings are connected through the connecting plates;
[0012] A plurality of connection holes are formed on the connecting plates, and fasteners are arranged in the connection holes. Adjacent connecting plates are connected through the fasteners.
[0013] Further, a clamping block is installed on the outer side of the connecting plate. The clamping block is a U-shaped structural member, and adjacent connecting plates are located inside the clamping block;
[0014] A clamping hole is formed in the clamping block, and a clamping bolt is threadedly connected in the clamping hole. The clamping bolt abuts against the end face of the connecting plate adjacent to the housing.
[0015] Furthermore, the gas transmission assembly includes a connecting block, a connecting pipe, and an arc-shaped pipe;
[0016] A main air duct communicating with the air hole is formed in the connecting block;
[0017] The connecting pipes are fixedly arranged on both sides of the connecting block and communicate with the main air duct. One end of the connecting pipe away from the connecting block is closed;
[0018] A plurality of arc-shaped pipes are provided, and all the arc-shaped pipes communicate with the connecting pipes.
[0019] Furthermore, a connecting groove corresponding to the connecting block is formed on the inner side wall of the housing. The connecting block is located inside the connecting groove, and the air hole is opened on the bottom surface of the connecting groove. A one-way valve is arranged in the air hole.
[0020] Furthermore, the outer side walls of the connecting pipe and the arc-shaped pipe are both attached to the inner side wall of the housing.
[0021] Furthermore, an annular groove is formed on the outer side wall of the housing. The annular groove surrounds the air hole. Internal threads are formed on the inner side wall of the annular groove. External threads corresponding to the internal threads are provided at one end of the air supply pipe of the air supply device. The air supply pipe is threadedly connected to the inner side of the annular groove.
[0022] Furthermore, sealing strips are fixedly arranged at both ends of the inner side wall of the housing. The sealing strips are M-shaped structural members, and the protruding parts of the sealing strips are away from the housing and abut against the pipeline tightly.
[0023] Furthermore, the airbag is located inside the sealing strip, and the outer surfaces of the airbags inside the plurality of housings form an annular structure that fits the pipeline.
[0024] Furthermore, a plurality of reinforcing ribs are provided on the outer side wall of the housing.
[0025] Compared with the prior art, the pipeline breakage on-site repair device of the present utility model has the following
[0026] Advantages:
[0027] The airbag is covered on the outer side wall of the damaged pipeline through the housing, and the air supply device is used to supply air into the airbag. The airbag bulges and abuts against the outer side wall of the damaged pipeline, realizing the tight fit between the repair device and the damaged pipeline and avoiding the leakage problem caused by the incomplete fit between the repair device and the outer side wall of the pipeline;
[0028] The sealing function is realized through the airbag, preventing the secondary damage caused by the over-tightening of the repair device in order to ensure that the damaged pipeline no longer leaks. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings forming a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model. In the drawings:
[0030] Figure 1 FIG. is a schematic diagram of the overall structure of the on-site repair device for pipeline breakage according to an embodiment of the present utility model;
[0031] Figure 2 FIG. is a schematic diagram of the housing structure according to an embodiment of the present utility model;
[0032] Figure 3 FIG. is a schematic diagram of the gas transmission component structure according to an embodiment of the present utility model;
[0033] Figure 4 According to an embodiment of the present utility model Figure 1 FIG. is a schematic diagram of the structure at position A;
[0034] Figure 5 According to an embodiment of the present utility model Figure 1 FIG. is a schematic diagram of the structure at position B.
[0035] DESCRIPTION OF REFERENCE NUMERALS:
[0036] 1. Housing; 101. Air hole; 102. Connecting plate; 103. Connecting hole; 104. Annular groove; 2. Airbag; 3. Gas transmission component; 301. Connecting block; 302. Connecting pipe; 303. Arc-shaped pipe; 304. Main air duct; 4. Clamping block; 5. Sealing strip. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0037] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0038] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0039] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.
[0040] The present utility model will be described in detail below with reference to the drawings and in conjunction with embodiments.
[0041] As Figure 1-5 shown: A field repair device for pipeline breakage, comprising:
[0042] A housing 1, the housing 1 is an arc-shaped structural member, and a plurality of housings 1 form an annular structure wrapped around the outer side of the pipeline. The inner side wall of the housing 1 is in close fit with the outer side wall of the pipeline;
[0043] An airbag 2, the airbag 2 is arranged on the inner side wall of the housing 1;
[0044] An air hole 101 is formed on the housing 1. An air supply assembly 3 is arranged inside the airbag 2. The air hole 101 is communicated with the air supply assembly 3. One end of the air hole 101 away from the air supply assembly 3 is communicated with a gas supply device, and a one-way valve is arranged in the air hole 101.
[0045] Cover the airbag 2 on the outer wall of the damaged pipeline through the housing 1, and use the air supply device to supply air into the airbag 2. The airbag 2 bulges and presses tightly against the outer wall of the damaged pipeline, achieving a tight fit between the repair device and the damaged pipeline, and avoiding leakage problems caused by the failure of the repair device to fully fit the outer wall of the pipeline; the airbag 2 realizes the sealing function to prevent secondary damage caused by over-tightening of the repair device in order to ensure that the damaged pipeline no longer leaks.
[0046] The above-mentioned airbag 2 can be replaced with a sheet-like structural member of the same material, and the edge part of the sheet-like structural member is tightly adhered to the inner wall of the housing 1, and a sealed cavity is formed between the sheet-like structure and the housing 1.
[0047] In some embodiments, the airbag 2 is soft in texture and rough on the outer surface. The soft texture facilitates the deformation of the airbag 2, and the rough outer surface provides greater friction to ensure that the airbag 2 does not displace when pressing tightly against the pipeline. The air supply component is an air pump. In other embodiments, the airbag 2 is made of flexible silica gel and has a sticky film on the outer surface. The airbag 2 is adhered to the outer wall of the pipeline through the sticky film to provide better stability. The air pump can be replaced with a liquid pump, and a liquid substance is filled into the airbag 2 to realize the deformation function of the airbag 2.
[0048] In some embodiments, there are two housings 1. Connecting plates 102 are fixedly provided on both sides of the two housings 1, and the adjacent two housings 1 are connected through the connecting plates 102; a plurality of connecting holes 103 are opened on the connecting plates 102, and fasteners are provided in the connecting holes 103, and the adjacent two connecting plates 102 are connected through the fasteners.
[0049] In other embodiments, the two housings 1 are connected by a clamp. The clamp is arranged on the outside of the housing 1 and presses tightly against the housing 1, and the housing 1 presses tightly against the outer wall of the pipeline under the action of the clamp.
[0050] In some embodiments, a clamping block 4 is installed on the outside of the connecting plate 102. The clamping block 4 is a U-shaped structural member, and the adjacent two connecting plates 102 are located inside the clamping block 4; a clamping hole is opened on the clamping block 4, and a clamping bolt is threadedly connected in the clamping hole, and the clamping bolt presses tightly against the end face of the connecting plate 102 adjacent to the housing 1.
[0051] In other embodiments, the clamping block 4 can be replaced with other fixtures that can clamp the connecting plate 102 or the housing 1.
[0052] In some embodiments, the gas delivery assembly 3 includes a connection block 301, a connection pipe 302, and an arc-shaped pipe 303. A main air passage 304 communicating with the air hole 101 is formed in the connection block 301. The connection pipes 302 are fixed on both sides of the connection block 301 and communicate with the main air passage 304. One end of the connection pipe 302 away from the connection block 301 is closed. There are multiple arc-shaped pipes 303, and all the arc-shaped pipes 303 communicate with the connection pipe 302. A connection groove corresponding to the connection block 301 is formed on the inner side wall of the housing 1. The connection block 301 is located inside the connection groove, and the air hole 101 is opened on the bottom surface of the connection groove. The gas flows through the main air passage 304, the connection pipe 302, and the arc-shaped pipe 303 in sequence by the gas supply device and then flows into the airbag 2.
[0053] In other embodiments, the gas delivery assembly 3 is a flexible hose with small holes opened on its side wall. The flexible hose is coiled inside the airbag 2 in a wavy shape. One end of the flexible hose communicates with the gas supply device, and the other end is closed. The gas flows into the airbag 2 from the gas supply device through the small holes.
[0054] The outer side walls of the connection pipe 302 and the arc-shaped pipe 303 are both in contact with the inner side wall of the housing 1.
[0055] In some embodiments, an annular groove 104 is formed on the outer side wall of the housing 1. The annular groove 104 is arranged around the air hole 101. The inner side wall of the annular groove 104 has internal threads, and one end of the supply pipe of the gas supply device is provided with external threads corresponding to the internal threads. The supply pipe is threadedly connected to the inner side of the annular groove 104.
[0056] In other embodiments, the supply pipe can be connected to the gas delivery assembly 3 in any way.
[0057] In some embodiments, sealing strips 5 are fixed at both ends of the inner side wall of the housing 1. The sealing strips 5 are M-shaped structural members. The protruding parts of the sealing strips 5 are away from the housing 1 and press tightly against the pipeline. The M-shaped sealing strips 5 provide space for deformation, thus achieving better airtightness. The sealing strips 5 are made of silica gel.
[0058] In other embodiments, the sealing strips 5 can be V-shaped structural members, or any other structural members with a certain deformation effect. The material of the sealing strips 5 can be any material with deformation performance.
[0059] The airbag 2 is located inside the sealing strips 5. The outer surfaces of the airbags 2 inside multiple housings 1 form an annular structure that fits the pipeline.
[0060] Multiple reinforcing ribs are provided on the outer side wall of the housing 1.
[0061] Working process:
[0062] The staff places the housing 1 outside the damaged part of the pipeline and makes the housing 1 fit the pipeline. The multiple housings 1 are preliminarily connected through the connection holes 103, and the clamping blocks 4 are used to further stabilize the housing 1 to improve the connection stability of the housing 1. At this time, the sealing strip 5 deforms under the pressure of the housing 1, and the sealing strip 5 presses against the outer wall of the pipeline, enabling the housing 1 to better seal the damaged part;
[0063] After the installation is completed, the staff turns on the air pump. Under the operation of the air pump, the gas flows into the airbag 2 until the outer surface of the airbag 2 completely presses against the pipeline. At this time, the inflation stops, and the outer surface of the airbag 2 achieves complete sealing of the pipeline. And under the action of the one-way valve, the gas will not flow out. The staff removes the air supply pipe to complete the pipeline repair; at this time, the pipeline can be used normally and is sufficient to support the subsequent replacement and repair project.
[0064] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the present embodiments, and they should all be covered by the scope of the claims and the description of the present invention.
[0065] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. On-site repair device for pipeline breakage, characterized in that, Comprising: A housing (1), the housing (1) being an arc-shaped structural member, and a plurality of housings (1) form an annular structure wrapped around the outer side of the pipeline, and the inner side wall of the housing (1) is in close contact with the outer side wall of the pipeline; An airbag (2), the airbag (2) being arranged on the inner side wall of the housing (1); An air hole (101) is formed in the housing (1), and an air delivery component (3) is arranged inside the airbag (2), the air hole (101) is communicated with the air delivery component (3), and one end of the air hole (101) far away from the air delivery component (3) is communicated with a gas supply device.
2. The on-site repair device for pipeline breakage according to claim 1, wherein: Both sides of the housing (1) are fixedly provided with connecting plates (102), and two adjacent housings (1) are connected through the connecting plates (102); A plurality of connecting holes (103) are formed in the connecting plates (102), and fasteners are arranged in the connecting holes (103), and two adjacent connecting plates (102) are connected through the fasteners.
3. The on-site repair device for pipeline breakage according to claim 2, wherein: A clamping block (4) is installed on the outer side of the connecting plate (102), the clamping block (4) is a U-shaped structural member, and two adjacent connecting plates (102) are located inside the clamping block (4); A clamping hole is formed in the clamping block (4), and a clamping bolt is threadedly connected in the clamping hole, and the clamping bolt abuts against the end face of the adjacent housing (1) of the connecting plate (102).
4. The on-site repair device for pipeline breakage according to claim 1, wherein: The air delivery component (3) includes a connecting block (301), a connecting pipe (302), and an arc-shaped pipe (303); A main air passage (304) communicated with the air hole (101) is formed in the connecting block (301); The connecting pipes (302) are fixedly arranged on both sides of the connecting block (301) and are communicated with the main air passage (304), and one end of the connecting pipe (302) far away from the connecting block (301) is closed; A plurality of arc-shaped pipes (303) are provided, and all the arc-shaped pipes (303) are communicated with the connecting pipes (302).
5. The on-site repair device for pipeline breakage according to claim 4, wherein: A connecting groove corresponding to the connecting block (301) is formed in the inner side wall of the housing (1), the connecting block (301) is located inside the connecting groove, the air hole (101) is formed in the bottom surface of the connecting groove, and a one-way valve is arranged in the air hole (101).
6. The on-site repair device for pipeline breakage according to claim 4, wherein: The outer side walls of the connecting pipe (302) and the arc-shaped pipe (303) are both in contact with the inner side wall of the housing (1).
7. The on-site repair device for pipeline breakage according to claim 1, wherein: An annular groove (104) is formed in the outer side wall of the housing (1), the annular groove (104) surrounds the air hole (101), internal threads are formed on the inner side wall of the annular groove (104), external threads corresponding to the internal threads are arranged at one end of the air supply pipe of the gas supply device, and the air supply pipe is threadedly connected to the inner side of the annular groove (104).
8. The on-site repair device for pipeline breakage according to claim 1, wherein: Sealing strips (5) are fixedly arranged at both ends of the inner side wall of the housing (1), the sealing strips (5) are M-shaped structural members, and the protruding parts of the sealing strips (5) are away from the top of the housing (1) and tightly press against the pipeline.
9. The on-site repair device for pipeline breakage according to claim 8, wherein: The airbag (2) is located inside the sealing strip (5), and the outer surfaces of the airbags (2) on the inner sides of multiple housings (1) form an annular structure that fits the pipeline.
10. The on-site repair device for pipeline breakage according to claim 1, wherein: A plurality of reinforcing ribs are arranged on the outer side wall of the housing (1).