Efficient condenser for chemical intermediates
By introducing buffer and condensing mechanisms into the condenser, the steam flow rate is reduced by using the heat exchange tube and the heat exchange plate, and heat exchange between the condensation tank and the heat exchange tube is exchanged, the problem of low condensation efficiency caused by the too fast steam flow rate in the production process of chemical intermediates is solved, and efficient condensation is achieved.
Patent Information
- Application Number
- CN202422345933.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the production process of chemical intermediates, the existing condensers have poor condensation effect when the steam flow rate is fast, which affects the condensation efficiency.
The buffer mechanism and the condensation mechanism are adopted. The buffer mechanism reduces the steam flow rate through the heat exchange tube and the heat exchange plate. The condensation mechanism communicates with the heat exchange tube through the condensation tank for heat exchange, so that the steam condenses into liquid, including the design of the inlet tube, the outlet tube, the collection tube and the discharge tube.
It effectively reduces the steam flow rate, improves the condensation efficiency, and ensures efficient condensation of steam during the production of chemical intermediates.
Smart Images

Figure CN223091070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condensers, in particular to an efficient condenser for chemical intermediates. Background Technique
[0002] Chemical intermediates are important raw materials for the production of fine chemical products such as chemical pharmaceuticals, pesticides, dyes, pigments, rubber and plastic auxiliaries, essence, spices, and electronic chemicals. They are an important foundation for the production of fine chemical products. The rapid development of the global fine chemical industry has driven the growth of the demand for the global chemical intermediate industry and the progress of production technology. In the production process of chemical intermediates, in order to extract the required raw materials, it is also necessary to use a condenser to condense the steam generated during the production of chemical intermediates.
[0003] After retrieval, the publication number is CN220602243U, which discloses an efficient condenser for chemical intermediates. The steam generated during the production of chemical intermediates is introduced into the steam tank through a steam pipe, and the cold air is introduced into the cold air tank through a cold air pipe. Under the heat conduction of a spiral plate made of aluminum alloy heat-conducting material, the steam generated during the production of chemical intermediates exchanges heat with the cold air. The partition plate is used to separate the spaces inside the steam tank and the cold air tank, increasing the heat exchange area between the cold air and the steam generated during the production of chemical intermediates, and condensing some substances in the steam generated during the production of chemical intermediates into liquid.
[0004] In the process of realizing the present utility model, the inventor found that at least the following problems in the prior art have not been solved. The above case only condenses through the cold air in the cold air pipe. When the steam generated during the production of chemical intermediates has a relatively fast flow rate, the time passing through the shell is short, affecting the condensation effect of the steam.
[0005] Therefore, we propose an efficient condenser for chemical intermediates that can solve the above problems. Content of the Utility Model
[0006] The purpose of the present utility model is to provide an efficient condenser for chemical intermediates, which solves the problems raised in the background technique.
[0007] To achieve the above object, the utility model provides the following technical solutions: An efficient condenser for chemical intermediates, comprising a condensation cylinder, wherein the middle parts of both sides of the condensation cylinder are respectively penetrated and fixedly installed with an air inlet pipe and an air outlet pipe; a buffer mechanism: used to slow down the flow rate of steam, the buffer mechanism includes a heat exchange pipe, and heat exchange plates are vertically and fixedly installed on the outer side of the heat exchange pipe. First connection grooves and second connection grooves are respectively opened in the middle parts of the top end and the bottom end of the condensation cylinder, and both ends of the heat exchange pipe are rotatably connected to the first connection groove and the second connection groove respectively through sealing bearings; a condensation mechanism: used for condensing steam, the condensation mechanism includes a condensation groove, the condensation groove is vertically opened inside the heat exchange plate, and the condensation groove is communicated with the heat exchange pipe. The first connection groove is communicated with the second connection groove through the heat exchange pipe. Liquid inlet pipes and liquid outlet pipes are respectively fixedly installed in the middle parts of the upper surface and the lower surface of the condensation cylinder, and an annular collection groove is opened outside the second connection groove.
[0008] As an alternative embodiment of the technical solution of the present application, the heat exchange plates are uniformly distributed on the outer side of the heat exchange pipe, and the size of the heat exchange plates matches that of the condensation cylinder.
[0009] As an alternative embodiment of the technical solution of the present application, collection holes are uniformly opened on the inner wall of the bottom end of the condensation cylinder, and the condensation cylinder is communicated with the collection groove through the collection holes.
[0010] As an alternative embodiment of the technical solution of the present application, a drain pipe is fixedly installed at the bottom end of one side of the condensation cylinder, and the liquid inlet end of the drain pipe is communicated with the bottom end inside the condensation cylinder.
[0011] As an alternative embodiment of the technical solution of the present application, liquid guide grooves are vertically penetrated on the outer side of the heat exchange plate, and the liquid guide grooves are uniformly distributed on the front and back sides of the heat exchange plate.
[0012] As an alternative embodiment of the technical solution of the present application, the liquid outlet end of the liquid inlet pipe is communicated with the first connection groove, and the liquid inlet end of the liquid outlet pipe is communicated with the second connection groove.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows. The steam generated in the production of chemical intermediates is discharged through the air outlet pipe. When the steam flow rate is relatively high, it can drive the heat exchange plates on the outer side of the heat exchange pipe to rotate, thereby reducing the steam flow rate and avoiding the influence of too fast steam flow rate on the condensation effect. Through the communication between the heat exchange pipe and the condensation groove inside the heat exchange plate, cold water is introduced into the heat exchange pipe and the heat exchange groove through the first connection groove communicated with the liquid inlet pipe. The further low-temperature heat exchange plates can exchange heat with the steam generated in the production of chemical intermediates, so that the steam is condensed into liquid, and is collected through the liquid guide grooves, collection holes, collection grooves and drain pipes. Description of the Drawings
[0014] Other features, objectives, and advantages of the present utility model will become more apparent by reading the following detailed description of non - restrictive embodiments with reference to the accompanying drawings:
[0015] Figure 1 Schematic structural diagram of an efficient condenser for chemical intermediates of the present utility model;
[0016] Figure 2 Schematic connection diagram of the heat exchange tube and heat exchange plate of an efficient condenser for chemical intermediates of the present utility model.
[0017] In the figure: 1, condensation cylinder; 11, intake pipe; 12, outlet pipe; 13, heat exchange tube; 14, heat exchange plate; 15, condensation tank; 16, first connection groove; 17, second connection groove; 18, liquid inlet pipe; 19, liquid outlet pipe; 2, collection tank; 21, collection hole; 22, drain pipe; 23, liquid guide groove. Specific embodiments
[0018] Please refer to Figure 1 - Figure 2 , the present utility model provides a technical solution: an efficient condenser for chemical intermediates, including a condensation cylinder 1, and an intake pipe 11 and an outlet pipe 12 are respectively penetrated and fixedly installed in the middle of both sides of the condensation cylinder 1; a buffering mechanism: used to slow down the flow rate of steam, the buffering mechanism includes a heat exchange tube 13, a heat exchange plate 14 is vertically and fixedly installed on the outer side of the heat exchange tube 13, the heat exchange plates 14 are evenly distributed on the outer side of the heat exchange tube 13, and the heat exchange plate 14 matches the size of the condensation cylinder 1. First connection grooves 16 and second connection grooves 17 are respectively opened in the middle of the top end and the bottom end of the condensation cylinder 1, and both ends of the heat exchange tube 13 are rotatably connected to the first connection groove 16 and the second connection groove 17 through sealed bearings.
[0019] In this technical solution, the steam generated in the production of chemical intermediates is discharged into the condensation cylinder 1 through the outlet pipe 12. Since both ends of the heat exchange tube 13 are rotatably connected to the first connection groove 16 and the second connection groove 17 through sealed bearings, when the steam flow rate is high, it can push the heat exchange plate 14 on the outer side of the heat exchange tube 13 to rotate, thereby reducing the steam flow rate and avoiding the influence of too fast steam flow rate on the condensation effect.
[0020] In this embodiment, a condensation mechanism: used for condensing steam, the condensation mechanism includes a condensation tank 15, the condensation tank 15 is vertically opened inside the heat exchange plate 14, and the condensation tank 15 is communicated with the heat exchange tube 13. The first connection groove 16 is communicated with the second connection groove 17 through the heat exchange tube 13. Liquid inlet pipes 18 and liquid outlet pipes 19 are respectively fixedly installed in the middle of the upper surface and the lower surface of the condensation cylinder 1. The liquid outlet end of the liquid inlet pipe 18 is communicated with the first connection groove 16, and the liquid inlet end of the liquid outlet pipe 19 is communicated with the second connection groove 17.
[0021] In this technical solution, the heat exchange tube 13 communicates with the condensation groove 15 inside the heat exchange plate 14. Cold water is introduced into the heat exchange tube 13 and the heat exchange groove through the first connection groove 16 connected by the liquid inlet pipe 18, thereby reducing the temperatures of the heat exchange plate 14 and the heat exchange tube 13. Further, the lower-temperature heat exchange plate 14 and heat exchange tube 13 can exchange heat with the steam generated in the production of chemical intermediates, causing the steam to condense into a liquid. A plurality of heat exchange plates 14 are fixedly installed on the outer side of the heat exchange tube 13. During the rotation of the heat exchange tube 13, the use position of the heat exchange plate 14 can be automatically adjusted, which is beneficial to the refrigeration of the heat exchange plate 14.
[0022] In this embodiment, an annular collection groove 2 is provided on the outer side of the second connection groove 17. The inner wall of the bottom end of the condensation cylinder 1 is evenly provided with collection holes 21. The condensation cylinder 1 communicates with the collection groove 2 through the collection holes 21. A drain pipe 22 is fixedly installed at the bottom end on one side of the condensation cylinder 1. The liquid inlet end of the drain pipe 22 communicates with the bottom end inside the condensation cylinder 1. A liquid guide groove 23 is vertically penetrated through the outer side of the heat exchange plate 14. The liquid guide grooves 23 are evenly distributed on the front and back sides of the heat exchange plate 14.
[0023] In this technical solution, a liquid guide groove 23 is vertically penetrated through the surface of the condensation plate, so that the liquid condensed on the surface of the heat exchange plate 14 can be introduced to the bottom end of the condensation cylinder 1. The condensed liquid collected by the condensation cylinder 1 can be introduced into the collection groove 2 through the collection holes 21, and finally discharged through the drain pipe 22, which is convenient for the staff to collect.
[0024] When a highly efficient condenser for chemical intermediates is in use, the steam generated in the production of chemical intermediates is discharged into the condensation cylinder 1 through the air outlet pipe 12. The two ends of the heat exchange tube 13 are rotationally connected to the first connection groove 16 and the second connection groove 17 through sealed bearings. When the steam flow rate is high, it can push the heat exchange plate 14 outside the heat exchange tube 13 to rotate, thereby reducing the steam flow rate and avoiding the influence of too fast steam flow rate on the condensation effect. The heat exchange tube 13 communicates with the condensation groove 15 inside the heat exchange plate 14. Cold water is introduced into the liquid inlet pipe 18 by a water pump and introduced into the heat exchange tube 13 and the heat exchange groove through the first connection groove 16, thereby reducing the temperatures of the heat exchange plate 14 and the heat exchange tube 13. Further, the lower-temperature heat exchange plate 14 and heat exchange tube 13 can exchange heat with the steam generated in the production of chemical intermediates, causing the steam to condense into a liquid. The water that has absorbed heat in the condensation groove 15 and the heat exchange tube 13 is discharged through the liquid outlet pipe 19 connected to the second connection groove 17, thereby realizing the circulation of the cold water inside the condensation groove 15 and the heat exchange tube 13. A liquid guide groove 23 is vertically penetrated through the surface of the condensation plate, so that the liquid condensed on the surface of the heat exchange plate 14 can be introduced to the bottom end of the condensation cylinder 1. The condensed liquid collected by the condensation cylinder 1 can be introduced into the collection groove 2 through the collection holes 21, and finally discharged through the drain pipe 22, which is convenient for the staff to collect.
Claims
1. An efficient condenser for chemical intermediates, comprising a condensation cylinder (1), characterized in that, In the middle of both sides of the condensation cylinder (1), an air inlet pipe (11) and an air outlet pipe (12) are respectively penetrated and fixedly installed; Buffer mechanism: used to slow down the flow rate of steam. The buffer mechanism includes a heat exchange pipe (13). A heat exchange plate (14) is vertically and fixedly installed on the outer side of the heat exchange pipe (13). A first connection groove (16) and a second connection groove (17) are respectively formed in the middle of the top end and the bottom end of the condensation cylinder (1). Both ends of the heat exchange pipe (13) are rotatably connected to the first connection groove (16) and the second connection groove (17) through sealing bearings; Condensation mechanism: used for the condensation of steam. The condensation mechanism includes a condensation groove (15). The condensation groove (15) is vertically formed inside the heat exchange plate (14), and the condensation groove (15) communicates with the heat exchange pipe (13). The first connection groove (16) communicates with the second connection groove (17) through the heat exchange pipe (13). An inlet liquid pipe (18) and an outlet liquid pipe (19) are respectively fixedly installed in the middle of the upper surface and the lower surface of the condensation cylinder (1). An annular collection groove (2) is formed on the outer side of the second connection groove (17).
2. The high-efficiency condenser for chemical intermediates according to claim 1, wherein: The heat exchange plates (14) are evenly distributed on the outer side of the heat exchange pipe (13), and the heat exchange plates (14) are matched with the size of the condensation cylinder (1).
3. The high-efficiency condenser for chemical intermediates according to claim 1, characterized in that: The inner wall of the bottom end of the condensation cylinder (1) is evenly provided with collection holes (21), and the condensation cylinder (1) communicates with the collection groove (2) through the collection holes (21).
4. The high-efficiency condenser for chemical intermediates according to claim 1, wherein: A drain pipe (22) is fixedly installed at the bottom end of one side of the condensation cylinder (1), and the liquid inlet end of the drain pipe (22) communicates with the bottom end inside the condensation cylinder (1).
5. The high-efficiency condenser for chemical intermediates according to claim 1, characterized in that: Liquid guide grooves (23) are vertically penetrated on the outer side of the heat exchange plate (14), and the liquid guide grooves (23) are evenly distributed on the front and back sides of the heat exchange plate (14).
6. The high-efficiency condenser for chemical intermediates according to claim 1, wherein: The liquid outlet end of the inlet liquid pipe (18) communicates with the first connection groove (16), and the liquid inlet end of the outlet liquid pipe (19) communicates with the second connection groove (17).
Citation Information
Patent Citations
Efficient condenser for chemical intermediates
CN220602243U