Tool for measuring internal diameter of coal water slurry gasification furnace
By designing a combined structure of the left rotary pad, sleeve and measuring scale, combined with compression spring and horizontal bubble calibration, the accuracy of the internal diameter measurement of the water-coal slurry gasifier is solved, and the measurement accuracy and data reliability are improved.
Patent Information
- Application Number
- CN202422403277.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing internal diameter measurement tools of water-coal slurry gasifiers have poor measurement accuracy and are prone to problems such as deflection and measurement points not in the same plane, which affects the accuracy of judging the ablation of furnace bricks.
A measurement tool including a left rotating pad, a first-level sleeve, a second-level sleeve, a measuring ruler and a right-right rotating pad is designed. The compression spring and connection mechanism ensure that the measurement end is closely fitted with the inner wall of the gasifier, and the level of the measurement point is calibrated in combination with the horizontal bubble to improve measurement accuracy.
It effectively reduces measurement errors, improves the accuracy and data representation of the inner diameter measurement of the vault, cylinder and cone part of the gasifier furnace, and supports the stable operation of the water-coal slurry gasifier.
Smart Images

Figure CN223091209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of operation and maintenance tools for water coal slurry gasifiers, and is an internal diameter measuring tool for water coal slurry gasifiers. Background Technique
[0002] After a water coal slurry gasifier operates for a period of time, the internal diameter of the gasifier is measured to judge the ablation condition of the furnace bricks (ablation rate, ablation amount), so as to judge whether the furnace bricks can continue to be used. A box ruler is often used to measure the internal diameter of the water coal slurry gasifier. The accuracy of the measured data is of great significance for judging the ablation condition of the furnace bricks of the gasifier. At present, the measurement method has the following three main defects: (1) The inner surface of the furnace bricks is uneven due to ablation. When measuring, the contact area between the two ends of the box ruler and the furnace bricks is small, and the measurement of the box ruler is greatly affected by the measurement position, resulting in measurement value deviation; (2) Since the inner diameter of the gasifier is large, the measuring box ruler will deflect downward when stretched for measurement, which is likely to cause measurement deviation; (3) During the measurement process, it is easy to occur that the measurement points at both ends are not in the same plane, resulting in a larger measured data. Summary of the Invention
[0003] The utility model provides an internal diameter measuring tool for a water coal slurry gasifier, which overcomes the above-mentioned deficiencies of the prior art and can effectively solve the problem that the measurement accuracy needs to be improved when using a box ruler to measure the internal diameter of the gasifier.
[0004] The technical solution of the utility model is realized by the following measures: An internal diameter measuring tool for a water coal slurry gasifier includes a left rotating backing plate, a first-stage sleeve, a second-stage sleeve, a measuring scale and a right rotating backing plate. The left rotating backing plate is rotationally connected to the left side of the first-stage sleeve through a left connecting mechanism, and the left rotating backing plate can rotate upward or downward to the right relative to the left side of the first-stage sleeve. The left end of the second-stage sleeve is clamped inside the right end of the first-stage sleeve. The left end of the measuring scale is located inside the second-stage sleeve. A compression spring is fixedly connected between the inner side of the left end of the second-stage sleeve and the left end of the measuring scale. The right rotating backing plate is rotationally connected to the right side of the measuring scale through a right connecting mechanism, and the right rotating backing plate can rotate upward or downward to the left relative to the right side of the measuring scale.
[0005] The following is a further optimization and / or improvement of the above technical solution of the utility model:
[0006] The above-mentioned left connecting mechanism may include a left connecting rod, a fixing pin, and a left fixing shaft. The right end of the left fixing shaft is fixedly connected to the left end of the first-level sleeve. The left end of the left connecting rod is fixedly connected to the right end of the left rotating backing plate. The right end of the left connecting rod is fixedly provided with a left front end part and a left rear end part at intervals in the front and rear directions. Both the left front end part and the left rear end part are provided with left through holes in the front and rear directions. The centers of the left through holes of the left front end part and the left rear end part are located on the same axis. The left end of the left fixing shaft is provided with a left fixing hole coaxial with the left through hole. The middle part of the fixing pin is fixed in the left fixing hole. The front and rear ends of the fixing pin are respectively sleeved in the left through holes of the left front end part and the left rear end part.
[0007] The above-mentioned right connecting mechanism may include a right connecting rod, a fixing pin, and a right fixing shaft. The right end of the right connecting rod is fixedly connected to the left end of the right rotating backing plate. The left end of the right connecting rod is fixedly provided with a right front end part and a right rear end part at intervals in the front and rear directions. Both the right front end part and the right rear end part are provided with right through holes in the front and rear directions. The centers of the right through holes of the right front end part and the right rear end part are located on the same axis. The left end of the right fixing shaft is fixedly connected to the right side of the measuring scale. The right end of the right fixing shaft is provided with a right fixing hole coaxial with the right through hole. The middle part of the fixing pin is fixed in the right fixing hole. The front and rear ends of the fixing pin are respectively sleeved in the right through holes of the right front end part and the right rear end part.
[0008] A spirit level may be fixed to the outside of the above-mentioned first-level sleeve.
[0009] An annular groove may be provided on the inner side of the right end of the above-mentioned first-level sleeve. At least two first opening grooves with openings facing right are distributed at intervals along the circumference at the right end of the first-level sleeve. The groove depth of the first opening groove is at least opened to the corresponding position of the annular groove. First convex platforms corresponding to the first opening grooves are distributed at intervals along the circumference on the outer side of the left end of the second-level sleeve. The first convex platforms are nested in the annular groove.
[0010] The left end of the above-mentioned compression spring may be fixed to the left side of the second-level sleeve. At least two second opening grooves with openings facing right are distributed at intervals along the circumference at the right end of the second-level sleeve. Limiting convex platforms corresponding to the second opening grooves are respectively provided on the upper and lower sides of the left end of the measuring scale. The limiting convex platforms are located inside the right end of the second-level sleeve. The right end of the compression spring is fixedly connected to the left side of the measuring scale.
[0011] The left end of the above-mentioned first-level sleeve may be fixedly installed with a left end cover through threads. The right end of the left fixing shaft is fixedly connected to the left end cover.
[0012] The application of this tool can effectively solve problems such as large measurement errors and the two ends of the measurement not being on the same horizontal line that occur in the measurement with a box ruler. This tool greatly improves the measurement accuracy of the inner diameters of the furnace bricks of the top arch, cylinder body, and cone of the gasifier and the representativeness of the measurement data.
[0013] The structure of the utility model is reasonable and compact, and it is convenient to use. It can effectively reduce the error in the measurement of the diameter of the gasifier, improve the accuracy and efficiency of the measurement data, and provide data support for the stable operation of the water coal slurry gasifier. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Appendix Figure 1 is a schematic diagram of the main view partial sectional structure of the utility model.
[0015] Appendix Figure 2 is for Figure 1 the enlarged partial top view structure diagram of the left connecting mechanism in the appendix.
[0016] Appendix Figure 3 is the enlarged right view structure diagram of the first-level sleeve.
[0017] Appendix Figure 4 is the enlarged left view structure diagram of the second-level sleeve.
[0018] The codes in the drawings are respectively: 1 is the left rotating backing plate, 2 is the first-level sleeve, 3 is the second-level sleeve, 4 is the measuring scale, 5 is the right rotating backing plate, 6 is the compression spring, 7 is the left connecting rod, 8 is the fixing pin, 9 is the left fixing shaft, 10 is the spirit level, 11 is the annular groove, 12 is the first-level opening groove, 13 is the first-level boss, 14 is the limiting boss, 15 is the left end cover, 16 is the left front end part, and 17 is the left rear end part. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The utility model is not limited by the following embodiments, and the specific implementation manners can be determined according to the technical solution of the utility model and the actual situation.
[0020] In the utility model, for the convenience of description, the description of the relative position relationship of each component is carried out according to the layout mode of the drawings in the specification, such as: the position relationships of front, rear, upper, lower, left, right, etc. are determined according to the layout direction of the drawings in the specification. Figure 1 The layout direction of the drawings in the specification. Figure 1 is determined.
[0021] The following further describes the utility model in combination with the embodiments and the drawings:
[0022] Embodiment 1: As shown in Appendix Figure 1 , 2As shown in the figure, the internal diameter measuring tool for the water coal slurry gasifier includes a left rotating backing plate 1, a first-stage sleeve 2, a second-stage sleeve 3, a measuring scale 4, and a right rotating backing plate 5. The left rotating backing plate 1 is rotationally connected to the left side of the first-stage sleeve 2 through a left connecting mechanism. The left rotating backing plate 1 can rotate upward or downward to the right relative to the left side of the first-stage sleeve 2. The left end of the second-stage sleeve 3 is clamped inside the right end of the first-stage sleeve 2. The left end of the measuring scale 4 is located inside the second-stage sleeve 3. A compression spring 6 is fixedly connected between the inner side of the left end of the second-stage sleeve 3 and the left end of the measuring scale 4. The right rotating backing plate 5 is rotationally connected to the right side of the measuring scale 4 through a right connecting mechanism. The right rotating backing plate 5 can rotate upward or downward to the left relative to the right side of the measuring scale 4.
[0023] This measuring tool can avoid the situation of downward deflection during measurement.
[0024] Utilizing the telescopic characteristics of the compression spring 6, the data of various parts of the gasifier can be measured, with a wider adaptability, and at the same time, the measurement accuracy is improved.
[0025] According to actual needs, the above internal diameter measuring tool for the water coal slurry gasifier can be further optimized and / or improved:
[0026] Embodiment 2: As an optimization of the above embodiment, as shown in the appendix Figure 2 shown,
[0027] The left connecting mechanism includes a left connecting rod 7, a fixing pin 8, and a left fixing shaft 9. The right end of the left fixing shaft 9 is fixedly connected to the left end of the first-stage sleeve 2. The left end of the left connecting rod 7 is fixedly connected to the right end of the left rotating backing plate 1. The left front end 16 and the left rear end 17 are fixedly arranged at intervals in the front and rear of the right end of the left connecting rod 7. Both the left front end 16 and the left rear end 17 are provided with left through holes in the front and rear directions. The centers of the left through holes of the left front end 16 and the left rear end 17 are located on the same axis. The left end of the left fixing shaft 9 is provided with a left fixing hole coaxial with the left through hole. The middle part of the fixing pin 8 is fixed in the left fixing hole. The front and rear ends of the fixing pin 8 are respectively sleeved in the left through holes of the left front end 16 and the left rear end 17.
[0028] The left front end 16 and the left rear end 17 can rotate around the fixing pin 8 as the axis. In this way, it is ensured that the left rotating backing plate 1 is closely attached to the left inner wall of the gasifier to improve the measurement accuracy.
[0029] Embodiment 3: As an optimization of the above embodiment, as required, the right connecting mechanism includes a right connecting rod, a fixing pin 8 and a right fixing shaft. The right end of the right connecting rod is fixedly connected to the left end of the right rotating backing plate 5. The front and rear ends of the left end of the right connecting rod are fixedly provided with a right front end portion and a right rear end portion at intervals. The right front end portion and the right rear end portion are both provided with right through holes in the front-to-back direction, and the centers of the right through holes of the right front end portion and the right rear end portion are located on the same axis. The left end of the right fixing shaft is fixed to the right side of the measuring scale 4, the right end of the right fixing shaft is provided with a right fixing hole coaxial with the right through hole, the middle of the fixing pin 8 is fixed in the right fixing hole, and the front and rear ends of the fixing pin 8 are respectively sleeved in the right through holes of the right front end portion and the right rear end portion.
[0030] The right front end portion and the right rear end portion can rotate around the fixing pin 8 as the axis. In this way, it is ensured that the right rotating backing plate 5 is closely attached to the right side of the inner wall of the gasifier to improve the measurement accuracy.
[0031] Embodiment 4: As an optimization of the above embodiment, as shown in the appendix Figure 1 a spirit level 10 is fixed to the outside of the first-stage sleeve 2.
[0032] An installation groove can be opened on the outside of the first-stage sleeve 2, and the lower part of the spirit level 10 is fixed in the installation groove. The spirit level 10 can be a metal spirit level or a glass spirit level. The spirit level 10 is used to determine whether the internal diameter measuring tool of the present coal-water slurry gasifier is level, that is, whether the measuring points at the left and right ends of this tool are on the same horizontal line.
[0033] After adjusting the two measuring points to be on the same horizontal line through the spirit level 10, read the reading of the measuring scale 4. The internal diameter of the gasifier = the reading of the measuring scale 4 + the horizontal length L outside (the left rotating backing plate 1, the first-stage sleeve 2, the second-stage sleeve 3 and the right rotating backing plate 5).
[0034] Embodiment 5: As an optimization of the above embodiment, as shown in the appendix Figure 1 、 3 、4, an annular groove 11 is provided on the inner side of the right end of the first-stage sleeve 2. At least two first-stage opening grooves 12 with openings facing right are distributed at intervals along the circumference at the right end of the first-stage sleeve 2. The groove depth of the first-stage opening grooves 12 is at least opened to the corresponding position of the annular groove 11. First-stage bosses 13 corresponding to the first-stage opening grooves 12 are distributed at intervals along the circumference on the outside of the left end of the second-stage sleeve 3, and the first-stage bosses 13 are nested in the annular groove 11.
[0035] The first-stage bosses 13 at the left end of the second-stage sleeve 3 are embedded into the corresponding depth through the first-stage opening grooves 12, and then the second-stage sleeve 3 is rotated to nest the first-stage bosses 13 in the annular groove 11. At the same time, the first-stage bosses 13 are staggered from the first-stage opening grooves 12 to achieve the purpose of fixedly connecting the first-stage sleeve 2 and the second-stage sleeve 3.
[0036] Embodiment 6: As an optimization of the above embodiment, as shown in the appendixFigure 1 As shown, the left end of the compression spring 6 is fixed to the left end side of the secondary sleeve 3, and the right end of the secondary sleeve 3 is provided with at least two secondary opening grooves opening to the right at intervals along the circumference, and the upper and lower sides of the left end of the measuring scale 4 are respectively provided with limiting bosses 14 corresponding to the secondary opening grooves, and the limiting bosses 14 are located in the right end of the secondary sleeve 3, and the right end of the compression spring 6 is fixedly connected to the left side of the measuring scale 4.
[0037] The limiting boss 14 is embedded into the right end of the secondary sleeve 3 through the secondary opening groove, and then the measuring scale 4 is rotated to stagger the limiting boss 14 and the secondary opening groove, and the limiting boss 14 is placed in the right end of the secondary sleeve 3 to achieve the purpose of fixed connection between the secondary sleeve 3 and the measuring scale 4.
[0038] The slotting method of the secondary opening groove at the right end of the secondary sleeve 3 can refer to the slotting method of the primary opening groove 12 at the right end of the primary sleeve 2.
[0039] Embodiment 7: As an optimization of the above embodiment, as shown in the attached Figure 1 , 2 As shown, a left end cover 15 is installed on the left end of the primary sleeve 2 by threaded fixing, and the right end of the left fixed shaft 9 is fixed together with the left end cover 15 .
[0040] The threaded connection makes it easy to disassemble and assemble the tool.
[0041] The above technical features respectively constitute various embodiments of the present utility model, which have strong adaptability and better implementation effect. Non-essential technical features can be added or reduced according to actual needs to meet the requirements of different situations.
[0042] The use process of the utility model is as follows: the tool is placed in a gasifier, and the left rotating pad 1 and the right rotating pad 5 are respectively against the inner wall of the gasifier. By adjusting the horizontal bubble 10, the measuring points on both sides of the gasifier are placed on the same horizontal line, and the reading of the measuring scale 4 is read. The internal diameter of the gasifier = the reading of the measuring scale 4 + the horizontal length L of the outside of (left rotating pad 1, primary sleeve 2, secondary sleeve 3 and right rotating pad 5).
Claims
1. An internal diameter measuring tool for a water coal slurry gasifier, characterized in that It includes a left rotating backing plate, a first-level sleeve, a second-level sleeve, a measuring scale and a right rotating backing plate. The left rotating backing plate is rotationally connected to the left side of the first-level sleeve through a left connecting mechanism. The left rotating backing plate can rotate upward or downward to the right relative to the left side of the first-level sleeve. The left end of the second-level sleeve is clamped inside the right end of the first-level sleeve. The left end of the measuring scale is located inside the second-level sleeve. A compression spring is fixedly connected between the inner side of the left end of the second-level sleeve and the left end of the measuring scale. The right rotating backing plate is rotationally connected to the right side of the measuring scale through a right connecting mechanism. The right rotating backing plate can rotate upward or downward to the left relative to the right side of the measuring scale.
2. The internal diameter measuring tool for a water-coal slurry gasifier according to claim 1, characterized in that The left connecting mechanism includes a left connecting rod, a fixing pin and a left fixing shaft. The right end of the left fixing shaft is fixedly connected to the left end of the first-level sleeve. The left end of the left connecting rod is fixedly connected to the right end of the left rotating backing plate. The left front end and the left rear end are fixedly arranged at intervals in the front and rear of the right end of the left connecting rod. Both the left front end and the left rear end are provided with left through holes in the front and rear directions. The centers of the left through holes of the left front end and the left rear end are located on the same axis. The left end of the left fixing shaft is provided with a left fixing hole coaxial with the left through hole. The middle part of the fixing pin is fixed in the left fixing hole. The front and rear ends of the fixing pin are respectively sleeved in the left through holes of the left front end and the left rear end.
3. The internal diameter measuring tool for a water coal gasifier according to claim 1 or 2, characterized in that The right connecting mechanism includes a right connecting rod, a fixing pin and a right fixing shaft. The right end of the right connecting rod is fixedly connected to the left end of the right rotating backing plate. The right front end and the right rear end are fixedly arranged at intervals in the front and rear of the left end of the right connecting rod. Both the right front end and the right rear end are provided with right through holes in the front and rear directions. The centers of the right through holes of the right front end and the right rear end are located on the same axis. The left end of the right fixing shaft is fixedly connected to the right side of the measuring scale. The right end of the right fixing shaft is provided with a right fixing hole coaxial with the right through hole. The middle part of the fixing pin is fixed in the right fixing hole. The front and rear ends of the fixing pin are respectively sleeved in the right through holes of the right front end and the right rear end.
4. The internal diameter measuring tool for a water coal slurry gasifier according to claim 1 or 2, characterized in that A spirit level is fixed on the outer side of the first-level sleeve.
5. The internal diameter measuring tool for a water coal slurry gasifier according to claim 3, characterized in that A spirit level is fixed on the outer side of the first-level sleeve.
6. The internal diameter measuring tool for a water coal slurry gasifier according to claim 1 or 2 or 5, characterized in that An annular groove is arranged on the inner side of the right end of the first-level sleeve. At least two first-level opening grooves with openings facing right are arranged at intervals along the circumference of the right end of the first-level sleeve. The groove depth of the first-level opening groove is at least opened to the corresponding position of the annular groove. First-level convex platforms corresponding to the first-level opening grooves are arranged at intervals along the circumference of the outer side of the left end of the second-level sleeve. The first-level convex platforms are nested in the annular groove.
7. The internal diameter measuring tool for a water coal slurry gasifier according to claim 3, characterized in that An annular groove is arranged on the inner side of the right end of the first-level sleeve. At least two first-level opening grooves with openings facing right are arranged at intervals along the circumference of the right end of the first-level sleeve. The groove depth of the first-level opening groove is at least opened to the corresponding position of the annular groove. First-level convex platforms corresponding to the first-level opening grooves are arranged at intervals along the circumference of the outer side of the left end of the second-level sleeve. The first-level convex platforms are nested in the annular groove.
8. The internal diameter measuring tool for a water coal slurry gasifier according to claim 4, characterized in that An annular groove is arranged on the inner side of the right end of the first-level sleeve. At least two first-level opening grooves with openings facing right are arranged at intervals along the circumference of the right end of the first-level sleeve. The groove depth of the first-level opening groove is at least opened to the corresponding position of the annular groove. First-level convex platforms corresponding to the first-level opening grooves are arranged at intervals along the circumference of the outer side of the left end of the second-level sleeve. The first-level convex platforms are nested in the annular groove.
9. The internal diameter measuring tool for a water coal slurry gasifier according to claim 1 or 2 or 5 or 7 or 8, characterized in that The left end of the compression spring is fixed to the left end side of the secondary sleeve. At least two secondary opening grooves with openings facing right are circumferentially spaced apart at the right end of the secondary sleeve. Limiting protrusions corresponding to the secondary opening grooves are respectively arranged on the upper and lower sides of the left end of the measuring scale. The limiting protrusions are located inside the right end of the secondary sleeve. The right end of the compression spring is fixedly connected to the left side of the measuring scale; or / and, the left end of the primary sleeve is fixedly installed with a left end cover through threads, and the right end of the left fixed shaft is fixed together with the left end cover.
10. The internal diameter measuring tool for a water coal slurry gasifier according to claim 6, characterized in that The left end of the compression spring is fixed to the left end side of the secondary sleeve. At least two secondary opening grooves with openings facing right are circumferentially spaced apart at the right end of the secondary sleeve. Limiting protrusions corresponding to the secondary opening grooves are respectively arranged on the upper and lower sides of the left end of the measuring scale. The limiting protrusions are located inside the right end of the secondary sleeve. The right end of the compression spring is fixedly connected to the left side of the measuring scale; or / and, the left end of the primary sleeve is fixedly installed with a left end cover through threads, and the right end of the left fixed shaft is fixed together with the left end cover.