Gearbox sealing performance detection device

Abstract

The utility model discloses a gear box sealing performance detection device, which belongs to the technical field of gear box detection and comprises a detection box, a box door is hinged to the outer surface of the detection box, a connecting frame is arranged in the detection box, a gear box body is arranged above the connecting frame, and the gear box sealing performance detection device further comprises a detection assembly which is located on the outer surface of the detection box. The detection device is used for detecting the sealing performance of a gearbox body. The sealing assembly is located between the detection box and the box door and used for connecting the box door and the detection box in a sealing mode so as to provide conditions for detection of the gearbox body; the dismounting and mounting assembly is located between the detection box and the connecting frame, the connecting frame can be conveniently mounted and dismounted, through the design of sliding of the connecting frame and automatic clamping, mounting and positioning of the gear box body become rapid and accurate, after detection is completed, rapid separation of the connecting frame and the gear box can be achieved through simple operation, and the detection efficiency is improved. And cleaning work can be carried out while a new round of detection is carried out, so that the detection efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gearbox detection, and more specifically, to a gearbox sealing detection device. Background Art

[0002] A gearbox is a mechanical transmission device, and its core function is to convert the rotational speed and torque of the input shaft into different rotational speeds and torques of the output shaft. A gearbox is a closed gear train composed of a series of integrated gears, and these gears transmit force and motion through meshing and rotation.

[0003] The patent with the publication number of CN220729595U discloses a gearbox sealing detection device. The gearbox sealing detection device includes a sealing cover, the sealing cover is sealingly connected to the housing of the output end of the gearbox, two through holes are formed on the side wall of the sealing cover, and the two through holes respectively form a vacuum gauge mounting hole and a vacuum pumping hole, and a vacuum gauge and a vacuum pump are respectively installed at the vacuum gauge mounting hole and the vacuum pumping hole. The beneficial effect of this utility model is to judge the sealing performance of the output end of the gearbox by observing the change curve of the vacuum degree in the sealing cover. It also judges the sealing performance of the output end of the gearbox by observing whether there is oil mist sucked out from the suction pipe of the vacuum pump. If there is a problem with the sealing structure of the output end. Comprehensively judge the sealing performance of the output end of the gearbox, which is convenient to accurately judge the gearbox sealing performance at the bench test stage, avoid the problem of output end sealing being found when the gearbox is working, ensure product quality, and reduce the later maintenance cost.

[0004] Although this device has many beneficial effects, there are still the following problems: Although this detection device can avoid the problem of output end sealing being found when the gearbox is working and ensure product quality, during the detection process of the gearbox, if the gearbox has poor sealing performance, the gearbox will leak oil. If the oil leaked in the detection device is not cleaned, it will affect the next detection and judgment. In the prior art, the cleaning process is time-consuming, thus affecting the detection efficiency of the gearbox. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a gearbox sealing detection device to solve the above problems.

[0006] To achieve the above object, the utility model provides the following technical solution: A gearbox sealing detection device includes a detection box, a box door is hinged on the outer surface of the detection box, a connecting frame is arranged inside the detection box, and a gearbox body is arranged above the connecting frame. It further includes:

[0007] A detection component, which is located on the outer surface of the detection box and is used for detecting the sealing performance of the gearbox body;

[0008] A sealing assembly, which is located between the detection box and the box door, is used to connect the box door and the detection box in a sealed manner so as to provide conditions for the detection of the gearbox body;

[0009] A disassembly and assembly component, which is located between the detection box and the connecting frame, is convenient for installing and disassembling the connecting frame.

[0010] Preferably, the detection component includes an air supply pump, an inlet pipe, an outlet pipe and a regulating valve. The top of the detection box is fixedly connected with the inlet pipe and the outlet pipe. The outer surfaces of the inlet pipe and the outlet pipe are both fixedly installed with regulating valves. The outer surface of the detection box is fixedly installed with an air supply pump, and the air supply pump is fixedly installed with the inlet pipe.

[0011] Preferably, a pressure sensor is fixedly installed on the inner wall of the detection box, and a digital display pressure gauge is fixedly installed on the outer surface of the detection box. The digital display pressure gauge is wirelessly connected to the pressure sensor.

[0012] Preferably, the sealing assembly includes a clamping block, a clamping groove and a sealing gasket. The outer surface of the box door is fixedly connected with the sealing gasket. The outer surface of the sealing gasket is fixedly connected with the clamping block. The front outer surface of the detection box is provided with a clamping groove. The clamping block is inserted into the clamping groove. The sealing gasket is movably connected with the front outer surface of the detection box. A handle is fixedly installed on the outer surface of the box door.

[0013] Preferably, two symmetrically distributed rectangular grooves are provided on the bottom inner wall of the detection box, and two insertion holes are provided in the interior of each of the two gearbox bodies.

[0014] Preferably, the disassembly and assembly component includes a clamping column, a connecting block, a housing and a telescopic spring. The bottom of the connecting frame is fixedly connected with two symmetrically distributed connecting blocks. Two clamping columns are movably connected inside each of the two connecting blocks. The four clamping columns are movably inserted into the corresponding insertion holes. The top of the connecting frame is fixedly connected with four symmetrically distributed housings. The four housings are movably connected with the corresponding clamping columns. The outer surfaces of the four clamping columns are all wound with telescopic springs, and the telescopic springs are located inside the corresponding housings.

[0015] Preferably, the two connecting blocks are slidably connected with the corresponding rectangular grooves.

[0016] Compared with the prior art, the present utility model provides a gearbox sealing detection device, which has the following beneficial effects:

[0017] This gearbox sealing detection device enables the quick and accurate installation and positioning of the gearbox body through the design of a sliding connecting frame and automatic clamping. After the detection is completed, the connecting frame can be quickly separated from the gearbox through simple operations, and cleaning work can be carried out while a new round of detection is in progress, greatly improving the detection efficiency.

[0018] This gearbox sealing detection device can accurately judge the sealing performance of the gearbox by using an air supply pump to send gas into the detection box and monitoring the air pressure change in the box in real time through a pressure sensor. The clamping design of the sealing gasket and the box door further enhances the overall sealing performance of the detection box, providing necessary conditions for accurate detection and improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is the present utility model Figure 1 an enlarged view of the structure at A in;

[0021] Figure 3 is a schematic structural diagram of the rectangular groove of the present utility model;

[0022] Figure 4 is a schematic structural diagram of the connecting frame of the present utility model;

[0023] Figure 5 is a schematic structural diagram of the clamping column of the present utility model.

[0024] In the figure: 1, detection box; 2, box door; 3, gearbox body; 4, air supply pump; 5, intake pipe; 6, outlet pipe; 7, regulating valve; 8, digital display pressure gauge; 9, connecting frame; 10, clamping block; 11, clamping groove; 12, sealing gasket; 13, rectangular groove; 14, insertion hole; 15, pressure sensor; 16, clamping column; 17, connecting block; 18, housing; 19, telescopic spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1 - 5 , the present utility model provides a technical solution:

[0027] A gearbox sealing detection device, including a detection box 1, a box door 2 is hinged on the outer surface of the detection box 1, a connecting frame 9 is arranged inside the detection box 1, and a gearbox body 3 is arranged above the connecting frame 9. It also includes:

[0028] A detection component, which is located on the outer surface of the detection box 1 and is used for detecting the sealing performance of the gearbox body 3;

[0029] A sealing component, which is located between the detection box 1 and the box door 2 and is used for hermetically connecting the box door 2 and the detection box 1 to provide conditions for the detection of the gearbox body 3;

[0030] A disassembly and assembly component, which is located between the detection box 1 and the connecting frame 9 and facilitates the installation and disassembly of the connecting frame 9. The digital display pressure gauge 8 wirelessly receives data and displays the current air pressure value for the operator to observe. If the air pressure in the detection box 1 remains stable and does not decrease significantly within a certain period of time, it indicates that the sealing performance of the gearbox body 3 is good and there is no leakage. If the air pressure drops significantly, it indicates that there is a leakage in the gearbox body 3.

[0031] Further, the detection component includes an air supply pump 4, an air inlet pipe 5, an air outlet pipe 6, and a regulating valve 7. The top of the detection box 1 is fixedly connected with the air inlet pipe 5 and the air outlet pipe 6. Regulating valves 7 are fixedly installed on the outer surfaces of the air inlet pipe 5 and the air outlet pipe 6. The air supply pump 4 is fixedly installed on the outer surface of the detection box 1, and the air supply pump 4 is fixedly installed with the air inlet pipe 5. Start the air supply pump 4, send a certain amount of gas into the detection box 1 through the air inlet pipe 5, and at the same time close the regulating valve 7 on the air inlet pipe 5 to prevent gas from flowing back.

[0032] Further, a pressure sensor 15 is fixedly installed on the inner wall of the detection box 1, a digital display pressure gauge 8 is fixedly installed on the outer surface of the detection box 1, and the digital display pressure gauge 8 is wirelessly connected to the pressure sensor 15. The pressure sensor 15 installed on the inner wall of the detection box 1 monitors the air pressure change in the box in real time and transmits the data to the external digital display pressure gauge 8. The pressure sensor 15 is of the FSTX800 model, and the digital display pressure gauge 8 is of the MIK-Y290 model.

[0033] Further, the sealing component includes a clamping block 10, a clamping groove 11, and a sealing gasket 12. The sealing gasket 12 is fixedly connected to the outer surface of the box door 2, the clamping block 10 is fixedly connected to the outer surface of the sealing gasket 12, a clamping groove 11 is opened on the front outer surface of the detection box 1, the clamping block 10 is inserted into the clamping groove 11, and the sealing gasket 12 is movably connected to the front outer surface of the detection box 1. A handle is fixedly installed on the outer surface of the box door 2. Close the box door 2, the sealing gasket 12 on the outer surface of the box door 2 contacts the front outer surface of the detection box 1, and is inserted into the clamping groove 11 on the front side of the detection box 1 through the clamping block 10 to form a preliminary seal. The sealing gasket 12 ensures the sealing performance between the box door 2 and the detection box 1 and provides necessary conditions for subsequent sealing detection.

[0034] Furthermore, two symmetrically distributed rectangular grooves 13 are formed in the inner wall of the bottom of the detection box 1, two insertion holes 14 are formed in each of the two gearbox bodies 3, and the clamping columns 16 are inserted into the corresponding insertion holes 14.

[0035] Furthermore, the disassembly and assembly component includes clamping columns 16, connection blocks 17, a housing 18 and a telescopic spring 19. Two symmetrically distributed connection blocks 17 are fixedly connected to the bottom of the connection frame 9. Two clamping columns 16 are movably connected to the inside of each of the two connection blocks 17. The four clamping columns 16 are movably inserted into the corresponding insertion holes 14. Four symmetrically distributed housings 18 are fixedly connected to the top of the connection frame 9. The four housings 18 are movably connected to the corresponding clamping columns 16. Telescopic springs 19 are wound around the outer surfaces of the four clamping columns 16. The telescopic springs 19 are located inside the corresponding housings 18. During the sliding of the connection blocks 17, the clamping columns 16 move upward to compress the telescopic springs 19 located inside the housings 18, so that the bottom of the clamping columns 16 contacts the rectangular grooves 13. When the clamping columns 16 move with the movement of the connection blocks 17 and reach above the insertion holes 14, the telescopic springs 19 reset without force extrusion, so that the clamping columns 16 move downward into the insertion holes 14, and the connection frame 9 is connected to the inner wall of the detection box 1.

[0036] Furthermore, the two connection blocks 17 are slidably connected to the corresponding rectangular grooves 13, and the connection frame 9 is slidably connected to the rectangular grooves 13 at the bottom of the detection box 1 through the connection blocks 17 at its bottom.

[0037] Working principle: When the staff needs to use the gear box sealing detection device, the gear box body 3 to be detected is placed on the connecting frame 9 in the detection box 1. The connecting frame 9 is slidably connected to the rectangular groove 13 at the bottom of the detection box 1 through the connecting block 17 at the bottom to ensure stability and easy positioning. When operating the connecting frame 9 to slide, the plug-in hole 14 located on the outside of the detection box 1 is between the two clamping columns 16, so that the two clamping columns 16 can be plugged into the corresponding plug-in holes 14. During the sliding process of the connecting block 17, the clamping column 16 moves up to squeeze the telescopic spring 19 located in the housing 18, so that the bottom of the clamping column 16 is in contact with the rectangular groove 13. The connecting block 17 moves the clamping column 16 to the top of the plug hole 14, and the telescopic spring 19 is reset without force extrusion, so that the clamping column 16 moves down to the plug hole 14, and the connecting frame 9 is connected to the inner wall of the detection box 1. The connecting frame 9 is installed in the detection box 1 so that the gear box body 3 is located in the detection box 1. The box door 2 is closed, and the sealing gasket 12 on the outer surface of the box door 2 contacts the outer surface of the front side of the detection box 1, and is plugged into the clamping groove 11 on the front side of the detection box 1 through the clamping block 10 to form a preliminary seal. The sealing gasket 12 ensures the sealing between the box door 2 and the detection box 1. The subsequent sealing test provides necessary conditions, starts the air pump 4, and feeds a certain amount of gas into the test box 1 through the air inlet pipe 5, and at the same time closes the regulating valve 7 on the air inlet pipe 5 to prevent gas backflow. At this time, the air pressure inside the test box 1 gradually increases, and the pressure sensor 15 installed on the inner wall of the test box 1 monitors the air pressure changes in the box in real time, and transmits the data to the external digital pressure gauge 8. The digital pressure gauge 8 wirelessly receives data and displays the current air pressure value for the operator to observe. If the air pressure in the test box 1 remains stable within a certain period of time without obvious decline, it means that the sealing performance of the gear box body 3 is good and there is no leakage. If the air pressure drops significantly, it means that there is a leak in the gear box body 3, which requires further inspection and maintenance. After the inspection is completed, open the regulating valve 7 on the air outlet pipe 6 to release the gas in the inspection box 1 to restore the air pressure to a normal level. Open the box door 2 by the handle. If the gear box body 3 has poor sealing, negative pressure will appear inside it, and oil will leak out. Pull the clamping column 16 upward so that the clamping column 16 is disengaged from the plug-in hole 14, thereby realizing the rapid separation of the connecting frame 9 and the gear box body 3. When the new gear box body 3 is subsequently inspected, the connecting frame 9 that has leaked oil can be cleaned, thereby improving the inspection efficiency.

[0038] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gearbox sealing detection device, comprising a detection box (1), characterized in that: The outer surface of the detection box (1) is hinged with a box door (2). Inside the detection box (1), there is a connecting frame (9). Above the connecting frame (9), there is a gearbox body (3). The device further includes: A detection component, which is located on the outer surface of the detection box (1) and is used for detecting the sealing performance of the gearbox body (3); A sealing component, which is located between the detection box (1) and the box door (2) and is used for hermetically connecting the box door (2) and the detection box (1) to provide conditions for the detection of the gearbox body (3); A disassembly and assembly component, which is located between the detection box (1) and the connecting frame (9) and facilitates the installation and disassembly of the connecting frame (9).

2. The gearbox sealing detection device according to claim 1, characterized in that: The detection component includes an air supply pump (4), an inlet pipe (5), an outlet pipe (6) and a regulating valve (7). The top of the detection box (1) is fixedly connected with the inlet pipe (5) and the outlet pipe (6). The outer surfaces of the inlet pipe (5) and the outlet pipe (6) are both fixedly installed with regulating valves (7). The outer surface of the detection box (1) is fixedly installed with an air supply pump (4), and the air supply pump (4) is fixedly installed with the inlet pipe (5).

3. A gearbox sealing performance detection device according to claim 1, wherein: A pressure sensor (15) is fixedly installed on the inner wall of the detection box (1). A digital display pressure gauge (8) is fixedly installed on the outer surface of the detection box (1). The digital display pressure gauge (8) is wirelessly connected to the pressure sensor (15).

4. A gearbox sealing detection device according to claim 1, characterized in that: The sealing component includes a clamping block (10), a clamping groove (11) and a sealing gasket (12). The outer surface of the box door (2) is fixedly connected with the sealing gasket (12). The outer surface of the sealing gasket (12) is fixedly connected with the clamping block (10). The front outer surface of the detection box (1) is provided with a clamping groove (11). The clamping block (10) is inserted into the clamping groove (11). The sealing gasket (12) is movably connected to the front outer surface of the detection box (1). A handle is fixedly installed on the outer surface of the box door (2).

5. A gearbox sealing performance detection device according to claim 1, characterized in that: Two symmetrically distributed rectangular grooves (13) are opened on the bottom inner wall of the detection box (1). Two insertion holes (14) are opened inside both of the two gearbox bodies (3).

6. The gearbox sealing detection device according to claim 1, characterized in that: The disassembly and assembly component includes clamping columns (16), connecting blocks (17), a housing (18) and a telescopic spring (19). The bottom of the connecting frame (9) is fixedly connected with two symmetrically distributed connecting blocks (17). Two clamping columns (16) are movably connected inside both of the two connecting blocks (17). The four clamping columns (16) are movably inserted into the corresponding insertion holes (14). The top of the connecting frame (9) is fixedly connected with four symmetrically distributed housings (18). The four housings (18) are movably connected to the corresponding clamping columns (16). The outer surfaces of the four clamping columns (16) are all wound with telescopic springs (19). The telescopic springs (19) are located inside the corresponding housings (18).

7. The sealing performance detection device for a gearbox according to claim 6, wherein: The two connecting blocks (17) are slidably connected to the corresponding rectangular grooves (13).

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