Current sensor detection system
By designing a current sensor detection system, the combination of rotary ring and moving parts is used to realize continuous loading and unloading of the current sensor and detection, solving the problem of low single detection efficiency in the prior art and improving the detection efficiency.
Patent Information
- Application Number
- CN202422215799.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing current sensor detection device can only detect one at a time, and the detection efficiency is low.
A current sensor detection system is designed, including a workbench, multiple fixed fixtures, position detection components and current detection components. The rotation of the rotary ring realizes continuous loading and unloading and detection, and multiple guide posts and moving parts are used to detect the placement position and connection state of the current sensor, and the copper bar and connector are combined to detect the current signal.
The continuous loading and unloading of the current sensor is realized, the detection efficiency is improved, and detection errors caused by the current sensor are avoided.
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Figure CN223092126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of current sensors, in particular to a current sensor detection system. Background Art
[0002] Current sensors need to be powered on and detected at the end of the production line to ensure product quality.
[0003] For example, an insulation on-line monitoring micro-current sensor detection device proposed in the utility model patent with the application number CN202322032638.0. Among them, the reciprocating motion of the detection mechanism is realized through a rotating disk and a reset component, which can effectively avoid the problems of easy wear and slippage when using a lead screw to drive the detection mechanism to perform reciprocating motion, affecting the normal operation of the power-on detection mechanism. The fixing frame is in a shape of "7", which is convenient to hang the power-on detection mechanism above the insulation on-line monitoring micro-current sensor to be detected, so that the insulation on-line monitoring micro-current sensor detection device can be used in combination with the existing well-known conveyor belt, and has the characteristics of safety, labor saving, simplicity and high efficiency.
[0004] However, the existing detection device can only detect one current sensor at a time, resulting in low detection efficiency. Summary of the Utility Model
[0005] In view of this, it is necessary to provide a current sensor detection system to solve the problem that the existing detection device can only detect one current sensor at a time, resulting in low detection efficiency.
[0006] The utility model provides a current sensor detection system, which includes a workbench, a plurality of fixing jigs, a position detection component and a current detection component. The workbench includes a base and a rotating ring. An annular groove is formed on the base, and the rotating ring is rotatably connected to the annular groove. A plurality of the fixing jigs are arranged along the circumferential direction of the rotating ring. Grooves for placing current sensors are formed at the tops of the plurality of fixing jigs. The position detection component includes a first moving member and a guide post. The first moving member is installed on the workbench, and the output end of the first moving member is connected to the guide post to drive the guide post to contact the upright post of the current sensor to detect the placement position of the current sensor. The current detection component includes a second moving member, a copper bar, a third moving member and a connector. The second moving member and the third moving member are both installed on the workbench. The output end of the second moving member is connected to the copper bar to drive the copper bar to be inserted into the current sensor. The output end of the third moving member is connected to the connector to drive the connector to be connected to the pin of the current sensor.
[0007] Further, it further includes a contact switch installed on the guide post away from the first moving member. The number of the guide posts is multiple, and the multiple guide posts correspond to the multiple upright posts of the multiple current sensors one by one.
[0008] Further, both the first moving member and the third moving member are arranged in the oil cylinder within the swivel ring.
[0009] Further, the second moving member includes a mounting seat, a first linear motor, and a second linear motor arranged outside the swivel ring. The first linear motor is fixedly arranged on the mounting seat, and the output end of the first linear motor is connected to the second linear motor to drive the second linear motor to move along the radial direction of the swivel ring. The output end of the second linear motor is connected to the copper bar to drive the copper bar to move in the vertical direction.
[0010] Further, it further includes a limit sleeve installed on the output end of the third moving member. The limit sleeve is used for mating connection with the upright post of the current sensor.
[0011] Further, the number of the grooves on the fixed fixture is multiple.
[0012] Further, it further includes a calibration component installed on the workbench.
[0013] Further, it further includes a coding component installed on the workbench.
[0014] Further, it further includes a blanking component installed on the workbench.
[0015] Further, the position detection component, the current detection component, the calibration component, the coding component, and the blanking component are arranged in sequence along the rotation direction of the swivel ring. The number of the fixed fixtures is six, and when the swivel ring rotates, five of the fixed fixtures are respectively facing the position detection component, the current detection component, the calibration component, the coding component, and the blanking component.
[0016] Compared with the prior art, the current sensor to be detected can be placed on the fixed fixture. As the rotary ring rotates, the fixed fixture can be moved to a position directly opposite the position detection component. At this time, the output end of the first moving part is connected to the guide post, which is used to drive the guide post to contact the upright post of the current sensor to detect the placement position of the current sensor, avoiding the reverse placement of the current sensor and affecting subsequent detection. Subsequently, the rotary ring drives the fixed fixture to rotate to a position directly opposite the current detection component. At this time, the output end of the second moving part is connected to the copper bar, which is used to drive the copper bar to be inserted into the current sensor. The current sensor detects the current signal. At the same time, the output end of the third moving part is connected to the connector, which is used to drive the connector to be connected to the pin of the current sensor to detect the working state of the current sensor. As the rotary ring rotates, continuous loading and unloading and detection operations can be realized, and the detection efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a schematic diagram of the overall structure of the current sensor detection system provided by an embodiment of the present invention;
[0018] Figure 2 FIG. is a schematic diagram of the structure of the fixed fixture and the position detection component in the current sensor detection system provided by an embodiment of the present invention;
[0019] Figure 3 FIG. is a schematic diagram of the structure of the current detection component in the current sensor detection system provided by an embodiment of the present invention;
[0020] Figure 4 FIG. is the current sensor detection system provided by an embodiment of the present invention Figure 3 The enlarged schematic diagram of part A in. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will specifically describe the preferred embodiments of the present invention in conjunction with the drawings. The drawings constitute a part of this application and are used together with the embodiments of the present invention to explain the principle of the present invention, and are not used to limit the scope of the present invention.
[0022] As Figures 1-3As shown in the figure, a current sensor detection system provided by the utility model includes a workbench 100, a plurality of fixed jigs 200, a position detection component 300 and a current detection component 400. The workbench 100 includes a base 110 and a rotating ring 120. An annular groove 111 is formed on the base 110, and the rotating ring 120 is rotatably connected to the annular groove 111. A plurality of fixed jigs 200 are arranged along the circumference of the rotating ring 120. Grooves 210 for placing a current sensor M are formed at the tops of the plurality of fixed jigs 200. The position detection component 300 includes a first moving member 310 and a guide post 320. The first moving member 310 is installed on the workbench 100, and the output end of the first moving member 310 is connected to the guide post 320 to drive the guide post 320 to contact the column M1 of the current sensor M to detect the placement position of the current sensor M. The current detection component 400 includes a second moving member 410, a copper bar 420, a third moving member 430 and a connector 440. The second moving member 410 and the third moving member 430 are both installed on the workbench 100. The output end of the second moving member 410 is connected to the copper bar 420 to drive the copper bar 420 to be inserted into the current sensor M. The output end of the third moving member 430 is connected to the connector 440 to drive the connector 440 to be connected to the pin of the current sensor M.
[0023] Specifically, the current sensor M to be detected can be placed on the fixed jig 200. As the rotating ring 120 rotates, the fixed jig 200 can move to a position directly opposite the position detection component 300. At this time, the output end of the first moving member 310 is connected to the guide post 320 to drive the guide post 320 to contact the column M1 of the current sensor M to detect the placement position of the current sensor M, avoiding the current sensor M being placed in the wrong direction and affecting subsequent detection. Then, the rotating ring 120 drives the fixed jig 200 to rotate to a position directly opposite the current detection component 400. At this time, the output end of the second moving member 410 is connected to the copper bar 420 to drive the copper bar 420 to be inserted into the current sensor M. The current sensor M detects a current signal. At the same time, the output end of the third moving member 430 is connected to the connector 440 to drive the connector 440 to be connected to the pin of the current sensor M to detect the working state of the current sensor M. As the rotating ring 120 rotates, continuous loading and unloading and detection operations can be realized, and the detection efficiency is high.
[0024] In this implementation scheme, the workbench 100 includes a base 110 and a rotating ring 120. An annular groove 111 is formed on the base 110, and the rotating ring 120 is rotatably connected to the annular groove 111.
[0025] Among them, both the part of the base 110 inside and outside the rotating ring 120 can be used to install the structures for system detection, and the installation space is large.
[0026] In this implementation, a plurality of fixed fixtures 200 are arranged circumferentially along the swivel ring 120, and grooves 210 for placing the current sensor M are provided at the tops of the plurality of fixed fixtures 200.
[0027] This embodiment further includes a contact switch installed on the guide post 320 away from the first moving member 310. The number of guide posts 320 is multiple, and the multiple guide posts 320 correspond one by one to the multiple upright posts M1 of the multiple current sensors M.
[0028] When the current sensor M is placed correctly, that is, when it is placed upright, the multiple guide posts 320 can move to a position where they abut against the multiple upright posts M1 of the current sensor M. At this time, the contact switch is triggered, indicating that the detection is qualified. If the current sensor M is placed upside down, when the multiple guide posts 320 move to the maximum stroke, the multiple guide posts 320 are arranged at intervals with the multiple upright posts M1. At this time, the contact switch is not triggered, which means that the current sensor M is placed reversely and the placement position of the current sensor M needs to be adjusted.
[0029] It can be understood that the above contact switch can be externally connected to a display lamp. When the contact switch is triggered, the display lamp lights up for easy observation.
[0030] The current detection component 400 in this implementation includes a second moving member 410, a copper bar 420, a third moving member 430, and a connector 440. The second moving member 410 and the third moving member 430 are both installed on the workbench 100. The output end of the second moving member 410 is connected to the copper bar 420 to drive the copper bar 420 to be inserted into the current sensor M. The output end of the third moving member 430 is connected to the connector 440 to drive the connector 440 to be connected to the pins of the current sensor M.
[0031] It can be understood that the detection principle of the current sensor M is as follows: insert the copper bar 420 into the through hole in the middle of the current sensor M. The current sensor M senses the current and generates a voltage signal, which passes out through the pins. The connector 440 is connected to an external device, and it can be known whether the voltage signal meets the standard.
[0032] In one embodiment, both the first moving member 310 and the third moving member 430 are oil cylinders arranged inside the swivel ring 120.
[0033] In one embodiment, the second moving member 410 includes a mounting base 411 arranged outside the swivel ring 120, a first linear motor 412, and a second linear motor 413. The first linear motor 412 is fixedly arranged on the mounting base 411. The output end of the first linear motor 412 is connected to the second linear motor 413 to drive the second linear motor 413 to move along the radial direction of the swivel ring 120. The output end of the second linear motor 413 is connected to the copper bar 420 to drive the copper bar 420 to move in the vertical direction.
[0034] Such asFigure 4 As shown, in this embodiment, it further includes a limit sleeve 450 installed on the output end of the third moving member 430, and the limit sleeve 450 is used for cooperating and connecting with the column M1 of the current sensor M.
[0035] To improve the detection efficiency, in one embodiment, the number of grooves 210 on the fixed fixture 200 is multiple, and the corresponding number of guide posts 320, copper bars 420, and connectors 440 is also multiple.
[0036] After detecting the sensitivity of the current sensor M, to control the response range of the current sensor M, this implementation scheme further includes a calibration component 500 installed on the workbench 100, and the calibration component 500 is used to calibrate the current sensor M. Among them, the calibration component 500 is a structure that those skilled in the art can think of. For example, a current sensor calibration device based on current proposed in the utility model patent with the application number CN201721858956.0.
[0037] This implementation scheme further includes a coding component 600 installed on the workbench 100. Among them, the coding component 600 is a structure that those skilled in the art can think of. For example, a laser coding device for integrated processing of current sensors proposed in the utility model patent with the application number CN202322891899.8.
[0038] This implementation scheme further includes a blanking component 700 installed on the workbench 100. Among them, the blanking component 700 can be implemented by structures such as a conveyor belt.
[0039] In this embodiment, the position detection component 300, current detection component 400, calibration component 500, coding component 600, and blanking component 700 are arranged in sequence along the rotation direction of the rotating ring 120. The number of fixed fixtures 200 is six, and when the rotating ring 120 rotates, five of the fixed fixtures 200 are respectively facing the position detection component 300, current detection component 400, calibration component 500, coding component 600, and blanking component 700.
[0040] Compared with the prior art: The current sensor M to be detected can be placed on the fixed fixture 200. As the rotary ring 120 rotates, the fixed fixture 200 can be moved to a position directly facing the position detection component 300. At this time, the output end of the first moving member 310 is connected to the guide post 320 to drive the guide post 320 to contact the upright post M1 of the current sensor M to detect the placement position of the current sensor M, avoiding the reverse placement of the current sensor M and affecting subsequent detection. Subsequently, the rotary ring 120 drives the fixed fixture 200 to rotate to a position directly facing the current detection component 400. At this time, the output end of the second moving member 410 is connected to the copper bar 420 to drive the copper bar 420 to be inserted into the current sensor M. The current sensor M detects a current signal. At the same time, the output end of the third moving member 430 is connected to the connector 440 to drive the connector 440 to be connected to the pin of the current sensor M to detect the working state of the current sensor M. As the rotary ring 120 rotates, continuous loading and unloading and detection operations can be realized, and the detection efficiency is high.
[0041] As described above, it is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention.
Claims
1. A current sensor detection system, characterized in that, It includes a workbench, multiple fixed jigs, a position detection component, and a current detection component; The workbench includes a base and a swivel ring. An annular groove is formed on the base, and the swivel ring is rotatably connected to the annular groove; Multiple of the fixed jigs are arranged circumferentially along the swivel ring. Grooves for placing current sensors are formed at the tops of multiple of the fixed jigs; The position detection component includes a first moving member and a guide post. The first moving member is installed on the workbench, and the output end of the first moving member is connected to the guide post to drive the guide post to contact the upright post of the current sensor to detect the placement position of the current sensor; The current detection component includes a second moving member, a copper busbar, a third moving member, and a connector. The second moving member and the third moving member are both installed on the workbench. The output end of the second moving member is connected to the copper busbar to drive the copper busbar to be inserted into the current sensor. The output end of the third moving member is connected to the connector to drive the connector to be connected to the pins of the current sensor.
2. The current sensor detection system according to claim 1, wherein It further includes a contact switch installed on the guide post away from the first moving member. The number of the guide posts is multiple, and multiple of the guide posts correspond one by one to multiple upright posts of multiple of the current sensors.
3. The current sensor detection system according to claim 1, wherein Both the first moving member and the third moving member are oil cylinders disposed within the swivel ring.
4. The current sensor detection system according to claim 1, characterized in that, The second moving member includes a mounting base, a first linear motor, and a second linear motor disposed outside the swivel ring. The first linear motor is fixedly disposed on the mounting base, and the output end of the first linear motor is connected to the second linear motor to drive the second linear motor to move along the radial direction of the swivel ring. The output end of the second linear motor is connected to the copper busbar to drive the copper busbar to move in the vertical direction.
5. The current sensor detection system according to claim 1, characterized in that It further includes a limit sleeve installed on the output end of the third moving member. The limit sleeve is used for mating connection with the upright post of the current sensor.
6. The current sensor detection system according to claim 1, wherein, The number of the grooves on the fixed jig is multiple.
7. The current sensor detection system according to claim 1, characterized in that It further includes a calibration component installed on the workbench.
8. The current sensor detection system according to claim 7, wherein, It further includes a coding component installed on the workbench.
9. The current sensor detection system according to claim 8, wherein It further includes a blanking component installed on the workbench.
10. The current sensor detection system according to claim 9, wherein The position detection component, the current detection component, the calibration component, the coding component, and the blanking component are arranged in sequence along the rotation direction of the swivel ring. The number of the fixed jigs is six, and when the swivel ring rotates, five of the fixed jigs are respectively facing the position detection component, the current detection component, the calibration component, the coding component, and the blanking component.
Citation Information
Patent Citations
Current sensor calibration device based on electric current
CN207636752U
Insulation on-line monitoring micro-current sensor detection device
CN220773108U
Laser coding device for integrated processing of current sensor
CN221289887U