Acid filling device for lead storage battery

By designing an anti-drip mechanism to collect residual acid liquid, the drip problem of acid injection device is solved, and a safe and reliable acid liquid treatment is achieved.

CN223093088UActive Publication Date: 2025-07-11JIANGXI JINGJIU DIANYUAN JIUJIANG CO LTD
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Patent Information

Application Number
CN202422029507.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-11
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

After the existing acid injection device is completed, the residual acid solution of the acid injection device is prone to dripping onto the battery or processing table, causing corrosion and splashing, causing safety hazards.

Method used

A lead-acid injection device is designed, including an anti-drip mechanism, which uses hydraulic rods, wedge blocks, rotors and collection boxes to shake off the residual acid liquid through a vibrator and collect it into the liquid collection tank to avoid sputtering.

Benefits of technology

Effectively collect residual acid liquid to prevent it from sputtering onto the battery or countertop, reduce corrosion and safety risks, and meet usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an acid filling device for a lead storage battery, and relates to the technical field of battery acid filling. The device comprises a machine body, an acid injector is arranged in the middle of the machine body, an anti-dripping mechanism is arranged in the middle of the machine body, the anti-dripping mechanism comprises a fixing block, a wedge-shaped block, a push rod, a rotary drum, a torsional spring and a collecting box, the fixing block is fixedly installed at the top of the acid injector, the wedge-shaped block is fixedly arranged at one end of the fixing block, and the rotary drum is rotationally connected to one side of the machine body; the push rod is fixedly connected to one end of the rotary drum, the cambered surface of the wedge block abuts against the outer surface of the push rod, the torsional spring is installed between the machine body and the rotary drum, and the collecting box is fixedly connected to one side of the rotary drum and right faces the bottom of the acid injector. According to the device, residual acid liquor can be effectively collected through the anti-dripping mechanism, the situation that the acid liquor is randomly splashed to a table top to affect a battery and other objects is avoided, the mechanism can complete collection and avoidance without additional power, the practical value is achieved, and the requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery acid injection, in particular to an acid injection device for lead-acid batteries. Background Technique

[0002] A lead-acid battery is a device that stores and releases electrical energy through chemical reactions. Its working principle is mainly based on the electrochemical reaction between lead and lead dioxide (positive electrode) and dilute sulfuric acid (electrolyte). During the use of lead-acid batteries, due to the evaporation of the electrolyte and the consumption of internal chemical reactions, the water content of the electrolyte will gradually decrease and the concentration will gradually decrease. In order to maintain the concentration and amount of the electrolyte, it is necessary to regularly inject an appropriate amount of deionized water or dilute sulfuric acid solution into the battery.

[0003] After the existing acid injection device finishes acid injection, the acid injector will have residual acid liquid, which will drip onto the battery to be processed or onto the processing table during the processing process, resulting in corrosion of the processing table and the battery. At the same time, the acid liquid dripping onto the table will splash everywhere, which is likely to cause damage to other equipment or operators. Therefore, we propose a new type of acid injection device for lead-acid batteries to solve the above problems. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides an acid injection device for lead-acid batteries, which solves the problem that after the existing acid injection device finishes acid injection, the acid injector will have residual acid liquid, which will drip onto the battery to be processed or onto the processing table during the processing process, resulting in corrosion of the processing table and the battery. At the same time, the acid liquid dripping onto the table will splash everywhere, which is likely to cause damage to other equipment or operators.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: An acid injection device for lead-acid batteries includes a machine body, an acid injector is arranged in the middle of the machine body, and an anti-dripping mechanism is arranged in the middle of the machine body. The anti-dripping mechanism includes a fixed block, a wedge block, a push rod, a rotating cylinder, a torsion spring and a collection box;

[0006] The fixed block is fixedly installed on the top of the acid injector, the wedge block is fixedly arranged at one end of the fixed block, the rotating cylinder is rotatably connected to one side of the machine body, the push rod is fixedly connected to one end of the rotating cylinder, the arc surface of the wedge block abuts against the outer surface of the push rod, the torsion spring is installed between the machine body and the rotating cylinder, the collection box is fixedly connected to one side of the rotating cylinder, and the collection box is directly opposite to the bottom of the acid injector.

[0007] Preferably, a first support rod is fixedly installed at the end of the fixed block, and the other end of the first support rod is fixedly connected to the wedge block.

[0008] Preferably, a fixed column is fixedly installed on one side of the machine body, and the rotating cylinder rotates on the outer surface of the fixed column.

[0009] Preferably, one end of the rotary drum is fixedly installed with a second support rod, and the other end of the second support rod is fixedly connected to the collection box.

[0010] Preferably, a guiding plate is fixedly installed on the top of the collection box.

[0011] Preferably, a connecting piece is fixedly installed at the bottom of the collection box. The connecting piece includes an upper flange, a lower flange, a sealing strip and fixing bolts;

[0012] The upper flange is fixedly installed at the bottom of the collection box, the sealing strip is fixedly installed at the bottom of the upper flange, a groove is formed inside the lower flange, the upper flange is movably clamped with the lower flange, and the fixing bolts are threadedly connected inside the upper flange and the lower flange.

[0013] Preferably, the bottom of the lower flange is fixedly connected with an elastic collection pipe, a liquid collection box is fixedly installed on the back of the machine body, and the other end of the elastic collection pipe is fixedly installed on the top of the liquid collection box.

[0014] Preferably, a vibrator is fixedly installed at the bottom of the fixing block.

[0015] The utility model discloses an acid injection device for lead-acid batteries, and the beneficial effects thereof are as follows: the device can effectively collect residual acid liquid through the anti-dripping mechanism, avoiding the acid liquid from splashing onto the tabletop randomly and affecting the battery and other items. This mechanism can complete collection and avoidance without additional power, has practical value, and meets the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a rear view of the structure of the present utility model;

[0019] Figure 3 It is a usage diagram of the anti-dripping structure of the present utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the connecting piece of the present utility model.

[0021] In the figure: 1. Machine body; 2. Acid injector; 3. Anti-dripping mechanism; 301. Fixed block; 302. Wedge block; 303. Push rod; 304. Rotating cylinder; 305. Torsion spring; 306. Collection box; 307. First support rod; 308. Fixed column; 309. Second support rod; 310. Guide plate; 311. Connector; 3111. Upper flange; 3112. Lower flange; 3113. Sealing strip; 3114. Fixed bolt; 312. Elastic collection tube; 313. Liquid collection tank; 4. Vibrator. Specific implementation mode

[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0023] By providing an acid injection device for lead-acid batteries in the embodiments of the present application, the problem that after the existing acid injection device finishes acid injection, the acid injector will have residual acid liquid, which will drip onto the battery to be processed or onto the processing table during the processing process, resulting in corrosion of the processing table and the battery, and at the same time, the acid liquid dripping onto the table will splash everywhere, easily causing harm to other equipment or operators is solved.

[0024] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the specification drawings and specific implementation modes.

[0025] The embodiments of the present utility model disclose an acid injection device for lead-acid batteries.

[0026] According to the attached Figures 1-4 As shown, it includes a machine body 1, an acid injector 2 is arranged in the middle of the machine body 1, an anti-dripping mechanism 3 is arranged in the middle of the machine body 1, and the anti-dripping mechanism 3 includes a fixed block 301, a wedge block 302, a push rod 303, a rotating cylinder 304, a torsion spring 305 and a collection box 306;

[0027] When the device is in use, the hydraulic rod drives the acid injector 2 to move downward to inject acid into the battery. During this period, the wedge block 302 also moves downward accordingly, and its arc surface pushes the push rod 303 open, driving the collection box 306 to retreat to one side. After the acid injection is completed, the hydraulic rod drives the acid injector 2 to move upward. The rotating cylinder 304 arranged on one side of the machine body 1 rotates under the reaction force of the torsion spring 305, and rotates the collection box 306 fixed on one side of it to the bottom of the acid injector 2. Then, the micro-vibrator 4 at the bottom of the fixed block 301 is started to shake out the residual acid liquid inside the acid injector 2, which falls into the collection box 306 through the guiding plate 310 and finally flows into the liquid collection tank 313 through the elastic collection tube 312, completing the collection of the residual acid liquid.

[0028] The fixed block 301 is fixedly installed on the top of the acid injector 2. The wedge block 302 is fixedly arranged at one end of the fixed block 301. The rotating cylinder 304 is rotatably connected to one side of the machine body 1. The push rod 303 is fixedly connected to one end of the rotating cylinder 304. The arc surface of the wedge block 302 abuts against the outer surface of the push rod 303. The torsion spring 305 is installed between the machine body 1 and the rotating cylinder 304. The collection box 306 is fixedly connected to one side of the rotating cylinder 304, and the collection box 306 is directly opposite to the bottom of the acid injector 2.

[0029] A first support rod 307 is fixedly installed at the end of the fixed block 301, and the other end of the first support rod 307 is fixedly connected to the wedge block 302.

[0030] A fixed column 308 is fixedly installed on one side of the machine body 1, and the rotating cylinder 304 rotates on the outer surface of the fixed column 308.

[0031] A second support rod 309 is fixedly installed at one end of the rotating cylinder 304, and the other end of the second support rod 309 is fixedly connected to the collection box 306. An opening is provided at the bottom of the second support rod 309, and the torsion spring 305 rotates in the hole without affecting the normal use of the torsion spring 305.

[0032] A guiding plate 310 is fixedly installed on the top of the collection box 306. The guiding plate 310 is of an inclined structure, which can not only guide the acid liquid into the collection box 306, but also effectively prevent the acid liquid from splashing out of the collection box 306.

[0033] A connecting piece 311 is fixedly installed at the bottom of the collection box 306. The connecting piece 311 includes an upper flange 3111, a lower flange 3112, a sealing strip 3113 and a fixing bolt 3114;

[0034] The upper flange 3111 is fixedly installed at the bottom of the collection box 306. The sealing strip 3113 is fixedly installed at the bottom of the upper flange 3111. A groove is provided inside the lower flange 3112. The upper flange 3111 is movably clamped with the lower flange 3112, and the fixing bolt 3114 is threadedly connected inside the upper flange 3111 and the lower flange 3112.

[0035] An elastic collecting pipe 312 is fixedly connected to the bottom of the lower flange 3112, and a liquid collecting tank 313 is fixedly installed on the back of the machine body 1. The other end of the elastic collecting pipe 312 is fixedly installed on the top of the liquid collecting tank 313.

[0036] A vibrator 4 is fixedly installed at the bottom of the fixing block 301. Through the vibrator 4, the excess acid liquid can be quickly shaken out from the inside of the acid injector 2, avoiding the outflow of excess acid liquid after the acid liquid collection is completed.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An acid injection device for a lead-acid battery, comprising a body (1), wherein an acid injector (2) is arranged in the middle of the body (1), and it is characterized in that, A drip prevention mechanism (3) is provided in the middle of the machine body (1). The drip prevention mechanism (3) includes a fixed block (301), a wedge block (302), a push rod (303), a rotating cylinder (304), a torsion spring (305) and a collection box (306). The fixed block (301) is fixedly installed on the top of the acid injector (2). The wedge block (302) is fixedly arranged at one end of the fixed block (301). The rotating cylinder (304) is rotatably connected to one side of the machine body (1). The push rod (303) is fixedly connected to one end of the rotating cylinder (304). The arc surface of the wedge block (302) abuts against the outer surface of the push rod (303). The torsion spring (305) is installed between the machine body (1) and the rotating cylinder (304). The collection box (306) is fixedly connected to one side of the rotating cylinder (304). The collection box (306) faces the bottom of the acid injector (2).

2. The lead-acid battery acid injection device according to claim 1, characterized in that: A first support rod (307) is fixedly installed at the end of the fixed block (301). The other end of the first support rod (307) is fixedly connected to the wedge block (302).

3. The lead-acid battery acid injection device according to claim 1, characterized in that: A fixed column (308) is fixedly installed on one side of the machine body (1). The rotating cylinder (304) rotates on the outer surface of the fixed column (308).

4. The acid injection device for a lead-acid battery according to claim 1, wherein: A second support rod (309) is fixedly installed at one end of the rotating cylinder (304). The other end of the second support rod (309) is fixedly connected to the collection box (306).

5. The lead-acid battery acid injection device according to claim 1, characterized in that: A guiding plate (310) is fixedly installed on the top of the collection box (306).

6. The acid injection device for a lead-acid battery according to claim 1, wherein: A connecting piece (311) is fixedly installed at the bottom of the collection box (306). The connecting piece (311) includes an upper flange (3111), a lower flange (3112), a sealing strip (3113) and a fixing bolt (3114). The upper flange (3111) is fixedly installed at the bottom of the collection box (306). The sealing strip (3113) is fixedly installed at the bottom of the upper flange (3111). A groove is formed inside the lower flange (3112). The upper flange (3111) is movably clamped with the lower flange (3112). The fixing bolt (3114) is threadedly connected inside the upper flange (3111) and the lower flange (3112).

7. The lead-acid battery acid injection device according to claim 6, characterized in that: The bottom of the lower flange (3112) is fixedly connected to an elastic collection pipe (312). A liquid collection tank (313) is fixedly installed on the back of the machine body (1). The other end of the elastic collection pipe (312) is fixedly installed on the top of the liquid collection tank (313).

8. The lead-acid battery acid injection device according to claim 1, characterized in that: A vibrator (4) is fixedly installed at the bottom of the fixed block (301).