Novel connector with magnetic ring
Through the design of a magnetic ring connector, the cable lining and magnetic ring combined with the protective layer of the heat-shrinkable sleeve and the inner membrane is used to solve the problem of high-frequency interference of the energy storage connector and improve the reliability and stability of the connection.
Patent Information
- Application Number
- CN202422145694.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-02
AI Technical Summary
After powering on, the energy storage connector is susceptible to high-frequency pulse interference from high-power energy storage equipment, as well as transient currents caused by switch plugging and unplugging and high-frequency oscillation interference caused by parasitic oscillation.
The magnetic ring connector design is adopted. Through a combined structure of the cable lining and the magnetic ring, a separation chamber is formed between the magnetic ring and the cable lining. The core wire bypasses multiple magnetic rings and is wrapped by a heat shrink sleeve. The inner membrane and the heat shrink sleeve form a protective layer, combining the fixed structure of the current-carrying copper sheet and the crimped copper row to suppress the passage of high-frequency interference signals.
Effectively suppress high-frequency interference signals, improve connection performance and reliability, protect equipment from potential damage, and enhance product long-term reliability.
Smart Images

Figure CN223093248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical connection, and more specifically, to a novel magnetic-ring connector. Background Art
[0002] In electronic devices, in order to achieve electrical connection between components that are electrically independent of each other, electrical connectors are usually required. Electrical connectors can achieve electrical conduction between two independent electrical structures. An electrical connector refers to a connecting element and accessory for electronic signals. Signals between various electronic devices are converted and transmitted through cables and electrical connectors. In other words, electrical connectors are also bridges between signals. Electrical connectors are widely used in automotive and computer peripheral applications, communication data applications, industry, military aerospace, transportation, consumer electronics, medical, instrumentation, commercial equipment, etc., and thus play an important role in various fields.
[0003] Among them, an energy storage connector is a common type of electrical connector, which includes a board-end socket fixed on the device housing and a wire-end plug that mates with the board-end socket. After the wire-end plug is inserted into the board-end socket, electrical connection can be achieved. For example, in the field of electric vehicles, this type of energy storage connector is often used to charge the vehicle.
[0004] However, the energy storage connectors on the market are prone to high-frequency pulse interference from high-power energy storage devices and high-frequency oscillation interference caused by transient currents and parasitic oscillations generated by switch plugging and unplugging after being powered on. Summary of the Utility Model
[0005] In order to overcome the problem that the existing energy storage connectors are prone to high-frequency pulse interference from high-power energy storage devices and high-frequency oscillation interference caused by transient currents and parasitic oscillations generated by switch plugging and unplugging after being powered on, the utility model provides a novel magnetic-ring connector.
[0006] The technical solution of the utility model is as follows:
[0007] A novel magnetic-ring connector includes a plug body, and the following are provided in the plug body:
[0008] A cable inner lining, which is provided with a plurality of partition plates;
[0009] Magnetic rings, and a plurality of magnetic rings are sequentially sleeved outside the cable inner lining. A plurality of partition chambers are formed between the magnetic rings and the cable inner lining. The core wires of the cable are placed in the partition chambers, and after the core wires bypass a plurality of the magnetic rings, one end faces the head end of the plug body, and the other end faces the tail end of the plug body;
[0010] A heat shrinkable tube, which is provided outside the magnetic rings and the cable.
[0011] For the present utility model according to the above solution, an inner membrane is further provided inside the plug body. The inner membrane has a hollow structure inside, and the heat shrinkable tube wraps the magnetic ring and the cable and is placed in the hollow chamber of the inner membrane.
[0012] For the present utility model according to the above solution, a plurality of wire outlet holes are provided at the head end of the inner membrane. The number of the wire outlet holes is the same as the number of the core wires, and an integrated hole is provided at the tail end of the inner membrane.
[0013] For the present utility model according to the above solution, the plug body includes a main housing and an upper cover. The main housing and the upper cover are detachably connected. The inner membrane is arranged inside the main housing, and a slot for restricting the movement of the inner membrane is provided inside the main housing.
[0014] For the present utility model according to the above solution, a current-carrying copper sheet is installed on the upper cover, and the current-carrying copper sheet is connected to the core wire facing the head end of the plug body.
[0015] For the present utility model according to the above solution, the plug body further includes a crimping copper bar, and the core wire is clamped between the current-carrying copper sheet and the crimping copper bar.
[0016] For the present utility model according to the above solution, a baffle is provided between the upper cover and the inner membrane. The baffle is connected to the upper cover, and both the current-carrying copper sheet and the crimping copper bar are located on the side of the baffle away from the inner membrane.
[0017] For the present utility model according to the above solution, the upper cover, the baffle and the inner membrane are connected.
[0018] For the present utility model according to the above solution, the upper cover is provided with a first positioning groove and a second positioning groove. The first positioning groove is used for positioning the current-carrying copper sheet, and the second positioning groove is used for positioning the crimping copper bar.
[0019] For the present utility model according to the above solution, anti-slip stripes are provided on the outer surface of the main housing.
[0020] For the present utility model according to the above solution, its beneficial effects are as follows: The core wires of the cable of the present utility model can be wound around multiple magnetic rings with different turns evenly along the inner lining of the cable, so that normal useful signals can pass through, and high-frequency interference signals can be effectively suppressed from passing through, improving the connection performance and reliability, protecting the equipment from potential damage and faults, and fixing and protecting the magnetic ring and the cable by means of wrapping with a heat shrinkable tube, improving the long-term reliable use of the product. Description of the Drawings
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2Explosion structure schematic diagram of the present utility model;
[0023] Figure 3 Explosion structure schematic diagram of another perspective of the present utility model;
[0024] Figure 4 Cross-sectional view of the present utility model;
[0025] Figure 5 Partial explosion structure schematic diagram of the upper cover of the present utility model.
[0026] In the figure, the respective reference numerals are as follows:
[0027] 100, plug body; 10, cable inner lining; 11, partition board; 20, magnetic ring; 30, heat shrinkable tube; 40, cable; 41, core wire; 50, inner membrane; 51, wire outlet hole; 52, integration hole; 60, main housing; 61, slot; 70, upper cover; 71, current-carrying copper sheet; 72, crimping copper bar; 73, first positioning groove; 74, second positioning groove; 80, baffle. Specific implementation manner
[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0029] It should be noted that the terms "comprising" and "having" in the description and claims of the present utility model and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices. Terms such as "arranged" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. The orientations or positions indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "bottom" are based on the orientations or positions shown in the accompanying drawings, and are only for the convenience of description and cannot be understood as a limitation to the present technical solution.
[0030] It should be noted that an energy storage connector is a type of common electrical connector, which includes a board-end socket fixed on the device housing and a wire-end plug that mates with the board-end socket for plugging. After the wire-end plug is plugged into the board-end socket, electrical connection can be achieved. For example, in the field of electric vehicles, such energy storage connectors are often used to charge the vehicle.
[0031] However, after the energy storage connector is powered on, it is easily affected by high-frequency pulse interference from high-power energy storage devices and high-frequency oscillation interference generated by transient current and parasitic oscillation caused by switch plugging and unplugging.
[0032] As Figures 1 - 5 shown, this embodiment provides a new type of magnetic-ring connector. The core wire 41 of the cable 40 can be evenly wound around multiple magnetic rings 20 with different turns through the cable inner lining 10, so that normal useful signals can pass through, effectively suppressing the passing of high-frequency interference signals, improving the connection performance and reliability, protecting the equipment from potential damage and faults, and fixing and protecting the magnetic rings 20 and the cable 40 by means of wrapping with a heat-shrinkable sleeve 30, improving the long-term reliable use of the product.
[0033] Specifically, the new type of magnetic-ring connector includes a plug body 100. Inside the plug body 100, there are a cable inner lining 10, magnetic rings 20 and a heat-shrinkable sleeve 30. The cable inner lining 10 is provided with a number of partition plates 11, and the partition plates 11 are evenly distributed on the cable inner lining 10; multiple magnetic rings 20 are sequentially sleeved outside the cable inner lining 10, and a number of partition chambers are formed between the magnetic rings 20 and the cable inner lining 10. The core wire 41 of the cable 40 is placed in the partition chambers, and after the core wire 41 bypasses multiple magnetic rings 20, one end faces the head end of the plug body 100 and the other end faces the tail end of the plug body 100; the heat-shrinkable sleeve 30 is arranged outside the magnetic rings 20 and the cable 40 for wrapping the multiple magnetic rings 20 and the cable 40. During the installation process, the heat-shrinkable sleeve 30 shrinks by heating and tightly adheres to the surfaces of the magnetic rings 20 and the cable 40, forming a solid protective layer, making the cable 40 and the magnetic rings 20 form an integral body.
[0034] The number and type of the magnetic rings 20 and the number of turns of the core wire 41 wound around the magnetic rings 20 are adjusted according to the specific use scenario of the plug body 100 and the frequency range to be suppressed, ensuring that the passing of high-efficiency interference signals can be suppressed to achieve the best interference suppression effect.
[0035] In one embodiment, an inner membrane 50 is further provided inside the plug body 100. The inner membrane 50 has a hollow internal structure. After the heat-shrinkable sleeve 30 wraps the magnetic rings 20 and the cable 40, it is placed in the hollow chamber of the inner membrane 50, and the inner wall of the inner membrane 50 tightly adheres to the magnetic rings 20 and the cable 40 wrapped by the heat-shrinkable sleeve 30.
[0036] Specifically, after the core wire 41 of the cable 40 winds around the magnetic rings 20, it is preliminarily wrapped by the heat-shrinkable sleeve 30. Using the heat shrinkage and insulation of the heat-shrinkable sleeve 30, the core wire 41 is preliminarily fixed and protected to prevent it from being damaged during subsequent processing.
[0037] After the initial wrapping, the magnetic ring 20 and the cable 40 as a whole are placed in the hollow chamber of the inner membrane 50, ensuring a tight fit between the heat shrinkable sleeve 30 and the inner membrane 50. At the same time, through appropriate fixing measures (such as adhesives), the heat shrinkable sleeve 30 is firmly limited within the inner membrane 50 to prevent it from shifting during use.
[0038] The addition of the inner membrane 50 makes the entire connector structure more stable and reliable. It can not only withstand greater external pressure and impact but also effectively prevent the loosening and deformation of the internal structure.
[0039] Preferably, several wire outlet holes 51 are provided at the head end of the inner membrane 50. The number of wire outlet holes 51 is the same as the number of core wires 41, which are used to allow the core wires 41 of the cable 40 to extend out of the inner membrane 50 and be connected to the current-carrying copper sheets 71. An integrated hole 52 is provided at the tail end of the inner membrane 50, through which the core wires 41 of the cable 40 are integrated and pass through.
[0040] In one embodiment, the plug body 100 includes a main housing 60 and an upper cover 70. The main housing 60 and the upper cover 70 are detachably connected. The inner membrane 50 is disposed within the main housing 60, and a slot 61 for restricting the movement of the inner membrane 50 is provided within the main housing 60.
[0041] The current-carrying copper sheet 71 is mounted on the upper cover 70. The current-carrying copper sheet 71 is connected to the core wire 41 facing the head end of the plug body 100, and the current-carrying copper sheet 71 is adapted to the conductor on the external socket body.
[0042] Preferably, the plug body 100 further includes a crimping copper row 72. The core wire 41 is clamped between the current-carrying copper sheet 71 and the crimping copper row 72, and the current-carrying copper sheet 71 and the crimping copper sheet are connected by screws.
[0043] A baffle 80 is provided between the upper cover 70 and the inner membrane 50. The baffle 80 and the upper cover 70 are connected by screws. Both the current-carrying copper sheet 71 and the crimping copper row 72 are located on the side of the baffle 80 away from the inner membrane 50.
[0044] The upper cover 70, the baffle 80, and the inner membrane 50 are connected by screws. By connecting the upper cover 70 to the inner membrane 50, the connection between the upper cover 70 and the main housing 60 is achieved.
[0045] In one embodiment, the upper cover 70 is provided with a first positioning groove 73 and a second positioning groove 74. The first positioning groove 73 is used to position the current-carrying copper sheet 71 to prevent the current-carrying copper sheet 71 from shaking and coming out of the upper cover 70. The second positioning groove 74 is used to position the crimping copper row 72 to prevent the crimping copper row 72 from shifting when moving the connector.
[0046] In one embodiment, anti-slip stripes are provided on the outside of the main housing 60 to increase the friction during holding and prevent slipping during plugging and unplugging.
[0047] It should be understood that those of ordinary skill in the art can make improvements or transformations according to the above description, and all such improvements and transformations shall fall within the protection scope of the appended claims of the present utility model.
[0048] The present utility model patent has been described exemplarily above in conjunction with the accompanying drawings. Obviously, the implementation of the present utility model patent is not limited by the above-mentioned manner. As long as various improvements are made by adopting the method concept and technical solution of the present utility model patent, or the concept and technical solution of the present utility model patent are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.
Claims
1. A novel magnetic-ring connector, characterized in that, Comprising a plug body, within which are provided: A cable inner liner, which is provided with a plurality of partition plates; Magnetic rings, a plurality of magnetic rings are sequentially sleeved outside the cable inner liner, a plurality of partition chambers are formed between the magnetic rings and the cable inner liner, the core wires of the cable are placed in the partition chambers, and after the core wires bypass a plurality of the magnetic rings, one end faces the head end of the plug body and the other end faces the tail end of the plug body; A heat shrinkable sleeve, which is provided outside the magnetic rings and the cable.
2. The novel magnetic-ring connector according to claim 1, wherein An inner membrane is further provided within the plug body, the inner membrane has a hollow internal structure, and after the heat shrinkable sleeve wraps the magnetic rings and the cable, it is placed in the hollow chamber of the inner membrane.
3. The novel magnetic-ring connector according to claim 2, characterized in that, The head end of the inner membrane is provided with a plurality of wire outlet holes, the number of the wire outlet holes is the same as the number of the core wires, and the tail end of the inner membrane is provided with an integration hole.
4. A novel magnetic ring connector according to claim 2 or 3, characterized in that, The plug body comprises a main housing and an upper cover, the main housing and the upper cover are detachably connected, the inner membrane is provided within the main housing, and a slot for restricting the movement of the inner membrane is provided within the main housing.
5. The novel magnetic-ring connector according to claim 4, wherein A current-carrying copper sheet is mounted on the upper cover, and the current-carrying copper sheet is connected to the core wire facing the head end of the plug body.
6. The novel magnetic-ring connector according to claim 5, characterized in that, The plug body further comprises a crimping copper bar, and the core wire is clamped between the current-carrying copper sheet and the crimping copper bar.
7. A novel magnetic ring connector according to claim 6, characterized in that, A baffle is provided between the upper cover and the inner membrane, the baffle is connected to the upper cover, and both the current-carrying copper sheet and the crimping copper bar are located on the side of the baffle away from the inner membrane.
8. A novel magnetic-ring connector according to claim 7, characterized in that, The upper cover, the baffle and the inner membrane are connected.
9. A novel magnetic ring connector according to claim 6, characterized in that, The upper cover is provided with a first positioning groove and a second positioning groove, the first positioning groove is used for positioning the current-carrying copper sheet, and the second positioning groove is used for positioning the crimping copper bar.
10. A novel magnetic-ring connector according to claim 5, characterized in that, Anti-slip stripes are provided on the outer surface of the main housing.