Quickly-assembled wiring mechanism

By setting up support columns and restriction walls in the wiring mechanism, and inserting the bent portion of the elastic chuck into the penetration space, the installation problem caused by the offset position of the elastic chuck is solved, and the rapid assembly and efficient assembly of the wiring mechanism are achieved.

CN223093295UActive Publication Date: 2025-07-11NINGBO SUPU ELECTRONICS
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Patent Information

Application Number
CN202422052074.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-11
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During assembly, the existing wiring mechanism may have position deviation due to the elastic chuck, which leads to cumbersome installation operations and reduces assembly efficiency.

Method used

A fast assembly wiring mechanism is designed. By providing support columns and restriction walls in the insulated shell, the bent portion of the elastic clip is inserted into the penetration space. The first and second elastic sections are respectively pressed against the restriction walls to reserve assembly space to ensure that the elastic clip does not have positional offsets, and the busbar can be quickly assembled without operating the elastic clips.

Benefits of technology

The rapid assembly of the wiring mechanism is realized, the overall assembly difficulty is reduced, the assembly efficiency is improved, and the assembly stability is ensured through the limit structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fast assembly wiring mechanism, comprising an insulation housing, the side wall of the insulation housing is provided with an assembly cavity, the two sides of the insulation housing are provided with wiring positions, the wiring positions are provided with wiring holes and operation holes in a penetrating manner, the assembly cavity is provided with a support column, and the support column is provided with an operation hole. A first limiting wall and a second limiting wall which are oppositely arranged are formed in the assembling cavity; the elastic sheet unit comprises an elastic sheet clamp, the elastic sheet clamp comprises a first elastic section, a bending part and a second elastic section which are connected in sequence, and an assembly space is reserved between the elastic sheet clamp and the assembly cavity; and the side portion, facing the assembling cavity, of the busbar is provided with a C-shaped channel, and the opening side of the C-shaped channel penetrates through the assembling space to be matched with the inner wall of the assembling cavity. According to the wiring mechanism capable of being rapidly assembled, the rapid assembling operation of the wiring mechanism can be completed without operating an elastic sheet clamp, the installation operation is relatively simple and convenient, the overall assembling difficulty of the wiring mechanism is reduced, and the assembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wiring terminals, and particularly relates to a wiring mechanism for quick assembly. Background Art

[0002] A wiring terminal is a fitting product used to achieve electrical connection, mainly for providing current transmission between different energized devices. The existing wiring mechanism is usually a direct plug-in wiring terminal, which clamps a wire through the cooperation of a current-carrying conductor and an elastic chuck inside a terminal housing. For example, the utility model patent with the publication number CN207800927U discloses a quick-insert wiring mechanism. Fixed columns for fixing elastic chucks and cavities for accommodating the fixed elastic chucks are respectively provided on the left and right sides inside an insulating housing. The current-carrying conductor is arranged between the cavities, and its left and right ends horizontally extend into the adjacent cavities. Wiring channels for accommodating the insertion of wire joints are provided at positions directly below the jacks at the left and right ends of the current-carrying conductor. The elastic chuck is a U-shaped metal elastic piece. The two ends at the opening of the elastic chuck are a fixed end and a wire-clamping end. A fixed bayonet is provided at the end of the fixed end. A clamping groove capable of clamping the fixed bayonet is provided on one side of the wiring channel. An elastic clamping plate extending into the wiring channel is provided at the end of the wire-clamping end. A wire-clamping panel is provided in the wiring channel, and the wire-clamping panel and the elastic clamping plate form a clamping of the wire joint.

[0003] During the assembly of the wiring mechanism, the elastic chuck needs to be pre-assembled on the wiring channel of the current-carrying conductor, and then the current-carrying conductor and the elastic chuck are together installed into the insulating housing. In this process, the elastic chuck may be displaced, resulting in interference during the installation of the elastic chuck into the cavity. It is also necessary to operate the elastic chuck to ensure that the current-carrying conductor is smoothly installed into the insulating housing. The installation operation is rather cumbersome, reducing the assembly efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to design a wiring mechanism for quick assembly to solve the above technical deficiencies. The quick assembly operation of the wiring mechanism can be completed without operating the elastic chuck clip. The installation operation is relatively simple, reducing the overall assembly difficulty of the wiring mechanism and improving the assembly efficiency.

[0005] To solve the above technical problems, the technical solution of the utility model is: a wiring mechanism for quick assembly, comprising:

[0006] An insulating housing, an assembly cavity is formed on the side wall of the insulating housing. At least one wiring position is provided on both sides of the insulating housing. The wiring position is provided with a wiring hole and an operation hole that are arranged at intervals and communicate with the assembly cavity. A support column is arranged at a position of the assembly cavity relative to the operation hole, and opposite first limiting walls and second limiting walls are formed on the inner wall of the assembly cavity corresponding to the position of the support column;

[0007] The shrapnel unit includes at least one shrapnel clip. The shrapnel clip includes a first elastic section, a bending section, and a second elastic section that are connected in sequence. The bending section is inserted into the through space formed between the support column and the inner wall of its corresponding assembly cavity. The first elastic section and the second elastic section are respectively pressed against the first limiting wall and the second limiting wall under the action of the bending section, so that an assembly space is reserved between the shrapnel clip and the assembly cavity. The space between the first limiting wall and the side of its corresponding support column is for the first elastic section to swing. The operation hole corresponds to the first elastic section;

[0008] The busbar is inserted into the assembly cavity. The side of the busbar facing the assembly cavity is provided with a C-shaped channel for accommodating the shrapnel clip. The opening side of the C-shaped channel passes through the assembly space and cooperates with the inner wall of the assembly cavity to form a wiring channel for restricting the first elastic section and the second elastic section.

[0009] Preferably, the C-shaped channel includes a clamping plate, an outer baffle, and a positioning plate that are integrally formed with each other. A wire clamping space for clamping a wire is formed between the inner wall of the clamping plate and the end of the first elastic section. The end of the second elastic section abuts against the inner wall of the positioning plate.

[0010] Preferably, the assembly space includes a first assembly gap and a second assembly gap; the end of the first elastic section includes a clamping line segment. A first assembly gap for the clamping plate to pass through is formed between the clamping line segment and the inner wall of its corresponding assembly cavity, and the clamping line segment and the clamping plate are in abutting fit or clearance fit; the end of the second elastic section includes a positioning segment. A second assembly gap for the positioning plate to pass through is formed between the positioning segment and the inner wall of its corresponding assembly cavity, and the positioning segment and the positioning plate are in abutting fit.

[0011] Preferably, positioning portions extending downward are provided on both side portions of the first limiting wall. The inner wall of the wiring hole penetrates through the inner walls of the two positioning portions. At least one side portion of the clamping line segment abuts against its corresponding positioning portion.

[0012] Preferably, a wire port wall extending downward is provided on the side wall of the insulating housing near the opening of the assembly cavity. The wire port wall is integrally formed with its corresponding positioning portion. The bottom surface of the wire port wall abuts against the busbar.

[0013] Preferably, clamping ends are provided on both side portions of the busbar. Clamping grooves for inserting the clamping ends are provided on both sides of the assembly cavity. The clamping grooves cooperate with the wire port wall.

[0014] Preferably, a groove is provided on the end face of the clamping end.

[0015] Preferably, a limiting portion is provided on the inner wall of the wiring hole, and the bottom surface of the limiting portion is matched with the inner wall of the clamping groove.

[0016] Preferably, the inner wall of the clamping plate is inclined towards the first limiting wall, and both the outer baffle and the positioning plate extend downward to positions corresponding to the bottom of the clamping plate.

[0017] Preferably, the wiring hole and the operation hole on the wiring position are inclined in the same direction, the first limiting wall and the second limiting wall are inclined in the same direction, and the inclination directions of the wiring hole and the operation hole are arranged staggeredly with the inclination directions of the first limiting wall and the second limiting wall, and the wiring hole penetrates through to the first limiting wall.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] For a wiring mechanism with quick assembly of the present utility model, the bending portion is inserted into the penetration space to pre-assemble the elastic clip in the assembly cavity. Under the action of the bending portion, the first elastic section and the second elastic section are respectively abutted against the first limiting wall and the second limiting wall, so that an assembly space is reserved between the elastic clip and the assembly cavity. The first limiting wall and the second limiting wall are used to limit the elastic clip to prevent it from shifting in position, and ensure that the assembly space reserved by the first elastic section and the second elastic section is sufficient for the opening side of the C-shaped channel to pass through. Therefore, during the process of installing the bus bar into the assembly cavity, the quick assembly operation of the wiring mechanism can be completed without operating the elastic clip, the installation operation is relatively simple, the overall assembly difficulty of the wiring mechanism is reduced, and the assembly efficiency is improved. Description of the Drawings

[0020] Figure 1 is a schematic structural view of the wiring mechanism in the embodiment;

[0021] Figure 2 is a cross-sectional view of the wiring mechanism when connected to a wire in the embodiment;

[0022] Figure 3 is Figure 2 an enlarged view of area A in

[0023] Figure 4 is a cross-sectional view of the cooperation between the C-shaped channel and the assembly cavity in the embodiment;

[0024] Figure 5 is a schematic structural view of the insulating housing and the elastic clip after assembly in the embodiment;

[0025] Figure 6 is an exploded view of the wiring mechanism in the embodiment.

[0026] In the figure: 1. Insulating housing; 11. Assembly cavity; 111. Clamping groove; 12. Wiring hole; 121. Limiting part; 13. Operation hole; 14. Support column; 141. Support surface; 142. Limiting surface; 15. First limiting wall; 151. Positioning part; 16. Second limiting wall; 17. Wire port wall; 2. Spring clip; 21. First elastic section; 22. Bending part; 23. Second elastic section; 211. Clamping wire section; 231. Positioning section; 3. Busbar; 31. C-shaped channel; 311. Clamping plate; 312. Outer baffle; 313. Positioning plate; 32. Clamping end; 321. Groove; 4. Wire; 41. Insulation layer; 42. Metal conductor; 5. Insertion space; 6. Wiring channel; 7. Wire clamping space; 8. First assembly gap; 9. Second assembly gap. Detailed implementation mode

[0027] The present utility model will be further described below with reference to the embodiments in conjunction with the accompanying drawings.

[0028] Refer to Figures 1 to 6 , a wiring mechanism for quick assembly, including an insulating housing 1, a spring piece unit, and a busbar 3. A wiring position is provided on the left side of the insulating housing 1, and two wiring positions arranged at intervals and in an array are provided on the right side of the insulating housing 1. An assembly cavity 11 is formed on the side wall of the insulating housing 1. Wiring holes 12 and operation holes 13 which are arranged at intervals and communicate with the assembly cavity 11 are provided in a penetrating manner on the wiring position. The wiring holes 12 and the operation holes 13 are both communicated with the assembly cavity 11. The wiring holes 12 and the operation holes 13 on the wiring position are arranged obliquely in the same direction, and both the wiring holes 12 and the operation holes 13 are inclined outward.

[0029] A support column 14 is provided at the position of the assembly cavity 11 relative to the operation hole 13. The outer wall of the support column 14 includes a support surface 141 and two adjacent and opposite limiting surfaces 142. The support surface 141 is a curved surface. An insertion space 5 is formed between the support surface 141 of the support column 14 and the inner wall of the corresponding assembly cavity 11. Oppositely arranged first limiting wall 15 and second limiting wall 16 are formed at the position of the inner wall of the assembly cavity 11 corresponding to the support column 14. The first limiting wall 15 and the second limiting wall 16 are arranged obliquely in the same direction, and both the first limiting wall 15 and the second limiting wall 16 are inclined inward, so that the inclination directions of the wiring holes 12 and the operation holes 13 are staggered with the inclination directions of the first limiting wall 15 and the second limiting wall 16.

[0030] The wiring hole 12 penetrates to the first limiting wall 15, and positioning parts 151 extending downward are provided on both side parts of the first limiting wall 15. The inner wall of the wiring hole 12 penetrates to the inner walls of the two positioning parts 151. A wire port wall 17 extending downward is provided on the side wall of the insulating housing 1 close to the opening of the assembly cavity 11. The wire port wall 17 is integrally formed with the corresponding positioning part 151.

[0031] Card slot 111 is provided on both sides of the assembly cavity 11. A limiting portion 121 is provided on the inner wall of the wiring hole 12, and the bottom surface of the limiting portion 121 is matched with the inner wall of the card slot 111. Preferably, the bottom surfaces of the two limiting portions 121 respectively located on the left and right sides of the insulating housing 1 are matched with the inner walls of the corresponding assembly cavities 11 to form the card slot 111.

[0032] The shrapnel unit includes three shrapnel clips 2, and each shrapnel clip 2 corresponds to each wiring position respectively. The shrapnel clip 2 includes a first elastic section 21, a bending portion 22 and a second elastic section 23 connected in sequence. The end of the first elastic section 21 includes a bent clamping line segment 211, and the end of the second elastic section 23 includes a bent positioning section 231.

[0033] The bus bar 3 is provided with a C-shaped channel 31 for accommodating the shrapnel clip 2 on the side facing the assembly cavity 11. The C-shaped channel 31 includes a clamping plate 311, an outer baffle 312 and a positioning plate 313 integrally formed with each other. The outer baffle 312 and the positioning plate 313 both extend downward to a position corresponding to the bottom of the clamping plate 311. The clamping plate 311 and the positioning plate 313 cooperate with the bus bar 3 to form the opening side of the C-shaped channel 31. Card position ends 32 are provided on both sides of the bus bar 3, and a groove 321 is provided in the middle of the end face of the card position end 32.

[0034] When assembling this wiring mechanism, each shrapnel clip 2 is respectively inserted into the assembly cavity 11. The bending portion 22 is inserted into the through space 5 to pre-assemble the shrapnel clip 2 in the assembly cavity 11. The first elastic section 21 and the second elastic section 23 are respectively pressed against the first limiting wall 15 and the second limiting wall 16 under the action of the bending portion 22 and an assembly space is reserved. The assembly space includes a first assembly gap 8 and a second assembly gap 9. A first assembly gap 8 for the clamping plate 311 to pass through is formed between the clamping line segment 211 and the inner wall of the corresponding assembly cavity 11. A second assembly gap 9 for the positioning plate 313 to pass through is formed between the positioning section 231 and the inner wall of the corresponding assembly cavity 11. The space between the second limiting wall 16 and the limiting surface 142 of the corresponding support column 14 is used to limit the second elastic section 23. The side of the clamping line segment 211 facing the assembly cavity 11 is in contact and cooperation with the corresponding positioning portion 151, which plays a role in limiting the clamping line segment 211.

[0035] The first limiting wall 15 and the second limiting wall 16 are used to limit the shrapnel clip 2 to prevent it from shifting in position, and ensure that the assembly space reserved by the first elastic section 21 and the second elastic section 23 is sufficient for the opening side of the C-shaped channel 31 to pass through, so that the bus bar 3 can be inserted into the assembly cavity 11 without operating the shrapnel clip 2 to complete the rapid assembly operation of this wiring mechanism. The installation operation is relatively simple, reducing the overall assembly difficulty of this wiring mechanism and improving the assembly efficiency.

[0036] In this process, the bus bar 3 is inserted into the assembly cavity 11 through the insertion and alignment of the clamping end 32 and the clamping groove 111. The setting of the groove 321 reduces the contact area between the end face of the clamping end 32 and the inner wall of the clamping groove 111, enabling the bus bar 3 to be inserted into the assembly cavity 11 more smoothly. Moreover, the cooperation between the clamping end 32 and the clamping groove 111 provides good fixation for the bus bar 3, effectively preventing the bus bar 3 from moving left and right. The bottom surface of the limiting portion 121, the bottom surface of the wire port wall 17, and the bottom surface of the positioning portion 151 are all in contact and cooperation with the bus bar 3, and are used to cooperate with the assembly cavity 11 to position the bus bar 3.

[0037] After the wiring mechanism is assembled, a wiring channel 6 for restricting the first elastic section 21 and the second elastic section 23 is formed by the cooperation of the opening side of the C-shaped channel 31 and the inner wall of the assembly cavity 11. The positioning section 231 abuts against the inner wall of the positioning plate 313. There is a contact or clearance fit between the clamping section 211 and the clamping plate 311. The space between the first limiting wall 15 and the limiting surface 142 of its corresponding support column 14 allows the first elastic section 21 to swing. The operation hole 13 corresponds to the first elastic section 21, so that the user can use tools such as a screwdriver or a button post to pass through the operation hole 13 to press down the first elastic section 21 to make it swing around the support column 14, and thus form a wire clamping space 7 between the inner wall of the clamping plate 311 and the clamping section 211 for clamping the wire 4.

[0038] The wire 4 includes a linear metal conductor 42 and an insulating layer 41 covering the metal conduction. Before connecting the wire 4, a small section of the insulating layer 41 at the end of the wire 4 needs to be removed to expose the metal conductor 42 for connection. The inner wall of the clamping plate 311 is inclined towards the first limiting wall 15, and the inclination direction of the inner wall of the clamping plate 311 is the insertion direction of the wire 4. When the wire 4 is inserted into the wiring hole 12, the insulating layer 41 of the wire 4 abuts against the limiting portion 121 in the wiring hole 12, guiding the metal conductor 42 of the wire 4 to smoothly enter the wire clamping space 7 along the wiring channel 6. Moreover, the limiting portion 121 plays a role in structurally supporting the exposed metal conductor 42 of the wire 4. The user can release the first elastic section 21 to make it cooperate with the inner wall of the clamping plate 311 to clamp the exposed metal conductor 42 of the wire 4, thus completing the wiring of the wire 4 and this wiring mechanism.

[0039] Certainly, the above are only typical examples of the present utility model. In addition, the present utility model can also have many other specific implementation manners. Any technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection required by the present utility model.

Claims

1. A quickly assembled wiring mechanism, characterized in that, Comprising: An insulating housing (1), a side wall of the insulating housing (1) is provided with an assembly cavity (11), at least one wiring position is provided on both sides of the insulating housing (1), and wiring holes (12) and operation holes (13) which are arranged at intervals and communicate with the assembly cavity (11) are provided through the wiring positions. A support column (14) is provided at a position of the assembly cavity (11) relative to the operation hole (13), and opposite first limiting walls (15) and second limiting walls (16) are formed at positions of the inner wall of the assembly cavity (11) corresponding to the support column (14); A shrapnel unit, the shrapnel unit includes at least one shrapnel clip (2), the shrapnel clip (2) includes a first elastic section (21), a bending part (22) and a second elastic section (23) connected in sequence. The bending part (22) is inserted into a through space (5) formed between the support column (14) and the inner wall of the corresponding assembly cavity (11). The first elastic section (21) and the second elastic section (23) are respectively pressed against the first limiting wall (15) and the second limiting wall (16) under the action of the bending part (22), so that an assembly space is reserved between the shrapnel clip (2) and the assembly cavity (11). A space between the first limiting wall (15) and the side part of the corresponding support column (14) is for the first elastic section (21) to swing, and the operation hole (13) corresponds to the first elastic section (21); A bus bar (3), the bus bar (3) is inserted into the assembly cavity (11), a C-shaped channel (31) for accommodating the shrapnel clip (2) is provided on a side part of the bus bar (3) facing the assembly cavity (11), and a wiring channel (6) for restricting the first elastic section (21) and the second elastic section (23) is formed by the opening side of the C-shaped channel (31) passing through the assembly space and cooperating with the inner wall of the assembly cavity (11).

2. The quick-assembling wiring mechanism according to claim 1, characterized in that The C-shaped channel (31) includes a clamping plate (311), an outer baffle (312) and a positioning plate (313) which are integrally formed with each other. A wire clamping space (7) for clamping a wire (4) is formed between the inner wall of the clamping plate (311) and the end of the first elastic section (21), and the end of the second elastic section (23) abuts against the inner wall of the positioning plate (313).

3. The wiring mechanism for quick assembly according to claim 2, characterized in that, The assembly space includes a first assembly gap (8) and a second assembly gap (9); the end of the first elastic section (21) includes a clamping section (211), and a first assembly gap (8) for the clamping plate (311) to pass through is formed between the clamping section (211) and the inner wall of the corresponding assembly cavity (11), and the clamping section (211) is in abutting fit or clearance fit with the clamping plate (311); the end of the second elastic section (23) includes a positioning section (231), and a second assembly gap (9) for the positioning plate (313) to pass through is formed between the positioning section (231) and the inner wall of the corresponding assembly cavity (11), and the positioning section (231) is in abutting fit with the positioning plate (313).

4. The wiring mechanism for quick assembly according to claim 3, characterized in that, Positioning parts (151) extending downward are provided on both side parts of the first limiting wall (15), the inner wall of the wiring hole (12) penetrates through to the inner walls of the two positioning parts (151), and at least one side part of the clamping section (211) is in abutting fit with the corresponding positioning part (151).

5. The wiring mechanism for quick assembly according to claim 4, characterized in that, A wire port wall (17) extending downward is provided on the side wall of the insulating housing (1) close to the opening of the assembly cavity (11), the wire port wall (17) is integrally formed with the corresponding positioning part (151), and the bottom surface of the wire port wall (17) is in abutting fit with the bus bar (3).

6. The quick-assembling wiring mechanism according to claim 5, characterized in that, Clamping ends (32) are provided on both side parts of the bus bar (3), clamping grooves (111) for the clamping ends (32) to be inserted are formed on both sides of the assembly cavity (11), and the clamping grooves (111) are matched with the wire port wall (17).

7. The wiring mechanism for rapid assembly according to claim 6, characterized in that, A groove (321) is formed on the end face of the clamping end (32).

8. A quick-assembling wiring mechanism according to claim 6, characterized in that, A limiting part (121) is provided on the inner wall of the wiring hole (12), and the bottom surface of the limiting part (121) is matched with the inner wall of the clamping groove (111).

9. The wiring mechanism for quick assembly according to claim 2, wherein The inner wall of the clamping plate (311) is inclined towards the first limiting wall (15), and both the outer baffle (312) and the positioning plate (313) extend downward to a position corresponding to the bottom of the clamping plate (311).

10. The wiring mechanism for quick assembly according to claim 1, characterized in that, The wiring hole (12) and the operation hole (13) on the wiring position are inclined in the same direction, the first limiting wall (15) and the second limiting wall (16) are inclined in the same direction, and the inclination directions of the wiring hole (12) and the operation hole (13) are arranged staggeredly with the inclination directions of the first limiting wall (15) and the second limiting wall (16), and the wiring hole (12) penetrates through to the first limiting wall (15).

Citation Information

Patent Citations

  • Fast patchcord mechanism

    CN207800927U