Board splitting jig and board splitting equipment
By designing through space and cutting through holes in the partition fixture, the problem of dust contamination of the surface of the PCBA board is solved, and efficient production without additional cleaning is achieved.
Patent Information
- Application Number
- CN202421630136.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-10
AI Technical Summary
During the partitioning process of existing plate separation tools, dust generated at the cutting point can easily contaminate the surface of PCBA board, affecting product cleanliness and production efficiency.
A plate-separated fixture is designed, including a substrate body and a carrier box. The substrate body is arranged on the fixture mounting base to form a through space. The box cavity part of the carrier box is separated from the through space, and a cutting through hole is opened on the side wall of the box cavity part to penetrate the air exhaust hole. Dust is drawn away through the through space to avoid entering the box cavity space.
Effectively protect the circuit board from dust pollution, improve production efficiency, and reduce additional dust cleaning actions.
Smart Images

Figure CN223093973U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of panel splitting processing, and specifically relates to a panel splitting jig and panel splitting equipment. Background Art
[0002] PCBA (Printed Circuit Board Assembly) refers to the entire process of mounting components on a blank PCB board through SMT (Surface Mount Technology) and then through DIP plug-in. In order to improve the efficiency of patching, the patching of components is generally carried out by means of panelization, that is, a panel is composed of multiple separate small boards. After the patching and other corresponding processes are completed, the panelization needs to be divided into individual PCBA boards through panelization for subsequent use.
[0003] However, the existing panel separation jig has a fully hollow structure. During the panel separation process, the dust generated at the cutting points can easily contaminate the surface of the PCBA board, requiring additional dust cleaning actions, which affects the cleanliness of the product and production efficiency. Utility Model Content
[0004] In view of the above-mentioned defects or shortcomings, the utility model provides a panel separation jig and panel separation equipment, aiming to solve the technical problem in the prior art that the panel separation jig easily causes dust generated at the cutting points to contaminate the surface of the PCBA board.
[0005] To achieve the above-mentioned purpose, the first aspect of the utility model provides a panel separation jig, wherein the panel separation jig includes a substrate body and a board carrier box; the substrate body is arranged on a jig mounting seat of the panel separation equipment and forms a through space that encloses the exhaust holes on the jig mounting seat; the board carrier box has a box cavity portion and an outer plate portion, the outer plate portion is overlapped on the side of the substrate body away from the jig mounting seat, the box cavity portion is raised from the outer plate portion toward the through space to form a box cavity space separated from the through space, the box cavity space can be used for the components on the circuit board to be placed in alignment, and the side wall of the box cavity portion is provided with a cutting through hole that is connected to the through space and separated from the box cavity space.
[0006] In an embodiment of the utility model, the carrier box includes a carrier plate and an open box body, the open box body forms a box cavity space, the carrier plate is detachably arranged at the open end of the open box body and is provided with a placement opening communicating with the box cavity space, and the carrier plate is provided with an inner panel portion and an outer panel portion from the inside to the outside of the placement opening, the inner panel portion is attached to the open end of the open box body, and a through hole is cut to penetrate the side wall of the open box body and the inner panel portion.
[0007] In an embodiment of the present utility model, the open box body includes a bottom support plate and a raised frame. The raised frame is arranged to surround the four sides and form the side walls of the box cavity space. The bottom support plate is detachably arranged at one end of the raised frame and forms the bottom wall of the box cavity space. The end of the raised frame away from the bottom support plate is used to form the open end of the open box body and is detachably connected to the load-carrying support plate. Moreover, the raised frames are arranged to be detachably stacked in the height direction.
[0008] In an embodiment of the present utility model, the inner peripheral plate part is arranged lower than the outer edge plate part on the side away from the open box body, and a first handle groove is formed on the side of the outer edge plate part away from the open box body, which is flush with or lower than the inner peripheral plate part.
[0009] In an embodiment of the present utility model, the number of cutting through holes is multiple. The multiple cutting through holes are arranged at intervals in sequence along the circumferential direction of the placement opening. And a positioning rib for positioning the circuit board is convexly arranged between two adjacent cutting through holes on the inner peripheral plate part.
[0010] In an embodiment of the present utility model, the load-carrying support plate is made of a metal part with hard anodizing treatment; and / or, the open box body is made of an electrical wood part.
[0011] In an embodiment of the present utility model, the substrate body is successively provided with a lapping plate part and a mounting plate part from the inside to the outside of the through space. The mounting plate part is detachably mounted on the fixture mounting seat. The lapping plate part is arranged lower than the mounting plate part on the side away from the fixture mounting seat to enable the outer edge plate part of the carrier board box to be aligned, engaged, and lapped.
[0012] In an embodiment of the present utility model, magnets are embedded in the lapping plate part and the outer edge plate part in a paired manner.
[0013] In an embodiment of the present utility model, an anti-fooling structure is provided at one of the corner positions of the lapping plate part, and the outer edge plate part of the carrier board box is arranged in imitation of the anti-fooling structure; and / or, a second handle groove is formed on the side of the mounting plate part away from the fixture mounting seat, which is flush with or lower than the lapping plate part.
[0014] To achieve the above object, the second aspect of the present utility model provides a board splitting device. The board splitting device includes a fixture mounting seat and the board splitting fixture described above. And the air extraction holes on the fixture mounting seat are arranged in one-to-one correspondence with the cutting through holes.
[0015] Through the above technical solutions, the board splitting fixture provided by the embodiment of the present utility model has the following beneficial effects:
[0016] When using the above-mentioned board-splitting fixture, since it includes a substrate body and a carrier box, the substrate body can be arranged on the fixture mounting seat of the board-splitting fixture and form a through space that encloses the air extraction holes on the fixture mounting seat, so that the dust entering the through space can be sucked away. At the same time, the side plate part of the carrier box overlaps on the substrate body, and the box cavity part bulges from the outer side plate part towards the inside of the through space to form a box cavity space separated from the through space. And the cutting through holes opened on the side wall of the box cavity part communicate with the through space and are separated from the box cavity space. Then, when the circuit board is split and cut through the cutting through holes, the generated dust directly flows towards the air extraction holes through the through space and will not enter the box cavity space, thereby protecting the circuit board from being exposed to the dust space, reducing the influence of dust on the product cleanliness, eliminating the need for additional dust cleaning operations, and improving the production efficiency of the product.
[0017] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation part. Brief Description of the Drawings
[0018] The drawings are used to provide an understanding of the present invention and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the drawings:
[0019] Figure 1 is a schematic structural diagram of the substrate body in an embodiment of the present invention;
[0020] Figure 2 is a schematic structural diagram of the carrier box in an embodiment of the present invention;
[0021] Figure 3 is a schematic structural diagram of the open box body in an embodiment of the present invention;
[0022] Figure 4 is a schematic structural diagram of the carrier tray in an embodiment of the present invention.
[0023] Description of the Reference Numerals in the Drawings
[0024] 100 Substrate body 101 Through space
[0025] 102 Lapping plate part 103 Mounting plate part
[0026] 104 Magnet 105 Positioning pin
[0027] 106 Anti-fooling structure 107 Second handle groove
[0028] 200 Carrier box 210 Carrier tray
[0029] 211 Placing opening 212 Inner surrounding plate part
[0030] 213 outer plate 214 first hand-removal slot
[0031] 215 positioning rib 220 opening box
[0032] 221 bottom support plate 222 heightening frame
[0033] 230 Cavity space 240 Cut through hole
[0034] 250 Cavity DETAILED DESCRIPTION
[0035] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0036] The panel separation jig and panel separation equipment of the present invention will be described below with reference to the accompanying drawings.
[0037] like Figure 1 and Figure 2 As shown, the utility model provides a panel splitting jig, wherein the panel splitting jig comprises:
[0038] The substrate body 100 is arranged on a fixture mounting seat of the panel separation equipment and is formed with a through space 101 enclosing the exhaust hole on the fixture mounting seat;
[0039] The carrier box 200 has a box cavity portion 250 and an outer plate portion 213. The outer plate portion 213 is overlapped on the side of the substrate body 100 away from the fixture mounting seat. The box cavity portion 250 is raised from the outer plate portion 213 toward the through space 101 to form a box cavity space 230 separated from the through space 101. The box cavity space 230 can be used for the components on the circuit board to be placed in position, and a cutting through hole 240 is opened on the side wall of the box cavity portion 250 to communicate with the through space 101 and separate from the box cavity space 230.
[0040] When using the above-mentioned board-splitting fixture, since it includes a substrate body 100 and a carrier box 200, the substrate body 100 can be arranged on the fixture mounting seat of the board-splitting fixture and is formed with a through space 101 that encloses the air extraction holes on the fixture mounting seat, so that the dust entering the through space 101 can be extracted. At the same time, the side plate part of the carrier box overlaps on the substrate body 100, and the box cavity part 250 bulges from the outer side plate part 213 towards the inside of the through space 101 to form a box cavity space 230 separated from the through space 101. And the cutting through hole 240 opened on the side wall of the box cavity part 250 is communicated with the through space 101 and separated from the box cavity space 230. Then, when the circuit board is split and cut through the cutting through hole 240, the generated dust directly flows towards the air extraction hole through the through space 101 and will not enter the box cavity space 230, so that the circuit board can be protected from being exposed to the dust space, reducing the influence of dust on the product cleanliness, without the need to additionally increase the dust cleaning action, and improving the production efficiency of the product.
[0041] Specifically, the cutting through hole 240 is selected to be opened on the side wall of the box cavity part 250 instead of the position corresponding to the outer side plate part 213 and the through space 101. On the one hand, it is to ensure the strength of the outer side plate part 213, and on the other hand, it is to direct the dust to a position closer to the air extraction hole instead of the overlapping gap between the outer side plate part 213 and the substrate body 100, ensuring sufficient dust suction and no leakage.
[0042] See Figures 2 to 4, in the embodiment of the present utility model, the carrier board box 200 includes a carrier tray 210 and an open box body 220. The open box body 220 forms a box cavity space 230. The carrier tray 210 is detachably arranged at the open end of the open box body 220 and is provided with a placement opening 211 communicating with the box cavity space 230. And the carrier tray 210 is sequentially provided with an inner surrounding plate portion 212 and an outer edge plate portion 213 from the inside to the outside of the placement opening 211. The inner surrounding plate portion 212 is attached to the open end of the open box body 220, and the cutting through hole 240 penetrates through the side wall of the open box body 220 and the inner surrounding plate portion 212. That is, the carrier box can be split into a carrier tray 210 and an open box body 220. On the one hand, it is convenient for production and processing. On the other hand, different materials can be selected for the carrier tray 210 and the open box body 220 according to specific functions to achieve the best use performance. At the same time, the carrier tray 210 and the open and close box body are detachably connected, so as to achieve the purpose of disassembly, repair and replacement. Specifically, the inner surrounding plate portion 212 of the carrier tray 210 can be detachably arranged on the open end of the open box body 220 through threaded fasteners. In addition, the inner surrounding plate portion 212 of the carrier tray 210 is attached to the open end of the open box body 220, so that the carrier tray 210 plays a role in carrying and supporting the circuit board. In order to ensure that the circuit board will not be damaged, the carrier tray 210 can be subjected to corresponding surface treatment to ensure appropriate roughness. Of course, the present utility model is not limited to this. It is also possible to integrally form the carrier box with the same material.
[0043] Specifically, the number of the open box bodies 220 can be at least two, and the number of the placement openings 211 on the carrier tray 210 can also be at least two. The at least two placement openings 211 are spaced apart on the carrier tray 210, and the at least two open box bodies 220 are respectively arranged in one-to-one correspondence with the at least two placement openings 211 for the at least two circuit board products on a spliced whole board to be placed in one-to-one correspondence.
[0044] Such as Figure 2 And Figure 3As shown, in the embodiment of the present utility model, the open box body 220 includes a bottom support plate 221 and a heightening frame 222. The heightening frame 222 is enclosed around to form the side wall of the box cavity space 230. The bottom support plate 221 is detachably arranged at one end of the heightening frame 222 and is used to form the bottom wall of the box cavity space 230. The end of the heightening frame 222 away from the bottom support plate 221 is used to form the open end of the open box body 220 and is detachably connected to the load-carrying support plate 210. And the heightening frame 222 is arranged to be detachably stacked in the height direction. That is, the open box body 220 can be divided into the bottom support plate 221 and the heightening frame 222. The bottom support plate 221 forms the bottom wall of the box cavity space 230, and the heightening frame 222 forms the side wall of the box cavity space 230. The number of the heightening frames 222 is not limited to one. When the height of the box cavity space 230 needs to be adjusted, it can be achieved by adjusting the number of the stacked heightening frames 222, so as to improve the versatility of the fixture. Further, between the bottom support plate 221 and the heightening frame 222, between the heightening frame 222 and the load-carrying support plate 210, and between two adjacent stacked heightening frames 222, they can all be detachably connected by threaded fasteners.
[0045] As Figure 2 and Figure 4 shown, in the embodiment of the present utility model, the inner peripheral plate portion 212 is arranged lower than the outer edge plate portion 213 on the side away from the open box body 220, and the cutting through hole 240 is arranged on the inner peripheral plate portion 212. Then, the single circuit board product after the board splitting can completely fall on the inner peripheral plate portion 212 and be separated from the spliced whole board falling on the outer edge plate portion 213 in the height direction. At the same time, a first handle groove 214 that is flush with or lower than the inner peripheral plate portion 212 is formed on the side of the outer edge plate portion 213 away from the open box body 220. By adding the first handle groove 214, it is convenient to take the single circuit board product after the board splitting.
[0046] In the embodiment of the present utility model, the number of the cutting through holes 240 can be multiple. The multiple cutting through holes 240 are arranged at intervals in sequence along the circumferential direction of the placing opening 211. And a positioning rib 215 for positioning the circuit board is convexly arranged on the inner peripheral plate portion 212 between two adjacent cutting through holes 240. The positions of the multiple cutting through holes 240 can be set correspondingly according to specific requirements. By adding the positioning rib 215 between two adjacent cutting through holes 240, the circuit board can be positioned to ensure the stable board splitting of the circuit board.
[0047] In the embodiment of the present utility model, the load-carrying support plate 210 can be set as a metal part with hard anodizing treatment. The setting of the metal part is convenient for corresponding surface treatment. Hard anodizing treatment is carried out on the load-carrying support plate 210 made of the metal part, which not only ensures the roughness of the load-carrying support plate 210 but also enhances the load-carrying support plate 210.
[0048] In the embodiment of the present utility model, the open box body 220 can be made of bakelite. Making the open box body 220 with bakelite material can not only ensure light weight but also ensure high mechanical strength, facilitating the detachable splicing of the bottom support plate 221 and the heightening frame 222 which are separately arranged with threaded fasteners.
[0049] See Figure 1 , in the embodiment of the present utility model, the substrate body 100 is sequentially provided with a lapping plate portion 102 and a mounting plate portion 103 from the inside to the outside of the through space 101. The mounting plate portion 103 is detachably mounted on the fixture mounting seat. The lapping plate portion 102 is arranged lower than the mounting plate portion 103 on the side facing away from the fixture mounting seat, so that the outer edge plate portion 213 of the carrier board box 200 can be aligned and snap-fitted and lapped. The solid part of the substrate body 100 is divided into the lapping plate portion 102 and the mounting plate portion 103 from the inside to the outside, and the side of the lapping plate portion 102 facing away from the fixture mounting seat is arranged lower than the mounting plate portion 103, so that the outer edge plate portion 213 of the carrier board box 200 can be reliably lapped on the lapping plate portion 102.
[0050] Specifically, the substrate body 100 can be designed according to the dimensions of the positioning posts and threaded connection holes on the fixture mounting seat. The dimensions of the through space 101 opened on the substrate body 100 can be 500 mm in length, 300 mm in width, and 8 mm in height. The sinking width of the lapping plate body on the substrate body 100 can be 15 mm, and the sinking depth can be 3 mm.
[0051] In the embodiment of the present utility model, magnets 104 are embedded in the lapping plate portion 102 and the outer edge plate portion 213 in a corresponding manner. Then the carrier board box 200 can be reliably placed on the lapping plate portion 102 through magnetic attraction and the carrier board box 200 can be changed in type. In addition, positioning pins 105 can be provided on the lapping plate portion 102, and positioning holes for the positioning pins 105 to pass through are opened on the outer edge plate portion 213 of the carrier board box 200. Specifically, magnets 104 and positioning pins 105 are provided at the four corner positions of the lapping plate portion 102, and magnets 104 are correspondingly embedded and positioning holes are opened on the back of the outer edge plate portion 213, so that when replacing different types of carrier board boxes 200, they can be attracted through magnetic attraction, reducing the operation of removing screws and achieving rapid type change.
[0052] In an embodiment of the present utility model, an anti-fooling structure 106 is provided at one of the corner positions of the overlapping plate portion 102, and the outer edge plate portion 213 of the carrier box 200 is shaped according to the anti-fooling structure 106. By adding the anti-fooling structure 106, the correct placement of the carrier box 200 can be ensured. Specifically, one of the corner positions of the overlapping plate portion 102 is chamfered, and the remaining corner positions are all processed into right angles. Correspondingly, one of the corner positions of the outer edge plate portion 213 of the carrier box 200 is also chamfered. Of course, the present utility model is not limited to this, and the anti-fooling structure 106 can also be set to other structures different from the right-angle treatment.
[0053] In an embodiment of the present utility model, a second handle groove 107 is formed on the side of the mounting plate portion 103 facing away from the fixture mounting seat, which is flush with or lower than the overlapping plate portion 102. The addition of the second handle groove 107 facilitates the taking of the carrier box 200 by the substrate body 100. Further, the number of the second handle grooves 107 can be four, and the four second handle grooves 107 are arranged in one-to-one correspondence with the four peripheries of the overlapping plate portion 102. At the same time, the size of the second handle groove 107 is 60 mm in length, 20 mm in width, and 3 mm in height.
[0054] In addition, the present utility model also provides a board-splitting device, wherein the board-splitting device includes a fixture mounting seat and the board-splitting fixture described above, and the air extraction holes on the fixture mounting seat are in one-to-one communication with the cutting through holes 240. Since the board-splitting device adopts all the technical solutions of the above embodiment, it at least has all the beneficial effects brought by the technical solutions of the above embodiment, which will not be elaborated herein one by one.
[0055] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0056] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0057] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0058] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.
Claims
1. A board splitting fixture, characterized in that, The panel separation fixture comprises: A substrate body (100) is arranged on a fixture mounting seat of a panel separation device and is provided with a through space (101) enclosing an air exhaust hole on the fixture mounting seat; The board carrier box (200) comprises a box cavity portion (250) and an outer plate portion (213), wherein the outer plate portion (213) is overlapped on a side of the substrate body (100) away from the fixture mounting seat, and the box cavity portion (250) is raised from the outer plate portion (213) toward the through space (101) to form a box cavity space (230) separated from the through space (101), wherein the box cavity space (230) can be used for aligning components on the circuit board, and a cutting through hole (240) is opened on the side wall of the box cavity portion (250) and is connected to the through space (101) and separated from the box cavity space (230).
2. The board splitting fixture according to claim 1, wherein The carrier box (200) comprises a carrier plate (210) and an open box body (220), wherein the open box body (220) forms the box cavity space (230), the carrier plate (210) is detachably arranged at the open end of the open box body (220) and is provided with a placement opening (211) communicating with the box cavity space (230), and the carrier plate (210) is provided with an inner panel portion (212) and an outer panel portion (213) in sequence from the inside to the outside of the placement opening (211), the inner panel portion (212) is attached to the open end of the open box body (220), and the cutting through hole (240) is provided through the side wall of the open box body (220) and the inner panel portion (212).
3. The board splitting fixture according to claim 2, wherein The open box body (220) comprises a bottom support plate (221) and a heightened frame (222); the heightened frame (222) is arranged around and used to form the side walls of the box cavity space (230); the bottom support plate (221) is detachably arranged at one end of the heightened frame (222) and used to form the bottom wall of the box cavity space (230); the end of the heightened frame (222) away from the bottom support plate (221) is used to form the open end of the open box body (220) and is detachably connected to the cargo tray (210); and the heightened frame (222) is detachably arranged to be stacked in the height direction.
4. The board splitting fixture according to claim 2, wherein The inner panel portion (212) is arranged lower than the outer panel portion (213) on the side away from the opening box body (220), and the outer panel portion (213) is formed with a first hand-removing groove (214) on the side away from the opening box body (220) and is arranged flush with or lower than the inner panel portion (212).
5. The board splitting fixture according to claim 2, characterized in that, The number of the cutting through holes (240) is multiple, and the multiple cutting through holes (240) are arranged in sequence and spaced apart along the circumferential direction of the placement opening (211), and the inner enclosure plate portion (212) is provided with a positioning rib (215) protruding between two adjacent cutting through holes (240) for positioning the circuit board.
6. The board splitting fixture according to claim 2, wherein The object carrier plate (210) is a metal part subjected to hard anodizing treatment; and / or the open box body (220) is a bakelite part.
7. The board splitting fixture according to any one of claims 1 to 6, characterized in that, The substrate body (100) is provided with a lap plate portion (102) and a mounting plate portion (103) in sequence from the inside to the outside of the through space (101); the mounting plate portion (103) is detachably mounted on the fixture mounting seat; the lap plate portion (102) is arranged to be lower than the mounting plate portion (103) on a side away from the fixture mounting seat so as to allow the outer plate portion (213) of the carrier box (200) to be aligned, engaged and overlapped.
8. The board splitting fixture according to claim 7, wherein Magnets (104) are embedded in the overlapping plate portion (102) and the outer plate portion (213) in alignment.
9. The board splitting fixture according to claim 7, wherein An anti-foolproof structure (106) is provided at one of the corners of the overlapping plate portion (102), and the outer plate portion (213) of the carrier box (200) is arranged in the same shape as the anti-foolproof structure (106); and / or, the mounting plate portion (103) is used to form a second hand-removing groove (107) on a side facing away from the fixture mounting seat, which is flush with or lower than the overlapping plate portion (102).
10. A board splitting device, characterized in that, The panel separation equipment comprises a jig mounting seat and a panel separation jig according to any one of claims 1 to 9, and the exhaust holes on the jig mounting seat are arranged in one-to-one communication with the cutting through holes (240).