Film pressing mechanism for film paving machine
By designing the film pressing mechanism for the film laying machine of the elevator and the flow guide, the problem of manual coverage of the film in the prior art needs to be solved, and automatic film pressing on both sides and surface of the film is realized, and the quality of the film is improved.
Patent Information
- Application Number
- CN202422240637.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the film pressing process, the existing film laying machines can only achieve the film side of the film material, and require manual assistance to cover the intermediate position, which is time-consuming and labor-intensive.
A membrane pressing mechanism for film laying machines is designed, including a hoist, a diversion bucket and a soil covering assembly. The loose soil is lifted through the hoist and covered in the middle position of the membrane surface through the diversion bucket. Combined with the soil covering wheel driving the soil to cover both sides of the membrane, it realizes automated side and surface compression.
Automatic film pressing on both sides and surface of the film is realized, improving the quality of the film pressing without manual assistance, saving time and effort.
Smart Images

Figure CN223094378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film pressing of a film laying machine, in particular to a film pressing mechanism for a film laying machine. Background Art
[0002] A technology widely promoted for winter heat preservation planting of some off-season crops such as vegetables is to cover the cultivated ground with plastic film. After cultivation, using plastic film mulch has the advantages of increasing soil temperature, reducing soil moisture evaporation, and preventing weed growth. The plastic film is usually black PE film or transparent, and there are also green and silver films for ground covering to maintain soil structure, prevent pests from attacking crops and diseases caused by certain microorganisms, etc., and promote the growth of plants. Manual film laying has a slow progress, high labor intensity, and high labor cost. Therefore, film laying machines have been widely used.
[0003] The existing film laying machine presses the film material through the soil covering baffles on both sides, and can only achieve side film pressing of the film material. If the film pressing quality is to be ensured, it is necessary to manually use a spade to cover the soil in the middle position of the film material later, which is time-consuming and laborious. Content of the Utility Model
[0004] The purpose of the utility model is to provide a film pressing mechanism for a film laying machine to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A film pressing mechanism for a film laying machine, including a frame, a hoist and a diversion hopper are fixedly arranged on the frame. The frame includes a first side frame and a second side frame. A first soil covering assembly is fixedly arranged on the first side frame, and a second soil covering assembly is fixedly arranged on the second side frame. Both the first soil covering assembly and the second soil covering assembly include a mounting frame and a soil covering wheel, and the soil covering wheel is inclined. The diversion hopper covers soil along the center of the film, and the soil covering wheel is inclined to cover soil along the edge of the film. After the film is covered, the center and both sides are covered without manual assistance.
[0006] Among them, the hoist includes a lifting frame, a motor reducer is fixedly arranged on the outside of the lifting frame, the output shaft of the motor reducer is connected to a conveying roller, a conveyor belt is arranged outside the conveying roller, and multiple groups of material plates are arranged on the conveyor belt. The multiple groups of material plates on the conveyor belt realize uniform soil lifting, covering and soil covering.
[0007] Among them, the lifting frame of the hoist is fixedly connected to the frame through bolts.
[0008] Among them, the hoist is inclined, and one end of the hoist is located above the diversion hopper.
[0009] Among them, a diversion groove is arranged inside the diversion hopper, and a discharge port is arranged at the bottom of the diversion hopper.
[0010] Among them, the rack includes a cross-rack, and the diversion hopper is fixedly connected to the cross-rack through a connecting rack.
[0011] Among them, the mounting rack of the first soil covering component is fixedly connected to the first side rack through bolts.
[0012] Among them, the mounting rack of the second soil covering component is fixedly connected to the second side rack through bolts.
[0013] Among them, mounting plates are fixedly welded on both the first side rack and the second side rack, and notches are formed in the mounting plates.
[0014] Among them, a collecting and compacting mechanism is further included. The collecting and compacting mechanism includes a baffle, an arc-shaped baffle, a leakage groove and a conduction port. The collecting and compacting mechanism is connected to the discharge port, and a conduction port is arranged between the collecting and compacting mechanism and the discharge port. The arc-shaped baffle is fixedly connected to the baffle on both sides, the discharge port is connected to the arc-shaped baffle through the baffle, and a leakage groove is formed in the arc-shaped baffle. The effects of the collecting and compacting mechanism are as follows: 1. The center of the film is collected through the leakage groove, which is convenient for the soil to accumulate along the center of the film. The center part of the film is effectively compacted, and the central compaction effect of this mechanism is better than that of manual shoveling of soil and existing soil covering equipment. 2. The arc-shaped baffle and the conduction port enable large particles, stones and sundries to pass through, effectively ensuring that the leakage groove on the arc-shaped baffle is smoothly covered with soil and preventing large materials from jamming and blocking the leakage groove during the operation of the machine.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] In the present utility model, the first soil covering component and the second soil covering component located on both sides drive the loose soil to cover inward, pressing the two sides of the film material to achieve side film pressing. During the traveling process of the elevator, the loose soil in front of it is lifted up. After the soil reaches the highest point, it falls into the diversion hopper and finally is discharged through the discharge port at the bottom of the diversion hopper. The discharged soil falls to the middle position on the surface of the film material, pressing the surface of the film material to achieve film pressing on the surface of the film material. The overall film pressing mechanism can not only achieve automatic film pressing on both sides of the film material, but also achieve film pressing on the surface of the film material, improving the film pressing quality. After the film material is laid, there is no need for manual shoveling of soil to cover the middle position of the film material, which saves time and effort. Description of the Drawings
[0017] Figure 1 is the overall structural schematic diagram of the present utility model;
[0018] Figure 2 is the structural schematic diagram of the present utility model after removing the diversion hopper;
[0019] Figure 3 is the front view of the present utility model;
[0020] Figure 4 This is a schematic structural view of the diversion hopper of the present utility model;
[0021] Figure 5 This is an assembly schematic view of the second soil covering component and the second side frame of the present utility model;
[0022] Figure 6 This is a connection schematic view of the discharge port and the collection and compaction mechanism of the present utility model;
[0023] Figure 7 This is a schematic structural view of the collection and compaction mechanism.
[0024] In the figure: 1, frame; 2, elevator; 3, diversion hopper; 4, first soil covering component; 5, second soil covering component; 11, first side frame; 12, second side frame; 13, cross frame; 14, mounting plate; 21, lifting frame; 22, conveyor belt; 23, material plate; 24, motor reducer; 31, diversion groove; 32, discharge port; 33, connecting frame; 34, baffle; 35, arc baffle; 36, leakage groove; 37, conduction port; 51, mounting frame; 52, soil covering wheel. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-5 , the present utility model provides a technical solution: a film pressing mechanism for a film laying machine, including a frame 1, on which an elevator 2 and a diversion hopper 3 are fixedly arranged. The frame 1 includes a first side frame 11 and a second side frame 12. A first soil covering component 4 is fixedly arranged on the first side frame 11, and a second soil covering component 5 is fixedly arranged on the second side frame 12. Both the first soil covering component 4 and the second soil covering component 5 include a mounting frame 51 and a soil covering wheel 52, and the soil covering wheel 52 is inclined.
[0027] Among them, the overall film pressing mechanism is used in cooperation with a driving film laying machine. The film pressing mechanism is installed and fixed on the film laying frame of the film laying machine. The film pressing mechanism moves along with the film laying machine. After the film laying machine lays the film material, the film is pressed through the film pressing mechanism;
[0028] The film laying machine is equipped with a film spreading roller and a ditching tool. During the progress of the film laying machine, the ditching tool loosens the soil on both sides. The film spreading roller will automatically roll during traction to unfold the film material and lay the film material. The film laying machine drives the film pressing mechanism to move. The first soil covering component 4 and the second soil covering component 5 on both sides drive the loosened soil to cover inward and press the two sides of the film material to achieve side film pressing.
[0029] During the progress of the elevator 2, it lifts the loose soil in front of it. After the soil reaches the highest point, it falls into the diversion hopper 3 and finally is discharged through the discharge port 32 at the bottom of the diversion hopper 3. The discharged soil falls to the middle position on the surface of the film material and presses the surface of the film material. During the process of the film laying machine driving the film pressing mechanism to move forward, film pressing on the surface of the film material is achieved.
[0030] The overall film pressing mechanism can not only achieve automatic film pressing on both sides of the film material, but also achieve film pressing on the surface of the film material, improving the film pressing quality. After the film material is laid, there is no need for manual use of a spade to cover the soil in the middle position of the film material, saving time and effort.
[0031] Among them, the elevator 2 includes a lifting frame 21. A motor reducer 24 is fixedly arranged on the outside of the lifting frame 21. The output shaft of the motor reducer 24 is connected to a conveying roller. A conveyor belt 22 is arranged outside the conveying roller. Multiple material plates 23 are arranged on the conveyor belt 22, and multiple groups of material plates 23 are arranged at equal intervals.
[0032] Among them, when the motor reducer 24 works, it drives the conveying roller, drives the conveyor belt 22 through the conveying roller, and drives multiple groups of material plates 23 through the conveyor belt 22. Multiple groups of material plates 23 pick up the loose soil during the movement process and lift the soil.
[0033] Among them, the lifting frame 21 of the elevator 2 is fixedly connected to the frame 1 through bolts. The connection between the elevator 2 and the frame 1 is a detachable connection. The connection method is simple, the installation and disassembly of the elevator 2 are convenient, and it is conducive to maintenance.
[0034] Among them, the elevator 2 is inclined. One end of the elevator 2 is located above the diversion hopper 3. During the progress of the elevator 2, it lifts the loose soil in front of it. After the soil reaches the highest point, it falls into the diversion hopper 3.
[0035] Among them, a diversion groove 31 is arranged inside the diversion hopper 3. A discharge port 32 is arranged at the bottom of the diversion hopper 3. The discharge port 32 is located in the middle position of the diversion hopper 3. The loose soil falling into the diversion hopper 3 is diverted by the diversion groove 31, concentrated and enters the discharge port 32 located in the middle position, and is discharged through the discharge port 32, falling to the middle position on the surface of the film material to achieve film pressing.
[0036] Among them, the frame 1 includes a cross-frame 13. The diversion hopper 3 is fixedly connected to the cross-frame 13 through a connecting frame 33. The connection between the diversion hopper 3 and the frame 1 is detachable. The connection method is simple, and it is convenient to install and disassemble the diversion hopper 3.
[0037] Among them, the mounting frame 51 of the first soil covering assembly 4 is fixedly connected to the first side frame 11 through bolts. The connection between the first soil covering assembly 4 and the first side frame 11 is detachable. The connection method is simple, and it is convenient to install and disassemble the first soil covering assembly 4, which is beneficial to maintenance.
[0038] Among them, the mounting frame 51 of the second soil covering assembly 5 is fixedly connected to the second side frame 12 through bolts. The connection between the second soil covering assembly 5 and the second side frame 12 is detachable. The connection method is simple, and it is convenient to install and disassemble the second soil covering assembly 5, which is beneficial to maintenance.
[0039] Among them, mounting plates 14 are welded and fixed on both the first side frame 11 and the second side frame 12. Notches are formed in the mounting plates 14. The frame 1 is installed and fixed on the film laying machine through the mounting plates 14. The connection between the frame 1 and the film laying machine is detachable. It further includes a collecting and compacting mechanism. The collecting and compacting mechanism includes a baffle 34, an arc-shaped baffle 35, a leakage groove 36 and a conduction port 37. The collecting and compacting mechanism is connected to the discharge port 32. A conduction port 37 is arranged between the collecting and compacting mechanism and the discharge port 32. The arc-shaped baffle 35 is fixedly connected to the baffle 34 on both sides. The discharge port 32 is connected to the arc-shaped baffle 35 through the baffle 34. A leakage groove 36 is formed in the arc-shaped baffle 35.
[0040] Working principle: During use, the film pressing mechanism is installed and fixed on the film laying frame of the film laying machine. The film pressing mechanism moves along with the film laying machine. A film spreading roller and a furrowing opener are installed on the film laying machine. During the process of the film laying machine moving forward, the furrowing opener loosens the soil on both sides. The film spreading roller will automatically roll during the traction to unfold the film material and lay the film material. The film laying machine drives the film pressing mechanism to move. The first soil covering assembly 4 and the second soil covering assembly 5 on both sides drive the loose soil to cover inward through the soil covering wheels 52 in a shape of an eight, pressing the two sides of the film material to achieve side film pressing. At the same time, the conveyor belt 22 of the elevator 2 drives multiple sets of material plates 23 to move at a constant speed under the drive of the motor reducer 24. During the process of the elevator 2 moving forward, the loose soil in front of it is lifted. After the soil reaches the highest point, it falls into the diversion hopper 3 and finally is discharged through the discharge port 32 at the bottom of the diversion hopper 3. The discharged soil falls to the middle position on the surface of the film material, pressing the surface of the film material. During the process of the film laying machine driving the film pressing mechanism to move forward, film pressing on the surface of the film material is realized.
[0041] To improve the effect of covering soil and gathering it in the middle of the film, the central collection of the film is realized through the leakage trough, which facilitates the accumulation of the covering soil along the center of the film. The central part of the film is effectively compacted. The arc-shaped baffle and the conduction port realize the conduction of large particles, stones and sundries, effectively ensuring the smooth covering of the leakage trough on the arc-shaped baffle and preventing the large materials from jamming and blocking the leakage trough during the operation of the machine.
[0042] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A film pressing mechanism for a film laying machine, comprising a frame (1), characterized in that: A hoist (2) and a diversion hopper (3) are fixedly arranged on the frame (1). The frame (1) includes a first side frame (11) and a second side frame (12). A first soil covering assembly (4) is fixedly arranged on the first side frame (11), and a second soil covering assembly (5) is fixedly arranged on the second side frame (12). Both the first soil covering assembly (4) and the second soil covering assembly (5) include a mounting frame (51) and a soil covering wheel (52), and the soil covering wheel (52) is inclined.
2. The film pressing mechanism for a film laying machine according to claim 1, characterized in that: The hoist (2) includes a lifting frame (21). An electric motor reducer (24) is fixedly arranged on the outer side of the lifting frame (21). The output shaft of the electric motor reducer (24) is connected to a conveying roller, and a conveyor belt (22) is arranged outside the conveying roller. A plurality of material plates (23) are arranged on the conveyor belt (22).
3. The film pressing mechanism for a film laying machine according to claim 2, characterized in that: The lifting frame (21) of the hoist (2) is fixedly connected to the frame (1) by bolts.
4. The film pressing mechanism for a film laying machine according to claim 1, wherein: The hoist (2) is inclined, and one end of the hoist (2) is located above the diversion hopper (3).
5. The film pressing mechanism for a film laying machine according to claim 1, characterized in that: A diversion groove (31) is arranged inside the diversion hopper (3), and a discharge port (32) is arranged at the bottom of the diversion hopper (3).
6. The film pressing mechanism for a film laying machine according to claim 1, characterized in that: The frame (1) includes a cross frame (13). The diversion hopper (3) is fixedly connected to the cross frame (13) by a connecting frame (33).
7. The film pressing mechanism for a film laying machine according to claim 1, wherein: The mounting frame (51) of the first soil covering assembly (4) is fixedly connected to the first side frame (11) by bolts.
8. The film pressing mechanism for a film laying machine according to claim 1, characterized in that: The mounting frame (51) of the second soil covering assembly (5) is fixedly connected to the second side frame (12) by bolts.
9. The film pressing mechanism for a film laying machine according to claim 1, wherein: Mounting plates (14) are welded and fixed on both the first side frame (11) and the second side frame (12), and notches are formed in the mounting plates (14).
10. A film pressing mechanism for a film laying machine according to claim 1, characterized in that: It further includes a collecting and compacting mechanism. The collecting and compacting mechanism includes a baffle (34), an arc-shaped baffle (35), a leakage groove (36) and a conduction port (37). The collecting and compacting mechanism is connected to the discharge port (32), and a conduction port (37) is arranged between the collecting and compacting mechanism and the discharge port (32). The arc-shaped baffle (35) is fixedly connected to the baffle (34) on both sides. The discharge port (32) is connected to the arc-shaped baffle (35) through the baffle (34), and a leakage groove (36) is formed in the arc-shaped baffle (35).