Hot gas collecting device
The heat gas collection system addresses the issue of volatile substances adhering to the ceiling by guiding and collecting them into a discharge system, ensuring eel quality and hygiene.
Patent Information
- Application Number
- CN202422401885.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the production process of roasted eels, volatile impurities such as dipping sauce, moisture and oil form steam and stick to the roof, causing impurities to drip on the surface of roasted eels, affecting the quality and food safety of roasted eels.
A hot gas collection device is designed, including a mounting frame, a ceiling, a collection tube and a drain pipe. The ceiling inclined guides the impurity droplets into the collection tube. The drain pipe is in communication with the collection tank. The flowability and collection efficiency of the impurity droplets are enhanced through the transmission plate and the collection surface, and the impurity droplets are collected and processed through the collection barrel.
It effectively solves the problem of direct droplets of impurities, reduces pollution in the production environment, improves the cleanliness and safety of the production line, and reduces the difficulty of cleaning and maintenance costs.
Smart Images
Figure CN223094622U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of hot air collection, and particularly to a hot air collection device. Background Art
[0002] Industrialized production of roasted eels is an important means of combining modern technology with traditional cooking techniques, significantly improving production efficiency and product quality, while also reducing labor costs, and gradually becoming one of the mainstream technologies in the roasted eel production field. In this process, production equipment not only needs to ensure the flavor and taste of roasted eels, but also meet the requirements of green environmental protection, making the production process more sustainable, thus further promoting the technological innovation of the entire industry.
[0003] In a roasted eel production line, a conveyor belt is generally used to transport eels, and at the same time, the taste and quality of roasted eels are ensured through multiple dips in sauce and heating. For this purpose, the production line is usually equipped with equipment such as a conveyor belt, a sauce dipping device, and a heating device. The combined use of these devices makes production more continuous and automated. In addition, in the actual production process, in order to ensure the uniform heating of roasted eels and dipping of sauce, multiple sauce dipping and heating stations are usually designed to facilitate the adjustment of process parameters to meet quality requirements.
[0004] In the sauce dipping link of roasted eel production, due to the increase in the temperature of the eels themselves, it causes the sauce, moisture, grease, etc. to easily volatilize, forming steam impurities and adhering to the roof of the workshop. This phenomenon will cause continuous accumulation of impurities on the roof during long-term production, not only bringing hygiene problems, but also may cause the steam impurities formed by volatilization to condense into droplets, which will eventually drip onto the surface of the roasted eels, thus affecting the final quality and food safety of the roasted eels. Utility Model Content
[0005] In order to reduce the possibility of the condensed impurity droplets dripping onto the roasted eels, this application provides a hot air collection device.
[0006] This application provides a hot air collection device, adopting the following technical solutions:
[0007] A hot air collection device, applied to a roasted eel production line, includes
[0008] A mounting frame;
[0009] A ceiling, arranged on the mounting frame;
[0010] Collection pipes, arranged on opposite sides of the ceiling, and the collection pipes are formed with collection grooves;
[0011] The ceiling is inclined to form a guiding surface extending towards the collection groove;
[0012] A drain pipe, arranged on the mounting frame, and the drain pipe is communicated with the collection groove.
[0013] By adopting the above technical solution, the ceiling is set on the mounting frame, and the inclined guide surface design of the ceiling is used to guide the impurity droplets formed by grease, steam, dipping sauce, etc. during the production process to the collection tank in the collection pipe. The discharge pipe is connected to the collection tank to discharge the collected impurity droplets. The whole device is simple to use, effectively solves the problem of impurity droplets dripping directly towards the grilled eel during the production process of grilled eel, reduces the pollution of the production environment, and improves the cleanliness and safety of the production line.
[0014] Optionally, a transmission plate extending toward the discharge pipe is obliquely arranged in the collecting pipe.
[0015] By adopting the above technical solution, a transmission plate is tilted in the collection pipe, and the transmission plate is tilted toward the discharge pipe to further guide the impurity droplets to flow toward the discharge pipe. The addition of the transmission plate enhances the fluidity and guidance of the impurity droplets, so that the impurity droplets can be collected and discharged more quickly, thereby improving the collection efficiency. At the same time, the design of the transmission plate also reduces the retention and deposition of impurity droplets in the collection pipe, reducing the cleaning difficulty and maintenance cost.
[0016] Optionally, the collecting pipe is inclined to form a collecting surface surrounding the outlet of the discharge pipe, and the end of the transmission plate is located directly above the collecting surface.
[0017] By adopting the above technical solution, the collection pipe is tilted to form a collection surface surrounding the outlet of the discharge pipe, and the end of the transmission plate is located directly above the collection surface. This design allows the impurity droplets to be smoothly collected on the collection surface and flow into the discharge pipe under the action of the transmission plate. The design of the collection surface further enhances the collection effect of the impurity droplets, ensuring that the impurity droplets can be completely and quickly discharged. At the same time, this design also reduces the splashing and residue of the impurity droplets in the collection pipe, and improves the stability and cleanliness of the collection process.
[0018] Optionally, the ceiling and the mounting frame are movably arranged, and the mounting frame is provided with a fixing component for fixing the ceiling.
[0019] By adopting the above technical solution, a movable arrangement is adopted between the ceiling and the mounting frame, and the mounting frame is fixed by a fixing assembly, so that the ceiling can be easily disassembled and removed for cleaning.
[0020] Optionally, the fixing assembly includes a fixing plate and a fixing bolt, the fixing plate is arranged on the ceiling, the fixing bolt passes through the fixing plate, and the fixing bolt is threadedly connected to the mounting frame.
[0021] By adopting the above technical solution, the fixing component consists of a fixing plate and fixing bolts. The fixing plate is installed on the ceiling as a connection foundation, and the fixing bolts pass through the fixing plate and are threadedly connected to the mounting rack to achieve the fixation of the ceiling. This fixing method is simple and reliable, ensuring the stability of the ceiling on the mounting rack. At the same time, the threaded connection of the fixing bolts also facilitates disassembly and installation, improving the maintainability of the equipment.
[0022] Optionally, the discharge pipe is threadedly connected to the collection pipe.
[0023] By adopting the above technical solution, the discharge pipe is connected to the collection pipe through a threaded connection method. This connection method ensures a tight connection and sealing between the two. The design of the threaded connection makes the connection between the discharge pipe and the collection pipe more firm and reliable, reducing the overflow of impurity droplets caused by loosening or leakage. At the same time, this connection method is also convenient for disassembly and replacement, improving the flexibility and practicality of the equipment.
[0024] Optionally, the collection pipe is movably arranged with the ceiling, and the ceiling is provided with a connection component for fixing the collection pipe.
[0025] By adopting the above technical solution, the collection pipe is also movably arranged with the ceiling and fixed through the connection component, facilitating the removal of the collection pipe for cleaning.
[0026] Optionally, the connection component includes a connecting plate and connecting bolts. The connecting plate is arranged on the ceiling, the connecting bolts pass through the connecting plate, and the connecting bolts are threadedly connected to the collection pipe.
[0027] By adopting the above technical solution, the connection component consists of a connecting plate and connecting bolts. The connecting plate is installed on the ceiling as a connection foundation, and the connecting bolts pass through the connecting plate and are threadedly connected to the collection pipe to achieve the fixation of the collection pipe. This connection method is simple and reliable, ensuring the stability of the collection pipe on the ceiling. At the same time, the threaded connection of the connecting bolts also facilitates disassembly and installation, improving the maintainability of the equipment.
[0028] Optionally, the mounting rack has a collection bucket, and the discharge pipe is connected to the collection bucket.
[0029] By adopting the above technical solution, a collection bucket is provided on the mounting rack, and the discharge pipe is connected to the collection bucket. This design enables the collection bucket to collect the impurity droplets discharged from the discharge pipe, increasing the collection amount of the impurity droplets and facilitating the unified recovery and treatment of the impurity droplets.
[0030] In summary, the present application includes at least one of the following beneficial effects:
[0031] 1. The ceiling is installed on the mounting rack, and its inclined guiding surface is designed to guide the impurity droplets formed by adhering grease, steam, dipping sauce, etc. during the production process into the collection tank in the collection pipe. The discharge pipe is connected to the collection tank to discharge the collected impurity droplets. The whole device is simple to use, effectively solves the problem that the impurity droplets directly drip onto the roasted eel during the production process of roasted eel, reduces the pollution of the production environment, and improves the cleanliness and safety of the production line;
[0032] 2. A collection bucket is arranged on the mounting rack, which can collect the impurity droplets discharged from the discharge pipe, increase the collection amount of the impurity droplets, and facilitate the same recycling and treatment of the impurity droplets. Brief Description of the Drawings
[0033] Figure 1 is the external structure schematic diagram of the embodiment of the present application;
[0034] Figure 2 is the internal cross-sectional schematic diagram of the embodiment of the present application;
[0035] Figure 3 is the internal cross-sectional schematic diagram of the collection pipe in the embodiment of the present application;
[0036] Figure 4 is Figure 3 the enlarged schematic diagram of part A of
[0037] Reference numerals: 1, mounting rack; 11, mounting column; 12, connecting column; 2, ceiling; 21, guiding surface; 3, collection pipe; 31, collection tank; 32, transmission plate; 33, converging surface; 4, discharge pipe; 5, fixing component; 51, fixing plate; 52, fixing bolt; 6, connecting component; 61, connecting plate; 62, connecting bolt; 7, collection bucket. Detailed Description of the Embodiment
[0038] The following further describes the present application in detail Figures 1-4 with reference to the accompanying drawings.
[0039] The embodiment of the present application discloses a hot gas collection device.
[0040] The inventor of the present application found that during the industrial production of roasted eel, the eel heated and dipped with sauce on the conveyor belt will volatilize the dipping sauce, moisture, grease, etc. on the roasted eel during the production process to form steam impurities and adhere to the roof of the workshop. This phenomenon causes continuous accumulation of impurities on the roof, which not only brings hygiene problems, but also may cause the volatilized impurities to condense into droplets and finally drip onto the surface of the roasted eel, affecting the final quality and food safety of the roasted eel. Therefore, the present application mainly adopts the following solutions to achieve the effect of reducing the possibility of the quality of the roasted eel being affected.
[0041] See Figure 1, A hot gas collection device provided by an embodiment of the present application includes a mounting frame 1, a ceiling 2, a collection pipe 3 and a discharge pipe 4. Among them, the mounting frame 1 includes a plurality of mounting columns 11 and connecting columns 12. The mounting columns 11 are respectively fixedly installed on both sides of the eel roasting production line, and the connecting columns 12 connect and fix adjacent two mounting columns 11.
[0042] The ceiling 2 is movably installed on the top of the mounting frame 1. The ceiling 2 is located directly above the conveyor belt of the eel roasting production line. The length of the ceiling 2 is greater than the width of the conveyor belt. The eels on the conveyor belt are dipped in sauce directly below the ceiling 2. At this time, the volatilized sauce, moisture, grease, etc. move upward and adhere to the ceiling 2, which helps to reduce the amount of impurities adhering to the roof.
[0043] The mounting frame 1 is provided with a fixing component 5 for detachably fixing the ceiling 2 to the mounting frame 1. The fixing component 5 includes a fixing plate 51 and fixing bolts 52. The fixing plate 51 is fixedly installed on the side wall of the ceiling 2. There are a plurality of fixing plates 51, which correspond to the mounting columns 11 one by one. There are a plurality of fixing bolts 52, which correspond to the fixing plates 51 one by one. The fixing bolts 52 respectively pass through the fixing plates 51 and are threadedly connected to the mounting columns 11. When it is necessary to disassemble the ceiling 2, the fixing bolts 52 are removed. At this time, the ceiling 2 and the mounting frame 1 are in a movable state, which is convenient for disassembling and removing the ceiling 2 for cleaning.
[0044] See Figure 2 , There are two collection pipes 3, which are installed on opposite sides of the ceiling 2. The collection pipes 3 are in a long strip columnar structure. A collection groove 31 is formed in the collection pipes 3, and the notch of the collection groove 31 faces the ceiling 2. The ceiling 2 is inclined toward the conveyor belt side and symmetrically forms a guiding surface 21 for guiding impurity droplets toward the collection groove 31. The impurities adhering to the ceiling 2 form droplets and flow along the guiding surface 21, and finally flow into the collection groove 31, realizing the collection of impurity droplets and reducing the possibility that when a large number of impurity droplets gather and directly drip onto the conveyor belt, it will affect the quality of the roasted eels.
[0045] See Figure 1 And Figure 2 , The collection pipe 3 is movably connected to the ceiling 2. The ceiling 2 is provided with a connection component 6 for realizing the detachable connection between the collection pipe 3 and the ceiling 2. The connection component 6 includes a connection plate 61 and connection bolts 62. There are two groups of connection plates 61, and each group of connection plates 61 corresponds to a collection pipe 3. Each group of connection plates 61 has a plurality of them and is evenly spaced and fixed on the side wall of the ceiling 2. There are a plurality of connection bolts 62, which correspond to the connection plates 61 one by one. The connection bolts 62 pass through the connection plates 61 and are threadedly connected to the collection pipes 3. When in use, the connection bolts 62 are removed, so that the collection pipes 3 can be disassembled and removed, which is convenient for cleaning the collection pipes 3.
[0046] The discharge pipe 4 is installed on the installation column 11. There are multiple groups of discharge pipes 4, and each group of discharge pipes 4 corresponds to a collection pipe 3. Each group of discharge pipes 4 has two and is respectively connected to both sides in the width direction of the collection pipe 3. The discharge pipe 4 is threadedly connected to the collection pipe 3, and the discharge pipe 4 communicates with the collection groove 31. The mounting frame 1 is provided with collection buckets 7. There are multiple collection buckets 7 and they correspond to the discharge pipes 4 one by one. The collection buckets 7 are located directly below the discharge pipes 4 and are placed on the ground, so that the collection buckets 7 communicate with the discharge pipes 4. The impurity droplets collected in the collection groove 31 are discharged through the discharge pipe 4, and then the collection buckets 7 collect the impurity droplets discharged from the discharge pipe 4, which is beneficial to improving the collection amount of the impurity droplets and facilitating the treatment of the collected impurity droplets.
[0047] See Figure 3 and Figure 4 , in order to facilitate the discharge of the impurity droplets in the collection groove 31, reduce the residence time of the impurity droplets in the collection groove 31, and reduce the possibility of pollution to the production environment caused by the deterioration of the impurity droplets, a transmission plate 32 is fixedly connected in the collection pipe 3. The transmission plate 32 is located in the collection groove 31. There are two transmission plates 32 and they are symmetrically arranged obliquely. A converging surface 33 is formed obliquely on the pipe wall of the collection pipe 3. The converging surface 33 surrounds the pipe orifice of the discharge pipe 4, and the end of the transmission plate 32 is located directly above the converging surface 33. The impurity droplets flowing into the collection groove 31 fall on the transmission plate 32, and then the impurity droplets flow along the transmission plate 32, and then the impurity droplets directly flow into the discharge pipe 4 through the transmission plate 32, and the converging surface 33 converges the impurity droplets on the transmission plate 32, which is beneficial to reducing the number of impurity droplets remaining on the bottom wall of the collection groove 31.
[0048] The implementation principle of a hot gas collection device in an embodiment of the present application is as follows:
[0049] When the roasted eel is dipped in the sauce, the heat of the roasted eel itself causes the sauce, grease, moisture, etc. to form steam impurities and move upward to adhere to the guiding surface 21 of the ceiling 2. As the number of steam impurities increases and converges to form impurity droplets, the impurity droplets flow along the guiding surface 21 into the collection groove 31, fall on the transmission plate 32, and then flow along the transmission plate 32 into the discharge pipe 4, and finally converge in the collection bucket 7. The whole use process is simple, and it can greatly reduce the possibility that the impurity droplets directly drip onto the conveyor belt and affect the quality of the roasted eel.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A hot air collection device, which is applied to an eel roasting production line, is characterized in that: including a mounting bracket (1); a ceiling (2) disposed on the mounting bracket (1); collecting pipes (3) disposed on opposite sides of the ceiling (2), the collecting pipes (3) being formed with collecting grooves (31); the ceiling (2) is inclined to form a guiding surface (21) extending towards the collecting groove (31); a drain pipe (4) disposed on the mounting bracket (1), the drain pipe (4) being in communication with the collecting groove (31).
2. The hot gas collection device according to claim 1, wherein: A transfer plate (32) extending towards the drain pipe (4) is inclinedly disposed in the collecting pipe (3).
3. The hot air collection device according to claim 2, wherein: The collecting pipe (3) is inclined to form a converging surface (33) surrounding the orifice of the drain pipe (4), and the end of the transfer plate (32) is located directly above the converging surface (33).
4. The hot gas collecting device according to claim 1, characterized in that: The ceiling (2) is movably disposed between the mounting bracket (1), and the mounting bracket (1) is provided with a fixing assembly (5) for fixing the ceiling (2).
5. The hot gas collecting device according to claim 4, wherein: The fixing assembly (5) includes a fixing plate (51) and fixing bolts (52), the fixing plate (51) is disposed on the ceiling (2), the fixing bolts (52) pass through the fixing plate (51), and the fixing bolts (52) are threadedly connected to the mounting bracket (1).
6. The hot air collection device according to claim 1, characterized in that: The drain pipe (4) is threadedly connected to the collecting pipe (3).
7. The hot gas collection device according to claim 6, wherein: The collecting pipe (3) is movably disposed with the ceiling (2), and the ceiling (2) is provided with a connecting assembly (6) for fixing the collecting pipe (3).
8. A hot air collection device according to claim 7, characterized in that: The connecting assembly (6) includes a connecting plate (61) and connecting bolts (62), the connecting plate (61) is disposed on the ceiling (2), the connecting bolts (62) pass through the connecting plate (61), and the connecting bolts (62) are threadedly connected to the collecting pipe (3).
9. The hot air collecting device according to claim 1, wherein: The mounting bracket (1) is provided with a collecting bucket (7), and the drain pipe (4) is in communication with the collecting bucket (7).