Cyclone integrated dust remover
The rotary combined dust collector integrates a sandstorm cyclone and multiple filter bags with a pulse air system for efficient two-stage filtration, addressing integration and miniaturization challenges.
Patent Information
- Application Number
- CN202421693578.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing cyclone integrated dust collectors have shortcomings in integration and miniaturization, and the air duct connections between the equipment are complex, which are prone to vibration damage and dust leakage.
A cyclone integrated dust collector is designed, including a Shakron cyclone mechanism, a multi-filter bag leaf plate mechanism and a pulse blowing mechanism, to realize two-stage filtration, and to separate the partition, and collect dust with pulsed airflow, improving integration and miniaturization.
Two-stage filtration is realized, which improves the integration and miniaturization of the dust collector, reduces the complexity of air duct connections between the equipment, and reduces the risk of vibration damage and dust leakage.
Smart Images

Figure CN223096452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, and particularly relates to a cyclone integrated dust collector. Background Art
[0002] Food processing enterprises need to be equipped with a dust removal air network system when involving processes such as conveying, impurity removal and screening during raw material and food processing. At present, the tail end structure of the air network discharge consists of a cyclone, a silencer and a pulse cartridge dust collector, and the functional structure is relatively fixed and indispensable.
[0003] Affected by the building site and the structure of the equipment itself, factors such as floor area size, air duct orientation and effective support need to be considered during layout. However, the air duct connection between the cyclone dust collector and the pulse bag dust collector is relatively complex, and serious problems such as vibration damage and ash leakage are likely to occur. How to improve the integration degree of the cyclone integrated dust collector and realize miniaturization is urgently to be solved. Content of the Utility Model
[0004] Aiming at the defects in the prior art, the utility model provides a cyclone integrated dust collector to solve the problem of high demand for integration and miniaturization of the current cyclone integrated dust collector.
[0005] The cyclone integrated dust collector provided by the utility model includes:
[0006] A box body, in which a partition is arranged.
[0007] A cyclone mechanism, which is arranged in the box body and on one side of the partition, and an air inlet is arranged on the side wall of the box body corresponding to the cyclone mechanism.
[0008] A multi-filter bag flower plate mechanism, which is arranged in the box body and on the other side of the partition, and the primary filtered gas after being filtered by the cyclone mechanism enters the multi-filter bag flower plate mechanism from the bottom of the multi-filter bag flower plate mechanism.
[0009] A pulse blowing mechanism, which is arranged above the multi-filter bag flower plate mechanism, and the pulse blowing mechanism provides a pulse air flow to the multi-filter bag flower plate mechanism.
[0010] A dust discharging base, which is arranged at the bottom of the box body.
[0011] As can be seen from the above technical solutions, a cyclone integrated dust collector provided by the present utility model has a Shaqelon cyclone mechanism arranged on one side inside the box body, and a multi-filter bag flower plate mechanism arranged on the other side. There is a partition between the two sides for separation; the air inlet corresponds to the Shaqelon cyclone mechanism. The Shaqelon cyclone mechanism realizes primary filtration, and the filtered dust particles fall onto the ash discharge base; then the filtered gas enters from the bottom of the multi-filter bag flower plate mechanism, and the multi-filter bag flower plate mechanism conducts secondary filtration. The pulse blowing mechanism provides a pulse air flow to blow the dust particles on the filter bags of the multi-filter bag flower plate mechanism onto the ash discharge base to achieve dust collection; based on the technical solutions of the present utility model, two-stage filtration is realized, and at the same time, the integration degree of the dust collector is improved, promoting miniaturization.
[0012] Optionally, the multi-filter bag flower plate mechanism includes:
[0013] A flower plate, the outer edge of the flower plate is connected to the inner wall of the box body, and the flower plate is arranged above the Shaqelon cyclone mechanism; the partition is connected to the flower plate, and through holes are opened on the flower plate on the other side of the partition.
[0014] A filter bag assembly, arranged under the flower plate and corresponding to the through holes one by one.
[0015] Optionally, the Shaqelon cyclone mechanism includes an exhaust pipe and symmetrically arranged Shaqelon dust collectors. The air inlets of the Shaqelon dust collectors are arranged based on the air inlet; the air outlets of the Shaqelon dust collectors are connected to one end of the exhaust pipe, and the other end of the exhaust pipe is located at the bottom of the multi-filter bag flower plate mechanism.
[0016] Optionally, the pulse blowing mechanism includes:
[0017] An air bag, arranged on the side wall of the box body;
[0018] A pulse solenoid valve, connected to the air bag;
[0019] A blowpipe, connected to the pulse solenoid valve.
[0020] Optionally, a scraper is installed on the ash discharge base, and the scraper is driven to rotate by a motor.
[0021] Optionally, the ash discharge base is also provided with a discharge port, and a rotary air lock is arranged at the bottom of the discharge port.
[0022] Adopting the above technical solutions, the present application has the following technical effects:
[0023] A cyclone integrated dust collector provided by the present utility model has a cyclone mechanism of Shaquelong on one side inside the box body, and a multi-filter bag plate mechanism on the other side. There is a partition between the two sides for separation. The air inlet corresponds to the cyclone mechanism of Shaquelong, and the cyclone mechanism of Shaquelong realizes primary filtration, and the filtered dust particles fall onto the ash discharge base. Then, the filtered gas enters from the bottom of the multi-filter bag plate mechanism, and the multi-filter bag plate mechanism performs secondary filtration. The pulse blowing mechanism provides a pulse airflow to blow the dust particles on the filter bags of the multi-filter bag plate mechanism onto the ash discharge base to realize dust collection. The present utility model realizes two-stage filtration and improves the integration degree of the dust collector, promoting miniaturization. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required to be used in the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.
[0025] Figure 1 Schematic diagram of a cyclone integrated dust collector provided by an embodiment of the present utility model;
[0026] Figure 2 is Figure 1 front view of a cyclone integrated dust collector shown;
[0027] Figure 3 is Figure 1 right view of a cyclone integrated dust collector shown;
[0028] Figure 4 Another schematic diagram of a cyclone integrated dust collector provided by an embodiment of the present utility model;
[0029] Figure 5 Schematic diagram of the middle box body provided by an embodiment of the present utility model;
[0030] Figure 6 is Figure 5 top view of the middle box body shown;
[0031] Figure 7 is Figure 6 A - A sectional view of;
[0032] Figure 8 Schematic diagram of the cyclone mechanism of Shaquelong provided by an embodiment of the present utility model;
[0033] Figure 9 Schematic diagram of the ash discharge base provided by an embodiment of the present utility model.
[0034] Reference numerals:
[0035] 1 - Box body; 11 - Air inlet; 12 - Air outlet; 13 - Partition board; 2 - Shaqlong cyclone mechanism; 21 - Shaqlong dust collector; 22 - Exhaust pipe; 3 - Multi-filter bag plate mechanism; 31 - Plate; 32 - Filter bag assembly; 4 - Pulse blowing mechanism; 41 - Air bag; 42 - Pulse solenoid valve; 43 - Blowing pipe; 5 - Ash discharge base; 51 - Scraper; 52 - Discharge port; 6 - Motor; 7 - Air lock. Specific embodiments
[0036] The embodiments of the technical solution of the present utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solution of the present utility model more clearly, so they are only examples and cannot be used to limit the protection scope of the present utility model.
[0037] It should be noted that unless otherwise specified, the technical terms or scientific terms used in this application should have the ordinary meaning understood by those skilled in the art to which the present utility model belongs.
[0038] In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model.
[0039] In this application, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] In this application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or simply means that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower horizontal height than the second feature.
[0041] Such asFigures 1-9 As shown in the figure, a cyclone integrated dust collector provided in this embodiment includes a box body 1, a cyclone mechanism 2, a multi-filter bag flower plate mechanism 3, a pulse blowing mechanism 4, and an ash discharging base 5. A partition 13 is provided inside the box body 1; the cyclone mechanism 2 is arranged inside the box body 1 and on one side of the partition 13, and an air inlet 11 is provided on the side wall of the box body 1 corresponding to the cyclone mechanism 2; the multi-filter bag flower plate mechanism 3 is arranged inside the box body 1 and on the other side of the partition 13, and the primary filtered gas after being filtered by the cyclone mechanism 2 enters the multi-filter bag flower plate mechanism 3 from the bottom of the multi-filter bag flower plate mechanism 3; the pulse blowing mechanism 4 is arranged above the multi-filter bag flower plate mechanism 3, and the pulse blowing mechanism 4 provides a pulse air flow to the multi-filter bag flower plate mechanism 3; the ash discharging base 5 is arranged at the bottom of the box body 1.
[0042] In the cyclone integrated dust collector provided in this embodiment, a cyclone mechanism 2 is arranged on one side inside the box body 1, and a multi-filter bag flower plate mechanism 3 is arranged on the other side. There is a partition 13 between the two sides for separation; the air inlet 11 is arranged corresponding to the cyclone mechanism 2. The cyclone mechanism 2 realizes primary filtration, and the filtered dust particles fall to the ash discharging base 5; then the filtered gas enters from the bottom of the multi-filter bag flower plate mechanism 3, and the multi-filter bag flower plate mechanism 3 performs secondary filtration. The pulse blowing mechanism 4 provides a pulse air flow to blow the dust particles on the filter bags of the multi-filter bag flower plate mechanism 3 to the ash discharging base 5, realizing dust collection.
[0043] The multi-filter bag flower plate mechanism 3 includes a flower plate 31 and a filter bag assembly 32. The edge of the flower plate 31 is connected to the inner wall of the box body 1, and the flower plate 32 is arranged above the cyclone mechanism 2; the partition 13 is connected to the flower plate 31, and through holes are provided on the flower plate 31 on the other side of the partition 13; the filter bag assembly 32 is arranged below the flower plate 31 and is arranged in one-to-one correspondence with the through holes.
[0044] The box body includes an upper box body, a middle box body, and a lower box body connected in sequence from top to bottom, as Figures 5-7 shown, and the cyclone mechanism 2 and the multi-filter bag flower plate mechanism 3 are arranged inside the middle box body.
[0045] As Figure 8 shown, the cyclone mechanism 2 includes an exhaust pipe 22 and symmetrically arranged cyclone dust collectors 21. The air inlets of the cyclone dust collectors 21 are arranged based on the air inlet 11; the air outlets of the cyclone dust collectors 21 are connected to one end of the exhaust pipe 22, and the other end of the exhaust pipe 22 is located at the bottom of the multi-filter bag flower plate mechanism 3. The dust-containing gas enters the cyclone mechanism 2, and the dust particles fall to the ash discharging base 5 in the direction of the dotted arrow from the bottom, and the filtered gas exits from the top of the cyclone dust collector 21 through the exhaust pipe 22.
[0046] Optionally, the pulse air-blowing mechanism 4 includes an air bag 41, a pulse solenoid valve 42 and a blowing pipe 43. The air bag 41 is arranged on the side wall of the box body 1; the pulse solenoid valve 42 is connected to the air bag 41, and the blowing pipe 43 is connected to the pulse solenoid valve 42. The pulse air-blowing mechanism 4 provides pulse airflow for the multi-filter bag plate structure 3, and compressed gas is regularly blown into the filter bag assembly 32. The particles attached to the filter bag assembly 32 are blown off to the lower ash base 5. The dust-containing gas is filtered twice, and finally exits from the air outlet at the top of the box body 1. The filtered dust particles fall to the lower ash base 5 and are finally discharged through the air lock 7.
[0047] As Figure 9 shown, a scraper 51 is installed on the lower ash base 5, and the scraper 51 is driven by a motor 6. The lower ash base 5 is also provided with a discharge port 52, and an air lock 7 is arranged at the bottom of the discharge port 52.
[0048] The working process of the cyclone integrated dust collector provided in this embodiment is as follows: The high-speed dust-containing gas enters the cyclone mechanism 2 through the air inlet 11 for primary filtration. Among them, the dust particles fall from the bottom of the cyclone mechanism 2 to the lower ash base 5, and then the gas after primary filtration exits from the exhaust pipe 22 to the bottom of the multi-filter bag plate mechanism 3; The gas filtered twice by the multi-filter bag plate mechanism 3 is discharged from the air outlet 12, and the small particle dust remaining on the filter bag assembly 32 is blown off by the pulse airflow vibration and falls on the lower ash base 5 and is sent out and collected. Based on this, the secondary filtration of the dust-containing gas is completed, and the collection of dust particles is realized.
[0049] In the description of the present invention, a large number of specific details are set forth. However, it can be understood that the embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and technologies are not shown in detail so as not to obscure the understanding of this specification.
[0050] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered by the scope of the claims and the description of the present invention.
Claims
1. A cyclone integrated dust collector, characterized in that, Comprising: A box body, within which a partition is provided; A cyclone separator mechanism, arranged within the box body and on one side of the partition, and an air inlet is formed in the side wall of the box body corresponding to the cyclone separator mechanism; A multi-filter bag plate mechanism, arranged within the box body and on the other side of the partition, and the primary filtered gas after being filtered by the cyclone separator mechanism enters the multi-filter bag plate mechanism from the bottom of the multi-filter bag plate mechanism; A pulse blowing mechanism, arranged above the multi-filter bag plate mechanism, and the pulse blowing mechanism provides a pulse air flow to the multi-filter bag plate mechanism; A dust discharging base, arranged at the bottom of the box body.
2. The cyclone integrated dust collector according to claim 1, wherein The multi-filter bag plate mechanism includes: A plate, the outer edge of the plate is connected to the inner wall of the box body, and the plate is arranged above the cyclone separator mechanism; the partition is connected to the plate, and through holes are formed in the plate on the other side of the partition; A filter bag assembly, arranged below the plate and corresponding to the through holes one by one.
3. The cyclone integrated dust collector according to claim 2, wherein The cyclone separator mechanism includes an exhaust pipe and symmetrically arranged cyclone dust collectors, and the air inlets of the cyclone dust collectors are arranged based on the air inlet; the air outlets of the cyclone dust collectors are connected to one end of the exhaust pipe, and the other end of the exhaust pipe is located at the bottom of the multi-filter bag plate mechanism.
4. The cyclone integrated dust collector according to claim 1, characterized in that, The pulse blowing mechanism includes: An air bag, arranged on the side wall of the box body; A pulse solenoid valve, connected to the air bag; A blowpipe, connected to the pulse solenoid valve.
5. The cyclone integrated dust collector according to claim 1, wherein A scraper is installed on the dust discharging base, and the scraper is driven to rotate by a motor.
6. The cyclone integrated dust collector according to claim 5, characterized in that, The dust discharging base further has a discharge opening, and an air lock is arranged at the bottom of the discharge opening.