Intelligent sand making system of conical sand making machine

The cone crusher system addresses the issue of incomplete and uneven fragmentation by integrating a rotating cone head with auxiliary and shear blocks, enhancing fragmentation quality and efficiency while minimizing energy waste.

CN223096859UActive Publication Date: 2025-07-15EZHOU HONGRAN NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421922608.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-15
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing cone sand making machines are difficult to achieve all-round and multi-layer crushing, resulting in insufficient and uniform crushing, low energy utilization efficiency, and increased production costs.

Method used

An intelligent sand making system of cone sand making machine is designed. Through the synergy of the rotation of the cone head and the up and down movement with the auxiliary stop and shear stop, a comprehensive and multi-level crushing system is built, and the power transmission efficiency is improved through the drive motor and the connecting structure.

Benefits of technology

Improves the crushing effect and uniformity, reduces energy consumption, improves production efficiency and energy utilization, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent sand making system of a conical sand making machine, and belongs to the technical field of sand making equipment. Comprising a support housing; and the auxiliary shell is stably installed over the supporting shell, a conical barrel is arranged in the auxiliary shell, and the vertical center line of the auxiliary shell coincides with the vertical center line of the supporting shell. According to the utility model, the conical head rotates and moves up and down to cooperate with the auxiliary stop block and the shearing stop block; an all-dimensional and multi-layer crushing system is constructed, and the crushing effect is greatly improved; meanwhile, through mutual cooperation of structures such as a second convex block below a connecting plate and a second convex block above an auxiliary block, rotary motion generated by a driving motor is converted into vertical reciprocating motion of a conical head; the power transmission efficiency in the crushing process is improved, energy loss is reduced, and input energy can be converted into effective crushing force to the maximum extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand-making equipment, and particularly relates to an intelligent sand-making system for a conical sand-making machine. Background Art

[0002] In modern industrial production, the crushing of stones is an indispensable link in many fields, such as construction, mining, etc.; as an important crushing equipment, the conical sand-making machine plays a key role in the production of sand and gravel aggregates; with the continuous advancement of infrastructure construction and the increasing demand for high-quality sand and gravel aggregates, the performance and efficiency of the conical sand-making machine have received more and more attention.

[0003] However, in the prior art, there are some obvious deficiencies in the conical sand-making machine; among them, the single crushing method has become a prominent technical problem; the existing conical sand-making machines often have difficulty in achieving all-round and multi-level crushing of materials, resulting in insufficient and uneven crushing; this not only affects the quality of the crushed materials, but also reduces the production efficiency and increases the production cost. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide an intelligent sand-making system for a conical sand-making machine, so as to solve the problems that it is difficult to achieve all-round and multi-level crushing of materials, resulting in insufficient and uneven crushing; and there are large losses in the traditional crushing power transmission process of energy, which affects the overall energy utilization efficiency and the economy of the crushing operation.

[0005] Technical Solution: To achieve the above object, the present utility model is realized through the following technical solutions: An intelligent sand-making system for a conical sand-making machine includes: a support housing; an auxiliary housing stably installed directly above the support housing, and a conical cylinder is provided in the auxiliary housing, and the vertical center line of the auxiliary housing coincides with the vertical center line of the support housing; an auxiliary block stably connected in the support housing, and the vertical center line of the auxiliary block coincides with the vertical center line of the support housing; a conical head rotatably connected above the auxiliary block, and the vertical center line of the conical head coincides with the vertical center line of the auxiliary block, and the conical head is used for extruding stones; a plurality of shear blocks are provided, and the plurality of shear blocks are evenly distributed on the outer surface of the conical head, and the shear blocks are stably connected to the conical head; a plurality of auxiliary blocks are provided, and the plurality of auxiliary blocks are evenly distributed in the conical cylinder, and the auxiliary blocks are used to assist the shear blocks to shear the stones. Among them, the materials of the auxiliary housing and the support housing need to have sufficient strength and wear resistance to withstand the impact force and friction force during the crushing process; the auxiliary block provides support and guidance for the rotation and up-and-down movement of the conical head, and the rotation and extrusion actions of the conical head perform crushing treatment on the stones; the shapes and sizes of the shear blocks and the auxiliary blocks should be optimized according to the characteristics of the stones and the crushing requirements.

[0006] In a further embodiment, a connecting plate is stably connected directly below the conical head, and the vertical center line of the connecting plate coincides with the vertical center line of the conical head. The connecting plate serves to connect and transmit power, connecting the conical head to other components. The material of the connecting plate should have high strength and good toughness to ensure the reliability of the connection.

[0007] In a further embodiment, a plurality of first bumps are provided. The first bumps are disposed below the connecting plate and are distributed in an annular array. The first bumps are stably connected to the connecting plate. A first groove is provided between adjacent first bumps. The distances between the plurality of first bumps and the vertical center line of the connecting plate are equal. A plurality of second bumps are provided. The second bumps are disposed above the auxiliary block and are distributed in an annular array. The second bumps are stably connected to the auxiliary block. A second groove is provided between adjacent second bumps. The second bumps are adapted to the first grooves, and the second grooves are adapted to the first bumps. The distances between the plurality of second bumps and the vertical center line of the auxiliary block are equal. The cooperative design of the first bumps and the second bumps helps to achieve the precise movement and positioning of the conical head and improve the crushing effect. The cooperation precision of the first bumps and the second bumps should reach a certain standard to ensure the smooth operation.

[0008] In a further embodiment, a driving motor is stably installed in the auxiliary block, and the driving motor is used to drive the conical head to rotate. The driving motor provides a power source for the entire crushing process to ensure the normal operation of the equipment. The driving motor should have sufficient power and torque to meet the crushing requirements under different working conditions.

[0009] In a further embodiment, a sleeve is disposed in the auxiliary block, and one end of the sleeve is stably connected to the output end of the driving motor. A sliding sleeve rod is disposed in the sleeve, and the sliding sleeve rod is slidably connected to the sleeve. One end of the sliding sleeve rod is inside the sleeve, and the other end is stably connected to the connecting plate. The sliding cooperation between the sleeve and the sliding sleeve rod should have good lubrication and guidance to reduce wear and jamming.

[0010] In a further embodiment, a plurality of limiting grooves are provided, and the plurality of limiting grooves are opened in the sleeve. A plurality of limiting blocks are provided, and one ends of the plurality of limiting blocks are stably connected to the sliding sleeve rod. The other ends of the limiting blocks are inside the limiting grooves. The limiting blocks are adapted to the limiting grooves. The limiting blocks and the limiting grooves are used to prevent the sleeve and the sliding sleeve rod from rotating. The dimensions and strengths of the limiting grooves and the limiting blocks should be precisely calculated and tested to ensure their reliability.

[0011] In a further embodiment, there are multiple connecting shafts. One end of each connecting shaft is stably connected to the auxiliary block, and the other end is stably connected to the support housing. The connecting shafts enhance the connection stability between the auxiliary block and the support housing, ensuring the firmness of the entire structure. The number and distribution of the connecting shafts should be reasonably designed according to the force conditions to ensure uniform load bearing.

[0012] In a further embodiment, the distance between the top of the conical cylinder and the conical head is greater than the distance between the bottom of the conical cylinder and the conical head, and the distance gradually decreases. This gradually decreasing design helps to gradually increase the crushing pressure and improve the crushing efficiency. The change curve of the distance should be accurately calculated and adjusted according to the characteristics and requirements of the crushed material.

[0013] In a further embodiment, the sliding distance of the sliding sleeve rod within the sleeve is greater than the height of the first convex block. The sliding distance of the sliding sleeve rod should be reasonably set according to the maximum crushing requirements and structural strength of the equipment to ensure that the conical head has sufficient up and down movement space to adapt to different crushing working conditions.

[0014] Beneficial effects: 1. The rotation, up and down movement of the conical head cooperate with the auxiliary stop block and the shear stop block; a comprehensive and multi-level crushing system is constructed, greatly improving the crushing effect. The rotation of the conical head makes the material continuously tumble and change position in the crushing cavity, increasing the chance of contacting the crushing components. The up and down movement changes the distribution of the material in the crushing cavity, effectively crushing large pieces of material. The auxiliary stop block and the shear stop block cooperate with the conical head to form a complex crushing force field, crushing and grinding the material from multiple angles. This not only improves the crushing efficiency, but also improves the uniformity and fineness of crushing, making the particle size of the crushed material more in line with requirements and the quality more stable. In addition, the composite crushing structure reduces the energy consumption of the equipment, can complete excellent crushing tasks in a shorter time, and reduces energy waste.

[0015] 2. The sleeve stably connected to the output end of the driving motor, the sliding sleeve rod slidably connected within the sleeve, the connecting plate above the sliding sleeve rod, the second convex block below the connecting plate, and the second convex block above the auxiliary block cooperate with each other; realizing the conversion of the rotational motion generated by the driving motor into the up and down reciprocating motion of the conical head; improving the power transmission efficiency during the crushing process, reducing energy loss, and enabling the input energy to be maximally converted into effective crushing force. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 This is a schematic structural diagram of the present utility model.

[0018] Figure 2 It is Figure 1 the main sectional structural diagram of

[0019] Figure 3 It is Figure 1 the side sectional structural diagram of

[0020] Figure 4 It is Figure 3 the structural diagram at position A of

[0021] The reference numerals in the figure are: 1, support housing; 2, auxiliary housing; 201, auxiliary stop block; 3, auxiliary block; 301, first convex block; 4, connecting shaft; 5, connecting plate; 501, second convex block; 6, conical head; 601, shear stop block; 7, drive motor; 8, sleeve; 801, limit groove; 9, sliding sleeve rod; 901, limit block. Specific embodiments

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] By providing an intelligent sand making system for a conical sand making machine in the embodiments of the present application, the technical problems of difficult to achieve all-round and multi-level crushing of materials, resulting in insufficient and uneven crushing; and large energy losses in the traditional crushing power transmission process, affecting the overall energy utilization efficiency and the economy of the crushing operation are solved. In actual use, sufficient and uniform crushing of materials is achieved, the energy utilization efficiency is improved, and the crushing operation cost is reduced.

[0024] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.

[0025] Refer to Figures 1-4, an intelligent sand making system for a conical sand making machine, comprising: a support housing 1; an auxiliary housing 2, stably installed directly above the support housing 1, and a conical cylinder is provided inside the auxiliary housing 2, and the vertical center line of the auxiliary housing 2 coincides with the vertical center line of the support housing 1; an auxiliary block 3, stably connected inside the support housing 1, and the vertical center line of the auxiliary block 3 coincides with the vertical center line of the support housing 1; a conical head 6, rotatably connected above the auxiliary block 3, and the vertical center line of the conical head 6 coincides with the vertical center line of the auxiliary block 3, and the conical head 6 is used for extruding stones; a plurality of shear blocks 601, and the plurality of shear blocks 601 are evenly distributed on the outer surface of the conical head 6, and the shear blocks 601 are stably connected to the conical head 6; a plurality of auxiliary blocks 201, and the plurality of auxiliary blocks 201 are evenly distributed inside the conical cylinder, and the auxiliary blocks 201 are used to assist the shear blocks 601 in shearing the stones.

[0026] By stably installing the auxiliary housing 2 directly above the support housing 1, with a conical cylinder inside, stably connecting the auxiliary block 3 inside the support housing 1, rotatably connecting the conical head 6 above the auxiliary block 3, evenly distributing the shear blocks 601 on the outer surface of the conical head 6, and evenly distributing the auxiliary blocks 201 inside the conical cylinder, the preliminary crushing preparation of the stones and the provision of multi-angle crushing effects are achieved.

[0027] A connecting plate 5, stably connected directly below the conical head 6, and the vertical center line of the connecting plate 5 coincides with the vertical center line of the conical head 6.

[0028] Through the connecting plate 5, an installation position can be provided for the conical head 6.

[0029] A plurality of first convex blocks 301 are provided, the first convex blocks 301 are arranged below the connecting plate 5, and the first convex blocks 301 are distributed in an annular array, the first convex blocks 301 are stably connected to the connecting plate 5, a first groove is provided between adjacent two of the first convex blocks 301, and the distances between the plurality of first convex blocks 301 and the vertical center line of the connecting plate 5 are equal; a plurality of second convex blocks 501 are provided, the second convex blocks 501 are arranged above the auxiliary block 3, and the second convex blocks 501 are distributed in an annular array, the second convex blocks 501 are stably connected to the auxiliary block 3, a second groove is provided between adjacent two of the second convex blocks 501, the second convex blocks 501 are adapted to the first grooves, the second grooves are adapted to the first convex blocks 301, and the distances between the plurality of second convex blocks 501 and the vertical center line of the auxiliary block 3 are equal.

[0030] The mutual adaptation of the first convex blocks 301 and the second convex blocks 501, together with the self-gravity of the conical head 6, enables the conical head 6 to move up and down.

[0031] The driving motor 7 is stably installed in the auxiliary block 3, and the driving motor 7 is used to drive the conical head 6 to rotate.

[0032] The driving motor 7 can drive the conical head 6 to rotate.

[0033] The sleeve 8 is arranged in the auxiliary block 3, and one end of the sleeve 8 is stably connected to the output end of the driving motor 7; the sliding sleeve rod 9 is arranged in the sleeve 8, and the sliding sleeve rod 9 is slidably connected to the sleeve 8. One end of the sliding sleeve rod 9 is inside the sleeve 8, and the other end is stably connected to the connecting plate 5.

[0034] By stably installing the driving motor 7 in the auxiliary block 3 to drive the conical head 6 to rotate, and the sleeve 8 is arranged in the auxiliary block 3 and one end is stably connected to the output end of the driving motor 7, and the sliding sleeve rod 9 is arranged in the sleeve 8 and stably connected to the connecting plate 5, it realizes providing power for the rotation and up-and-down movement of the conical head 6.

[0035] A plurality of limiting grooves 801 are provided, and the plurality of limiting grooves 801 are opened in the sleeve 8; a plurality of limiting blocks 901 are provided, and one end of the plurality of limiting blocks 901 is stably connected to the sliding sleeve rod. The other end of the limiting block 901 is inside the limiting groove 801. The limiting block 901 is adapted to the limiting groove 801, and the limiting block 901 and the limiting groove 801 are used to limit the rotation of the sleeve 8 and the sliding sleeve rod 9.

[0036] By opening a plurality of limiting grooves 801 in the sleeve 8, one end of the plurality of limiting blocks 901 on the sliding sleeve rod 9 is inside the limiting groove 801, and the limiting block 901 is adapted to the limiting groove 801, it realizes restricting the rotation of the sleeve 8 and the sliding sleeve rod 9 and ensures the accuracy of power transmission.

[0037] A plurality of connecting shafts 4 are provided, and one end of the connecting shaft 4 is stably connected to the auxiliary block 3, and the other end is stably connected to the support housing 1.

[0038] By the cooperation that one end of the plurality of connecting shafts 4 is stably connected to the auxiliary block 3 and the other end is stably connected to the support housing 1, it realizes enhancing the connection stability between the auxiliary block 3 and the support housing 1.

[0039] The distance between the top of the conical cylinder and the conical head 6 is greater than the distance between the bottom of the conical cylinder and the conical head 6, and the distance gradually decreases.

[0040] Through the structure that the distance between the top of the conical cylinder and the conical head 6 is greater than the bottom and the distance gradually decreases, it realizes gradually increasing the crushing pressure on the stone material and improves the crushing effect.

[0041] The sliding distance of the sliding sleeve rod 9 in the sleeve 8 is greater than the height of the first convex block 301.

[0042] By designing that the sliding distance of the sliding sleeve rod 9 in the sleeve 8 is greater than the height of the first convex block 301, enough space is provided for the up-and-down movement of the conical head 6.

[0043] During use, first, the stone material is put into the crushing cavity formed by the support housing 1, the auxiliary housing 2 and the conical cylinder. The driving motor 7 is started, and the motor drives the sleeve 8 to rotate. Due to the limitation of the limit groove 801 and the limit block 901, the connected sliding sleeve rod 9 will not rotate, so that the driving motor 7 drives the conical head 6 to rotate through the sleeve 8, the sliding sleeve rod 9 and the connecting plate 5. When the connecting plate 5 rotates, the connecting plate 5 will drive the first convex block 301 to rotate, and due to the cooperation between the first convex block 301 and the second convex block 501, the conical head 6 will be promoted to move up and down; and when the conical head 6 rotates, the shear blocks 601 evenly distributed on its outer surface interact with the auxiliary blocks 201 evenly distributed in the conical cylinder to shear and crush the stone material; during the crushing process, since the distance between the top of the conical cylinder and the conical head 6 is greater than the bottom and the distance gradually decreases, the crushing pressure on the stone material gradually increases, realizing more sufficient crushing; moreover, the sliding distance of the sliding sleeve rod 9 in the sleeve 8 is greater than the height of the first convex block 301, providing enough space for the up-and-down movement of the conical head 6 to adapt to stone materials of different sizes and hardnesses.

[0044] The required control system, adjustment device, protection device, connection device, etc. therein all belong to the prior art and are non-essential technical features in this application, so they are not described and drawn in the documents and drawings of this application.

[0045] In summary, compared with the prior art, the following beneficial effects are achieved: through the combination of the rotation and up-and-down movement of the conical head, and the synergistic effect of the shear blocks and the auxiliary blocks, more sufficient and uniform crushing of the stone material is realized, greatly improving the crushing quality and efficiency. Secondly, through the cooperation of the sleeve stably connected to the output end of the driving motor, the sliding sleeve rod slidably connected in the sleeve, the connecting plate above the sliding sleeve rod, the second convex block below the connecting plate, and the second convex block above the auxiliary block; the rotational motion generated by the driving motor is converted into the up-and-down reciprocating motion of the conical head; the power transmission efficiency during the crushing process is improved, energy loss is reduced, and the input energy can be converted into effective crushing force to the greatest extent.

[0046] The present utility model covers any alternatives, modifications, equivalent methods and solutions made to the essence and scope of the present utility model. In order to enable the public to have a thorough understanding of the present utility model, specific details are described in detail in the above preferred embodiments of the present utility model. However, those skilled in the art can fully understand the present utility model even without the description of these details. In addition, well-known methods, processes, procedures, components and circuits are not described in detail to avoid unnecessary confusion to the essence of the present utility model.

[0047] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. An intelligent sand making system for a conical sand making machine, characterized in that, Comprising: A support housing (1); An auxiliary housing (2), stably installed directly above the support housing (1), and a conical cylinder is provided inside the auxiliary housing (2), and the vertical center line of the auxiliary housing (2) coincides with the vertical center line of the support housing (1); An auxiliary block (3), stably connected inside the support housing (1), and the vertical center line of the auxiliary block (3) coincides with the vertical center line of the support housing (1); A conical head (6), rotatably connected above the auxiliary block (3), and the vertical center line of the conical head (6) coincides with the vertical center line of the auxiliary block (3), and the conical head (6) is used for extruding stones; Shearing stoppers (601), a plurality of which are provided, and the plurality of shearing stoppers (601) are evenly distributed on the outer surface of the conical head (6), and the shearing stoppers (601) are stably connected to the conical head (6); Auxiliary stoppers (201), a plurality of which are provided, and the plurality of auxiliary stoppers (201) are evenly distributed inside the conical cylinder, and the auxiliary stoppers (201) are used to assist the shearing stoppers (601) in shearing stones; A driving motor (7), stably installed inside the auxiliary block (3), and the driving motor (7) is used to drive the conical head (6) to rotate; A sleeve (8), arranged inside the auxiliary block (3), and one end of the sleeve (8) is stably connected to the output end of the driving motor (7); A sliding sleeve rod (9), arranged inside the sleeve (8), and the sliding sleeve rod (9) is slidably connected to the sleeve (8), one end of the sliding sleeve rod (9) is inside the sleeve (8), and the other end is stably connected to a connecting plate (5); Limit grooves (801), a plurality of which are provided, and the plurality of limit grooves (801) are opened inside the sleeve (8); Limit blocks (901), a plurality of which are provided, and one end of each of the plurality of limit blocks (901) is stably connected to the sliding sleeve rod, the other end of the limit block (901) is inside the limit groove (801), the limit block (901) is adapted to the limit groove (801), and the limit block (901) and the limit groove (801) are used to prevent the sleeve (8) and the sliding sleeve rod (9) from rotating.

2. The intelligent sand making system of the conical sand making machine according to claim 1, wherein, Further comprising: A connecting plate (5), stably connected directly below the conical head (6), and the vertical center line of the connecting plate (5) coincides with the vertical center line of the conical head (6).

3. The intelligent sand making system of the conical sand making machine according to claim 2, characterized in that, Further comprising: First bumps (301), a plurality of which are provided, the first bumps (301) are arranged below the connecting plate (5), and the first bumps (301) are distributed in an annular array, the first bumps (301) are stably connected to the connecting plate (5), a first groove is provided between adjacent two of the first bumps (301), and the distances between the plurality of first bumps (301) and the vertical center line of the connecting plate (5) are equal; There are multiple second bumps (501). The second bumps (501) are arranged above the auxiliary block (3), and the second bumps (501) are distributed in an annular array. The second bumps (501) are stably connected to the auxiliary block (3). There is a second groove between two adjacent second bumps (501). The second bumps (501) are adapted to the first grooves, and the second grooves are adapted to the first bumps (301). The distances between the multiple second bumps (501) and the vertical center line of the auxiliary block (3) are equal.

4. The intelligent sand making system of the conical sand making machine according to claim 1, characterized in that, Further included are: There are multiple connecting shafts (4). One end of each connecting shaft (4) is stably connected to the auxiliary block (3), and the other end is stably connected to the support housing (1).

5. The intelligent sand making system of the conical sand making machine according to claim 3, characterized in that, Further included are: The distance between the top of the conical cylinder and the conical head (6) is greater than the distance between the bottom of the conical cylinder and the conical head (6), and the distance gradually decreases.

6. The intelligent sand making system of a conical sand making machine according to claim 5, characterized in that, Further included are: The sliding distance of the sliding sleeve rod (9) in the sleeve (8) is greater than the height of the first bump (301).