Particle crushing device for rare earth silicon alloy production
A two-stage fragmentation system with gear transmission and adjustable rollers addresses the issue of uneven particle size distribution in rare earth silicon alloys, enhancing fragmentation efficiency and uniformity.
Patent Information
- Application Number
- CN202422080462.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When traditional rare earth silicon alloy production devices deal with materials with high hardness or irregular shapes, they are incompletely broken and unevenly finished product particle size.
Using a two-stage crushing mechanism, the first crushing box is initially crushed by the main rotating shaft and the gear transmission from the rotating shaft. The crushing roller in the second crushing box achieves opposite squeeze and crushing through the connecting rod and the telescopic rod, thereby improving the crushing effect.
The fine crushing of rare earth silicon alloy raw materials is achieved, the content of coarse particles in the finished product is reduced, the proportion of fine particles is increased, and the uniformity of material particle size distribution is ensured.
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Figure CN223096877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rare earth ferrosilicon alloys, and particularly relates to a crushing device for producing rare earth ferrosilicon alloys. Background Technique
[0002] Rare earth ferrosilicon alloy is a special alloy material mainly composed of rare earth elements and silicon. In the process of steel smelting and casting, rare earth ferrosilicon alloy is often used as a deoxidizer, desulfurizer and alloying additive. They can improve the structure and properties of steel materials, increase the purity, strength, toughness, corrosion resistance and wear resistance of steel. At the same time, rare earth ferrosilicon alloy is also an important raw material for producing metallurgical auxiliaries such as spheroidizing agent and vermiculizing agent, which is used to produce high-performance castings. In the production process of rare earth ferrosilicon alloy, the crushing process is a crucial link, which directly affects the particle size distribution and yield of the final product.
[0003] The crushing mechanism in the traditional device often fails to achieve an ideal crushing effect when processing materials. Especially when processing rare earth ferrosilicon alloys with high hardness or irregular shapes, the traditional crushing mechanism is prone to problems such as incomplete crushing, too large or too small finished product particle size, resulting in uneven particle size distribution of the crushed materials. Therefore, the utility model proposes a crushing device for producing rare earth ferrosilicon alloys. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a crushing device for producing rare earth ferrosilicon alloys, so as to solve the problems that the crushing mechanism in the traditional device often fails to achieve an ideal crushing effect when processing materials. Especially when processing rare earth ferrosilicon alloys with high hardness or irregular shapes, the traditional crushing mechanism is prone to problems such as incomplete crushing, too large or too small finished product particle size, resulting in uneven particle size distribution of the crushed materials as mentioned in the above background technique.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A crushing device for producing rare earth ferrosilicon alloys includes a frame. A first crushing box is fixedly installed at the top of the frame. A transfer hopper is fixedly connected to the bottom of the first crushing box. A second crushing box is arranged at the bottom of the transfer hopper, and a discharge hopper is arranged at the bottom of the second crushing box. A discharge plate is provided at the bottom of the discharge hopper. A feed box is fixedly installed at the top end of the first crushing box;
[0007] Among them, a first crushing mechanism is arranged inside the first crushing box, and a second crushing mechanism is arranged inside the second crushing box. The first crushing box is communicated with the second crushing box through the provided transfer hopper.
[0008] Optionally, a feed inlet is provided on one side of the top of the feed box, and a guide plate is provided inside the feed box where the feed inlet extends.
[0009] Optionally, the first crushing mechanism includes a main rotating shaft which penetrates inside the first crushing box. A main crushing gear is sleeved outside the main rotating shaft, and a cooperating driven rotating shaft and a driven crushing gear are arranged beside the main rotating shaft. One end of the main rotating shaft extends outside the first crushing box and is fixedly connected to a first motor through a bearing mounting seat. The other ends of the main rotating shaft and the driven rotating shaft that penetrate outside the first crushing box are respectively connected to a first main gear and a first driven gear, and the first main gear and the first driven gear mesh with each other.
[0010] Optionally, the second crushing mechanism includes a first crushing roller and a second crushing roller which are oppositely arranged inside the second crushing box. At the front side central axes of the first crushing roller and the second crushing roller, a first connecting rod and a fourth connecting rod are respectively movably connected. The first connecting rod is movably connected to the fourth connecting rod through the provided second connecting rod and third connecting rod. One end of the first connecting rod is movably connected to the output end of a telescopic rod, and the other end of the first connecting rod is movably sleeved outside a first movable rod provided below the first crushing roller. The telescopic rod is fixedly arranged on a fixing block provided at the top inside the second crushing box. Support blocks fixedly connected to the inner side of the second crushing box are provided at both the front and rear ends of the first movable rod. One end of the fourth connecting rod is provided with a telescopic rod and a fixing block having the same positional relationship corresponding to the first connecting rod.
[0011] Optionally, the first movable rod and the second movable rod are correspondingly arranged. The other end of the fourth connecting rod is sleeved on the bushing of a second main gear provided outside the second movable rod. The fourth connecting rod, the third connecting rod, the second connecting rod and the first connecting rod are all sleeved on the bushings of a number of second driven gears. The number of the second driven gears mesh with the second main gear. Support blocks having the same positional relationship as the second crushing box are provided at both the front and rear ends of the second movable rod. A fifth connecting rod and a sixth connecting rod which are movably connected to the rear side central axes of the first crushing roller and the second crushing roller are respectively provided at the rear sides of the first movable rod and the second movable rod. A second motor is fixedly installed on the front side outside the second crushing box. The front end of the second movable rod penetrates through the support block and extends to the output end of the second motor.
[0012] The beneficial effects of the present utility model are:
[0013] The utility model adopts a two-stage crushing mechanism. The first crushing mechanism in the first crushing box utilizes the cooperation of the main rotating shaft and the secondary rotating shaft, and realizes efficient crushing through gear transmission. The crushing rollers in the second crushing mechanism in the second crushing box realize counter extrusion crushing through connecting rods and telescopic rods, further improving the crushing effect, enabling the material to be crushed more fully, effectively reducing the coarse particle content in the finished product, increasing the proportion of fine particles, and realizing fine crushing of the rare earth ferrosilicon alloy raw material. Description of the Drawings
[0014] Figure 1 is a schematic structural view of a particle crushing device for rare earth ferrosilicon alloy production according to the utility model;
[0015] Figure 2 is a front view of the utility model;
[0016] Figure 3 is a sectional view of the first crushing box in the utility model;
[0017] Figure 4 is a schematic structural view of another perspective of a particle crushing device for rare earth ferrosilicon alloy production according to the utility model;
[0018] Figure 5 is a schematic structural view of the second crushing mechanism in the utility model;
[0019] Figure 6 is a schematic structural view of another perspective of the second crushing mechanism in the utility model.
[0020] The reference numerals in the figures are:
[0021] 1, frame; 2, first crushing box; 3, transfer hopper; 4, second crushing box; 5, feed box; 501, feed inlet; 502, guide plate;
[0022] 6, discharge hopper;
[0023] 7, first crushing mechanism; 701, main rotating shaft; 702, main crushing gear; 703, secondary rotating shaft; 704, secondary crushing gear; 705, first motor; 706, bearing mounting seat; 707, first main gear; 708, first secondary gear;
[0024] 8, second crushing mechanism; 801, first crushing roller; 802, second crushing roller; 803, connecting rod one; 804, connecting rod two; 805, connecting rod three; 806, connecting rod four; 807, telescopic rod; 808, fixed block; 809, second secondary gear; 810, first movable rod; 811, support block; 812, connecting rod five; 813, second movable rod; 814, second main gear; 815, second motor; 816, connecting rod six;
[0025] 9, discharge plate. Detailed implementation manners
[0026] To make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0027] The following describes this in conjunction with the preferred embodiments of the device of the present utility model.
[0028] Please refer to Figure 1-6 As shown in the figure, the granulating device for producing rare earth ferrosilicon alloy includes a frame 1. A first crushing box 2 is fixedly installed at the top of the frame 1. A transfer hopper 3 is fixedly connected to the bottom of the first crushing box 2. By using gravity and the fluidity of the material, the preliminarily crushed material can smoothly slide into the second crushing box 4. The bottom of the transfer hopper 3 is provided with a second crushing box 4, and the bottom of the second crushing box 4 is provided with a discharge hopper 6. A discharge plate 9 is provided at the bottom of the discharge hopper 6. A feed box 5 is fixedly installed at the top end of the first crushing box 2. A feed port 501 is provided on one side of the top of the feed box 5. The feed port 501 extends into the interior of the feed box 5 and is provided with a guide plate 502. The feed box 5 serves as the inlet of the raw material. The feed port 501 allows the raw material to enter, and the guide plate 502 ensures that the raw material can smoothly and evenly enter the first crushing box 2, avoiding blockage and uneven crushing.
[0029] Among them, a first crushing mechanism 7 is provided inside the first crushing box 2. The first crushing mechanism 7 serves as the place for preliminary crushing. Through the action of the first crushing mechanism 7, the large rare earth ferrosilicon alloy raw material is crushed into smaller particles for further processing. And a second crushing mechanism 8 is provided inside the second crushing box 4. The second crushing mechanism 8 crushes the preliminarily crushed material into fine particles that meet the requirements. The first crushing box 2 is connected to the second crushing box 4 through the provided transfer hopper 3.
[0030] In another embodiment provided by the present utility model, as Figure 3 shown, the first crushing mechanism 7 includes a main rotating shaft 701. The main rotating shaft 701 penetrates through the interior of the first crushing box 2. A main crushing gear 702 is sleeved outside the main rotating shaft 701. And a cooperating slave rotating shaft 703 and a slave crushing gear 704 are provided beside the main rotating shaft 701. One end of the main rotating shaft 701 extends to the outside of the first crushing box 2 and is fixedly connected to a first motor 705 through a bearing mounting seat 706. The other ends of the main rotating shaft 701 and the slave rotating shaft 703 that penetrate to the outside of the first crushing box 2 are respectively connected to a first main gear 707 and a first slave gear 708. The first main gear 707 and the first slave gear 708 are meshed with each other.
[0031] Specifically, the rotation of the main rotating shaft 701 is driven by the first motor 705, thereby driving the rotation of the main crushing gear 702. Then, through the meshing cooperation of the first main gear 707 and the first driven gear 708, the rotation of the driven rotating shaft 703 and the driven crushing gear 704 is driven. The main crushing gear 702 and the driven crushing gear 704 use the shearing force and extrusion force generated by gear transmission and shaft rotation to initially crush large raw materials into smaller particles, thereby realizing the initial crushing of the raw materials.
[0032] In another embodiment provided by the present utility model, as Figure 3 、 5 shown in FIGS. 5 and 6, the second crushing mechanism 8 includes a first crushing roll 801 and a second crushing roll 802. The first crushing roll 801 and the second crushing roll 802 are oppositely arranged inside the second crushing box 4. At the front side central axes of the first crushing roll 801 and the second crushing roll 802, a first connecting rod 803 and a fourth connecting rod 806 are respectively movably connected. The first connecting rod 803 is movably connected to the fourth connecting rod 806 through the provided second connecting rod 804 and third connecting rod 805. One end of the first connecting rod 803 is movably connected to the output end of the telescopic rod 807, and the other end of the first connecting rod 803 is movably sleeved outside the first movable rod 810 provided below the first crushing roll 801. The telescopic rod 807 is fixedly arranged on the fixed block 808 provided at the top inside the second crushing box 4. Support blocks 811 fixedly connected to the inner side of the second crushing box 4 are provided at both the front and rear ends of the first movable rod 810. At one end of the fourth connecting rod 806, there are a telescopic rod 807 and a fixed block 808 with the same positional relationship corresponding to the first connecting rod 803;
[0033] The first movable rod 810 and the second movable rod 813 are correspondingly arranged. The other end of the fourth connecting rod 806 is sleeved on the bushing of the second main gear 814 provided outside the second movable rod 813. The fourth connecting rod 806, the third connecting rod 805, the second connecting rod 804, and the first connecting rod 803 are all sleeved on the bushings of several second driven gears 809. Several second driven gears 809 are meshed with the second main gear 814. Support blocks 811 with the same positional relationship as the second crushing box 4 are provided at the front and rear ends of the second movable rod 813. Fifth connecting rods 812 and sixth connecting rods 816 movably connected to the rear side central axes of the first crushing roll 801 and the second crushing roll 802 are respectively provided at the rear sides of the first movable rod 810 and the second movable rod 813. A second motor 815 is fixedly installed on the front side outside the second crushing box 4. The front end of the second movable rod 813 penetrates through the support block 811 and extends to the output end of the second motor 815.
[0034] Specifically, the second motor 815 drives the second movable rod 813 to rotate, thereby driving the second main gear 814 to rotate. Through the meshing transmission of a number of second driven gears 809, the synchronous counter-rotations of the two crushing rollers are achieved. The second main gear 814 and a number of second driven gears 809 are respectively sleeved on the bushings of the connecting rod system. When the second main gear 814 rotates, it drives all the second driven gears 809 to rotate through meshing transmission. When the distance between the first crushing roller 801 and the second crushing roller 802 is adjusted by the telescopic rod 807, the connecting rod system can adaptively adjust to meet the change in the distance between the crushing rollers, thereby achieving crushing that adapts to different particle size requirements.
[0035] During use, the material guide plate 502 guides the material in the feeding box 5 to smoothly enter the first crushing box 2. The first motor 705 is started, and the main rotating shaft 701 is driven to rotate through the bearing mounting seat 706. Through the cooperation of the first main gear 707 and the first driven gear 708 meshing with each other, the driven rotating shaft 703 is driven to rotate. The main crushing gear 702 on the main rotating shaft 701 cooperates with the driven crushing gear 704 on the driven rotating shaft 703 to achieve the relative rotation of the two crushing gears, thereby initially crushing the material entering the first crushing box 2. The material after initial crushing naturally falls into the second crushing box 4 through the transfer hopper 3. The second motor 815 is started to drive the second movable rod 813 to rotate. The second main gear 814 on the second movable rod 813 drives a number of second driven gears 809 meshing with it to rotate. The a number of second driven gears 809 transmit power to the first crushing roller 801 and the second crushing roller 802 through the connecting rod system, enabling them to rotate synchronously and counter-rotating to further crush the material, effectively reducing the coarse particle content in the finished product, increasing the proportion of fine particles, and achieving fine crushing of the rare earth ferrosilicon alloy raw material. At the same time, by adjusting the telescopic rod 807, the distance between the first crushing roller 801 and the second crushing roller 802 can be changed to adapt to crushing operations with different particle size requirements. The crushed material falls onto the discharge plate 9 through the discharge hopper 6 at the bottom of the second crushing box 4, completing the entire crushing and transmission process.
[0036] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A granulating device for producing rare earth ferrosilicon alloy, characterized in that: It includes a frame (1), a first crushing box (2) is fixedly installed on the top of the frame (1), a transfer hopper (3) is fixedly connected to the bottom of the first crushing box (2), a second crushing box (4) is arranged at the bottom of the transfer hopper (3), and a discharge hopper (6) is arranged at the bottom of the second crushing box (4). A discharge plate (9) is provided at the bottom of the discharge hopper (6), and a feed box (5) is fixedly installed at the top end of the first crushing box (2). Among them, a first crushing mechanism (7) is provided inside the first crushing box (2), and a second crushing mechanism (8) is provided inside the second crushing box (4). The first crushing box (2) is communicated with the second crushing box (4) through the provided transfer hopper (3).
2. The granulating device for producing rare earth ferrosilicon alloy according to claim 1, wherein: One side of the top of the feed box (5) is provided with a feed inlet (501), and the feed inlet (501) extends into the feed box (5) and is provided with a guide plate (502).
3. The granulating device for producing rare earth ferrosilicon alloy according to claim 1, wherein: The first crushing mechanism (7) includes a main rotating shaft (701), the main rotating shaft (701) penetrates inside the first crushing box (2), a main crushing gear (702) is sleeved outside the main rotating shaft (701), and a cooperating driven rotating shaft (703) and a driven crushing gear (704) are arranged beside the main rotating shaft (701). One end of the main rotating shaft (701) extends outside the first crushing box (2) and is fixedly connected to a first motor (705) through a bearing mounting seat (706). The other ends of the main rotating shaft (701) and the driven rotating shaft (703) penetrating outside the first crushing box (2) are respectively connected to a first main gear (707) and a first driven gear (708), and the first main gear (707) and the first driven gear (708) are meshed with each other.
4. A granulating device for producing rare earth ferrosilicon alloy according to claim 1, characterized in that: The second crushing mechanism (8) includes a first crushing roller (801) and a second crushing roller (802). The first crushing roller (801) and the second crushing roller (802) are arranged oppositely inside the second crushing box (4). At the front side central axes of the first crushing roller (801) and the second crushing roller (802), a first connecting rod (803) and a fourth connecting rod (806) are respectively movably connected. The first connecting rod (803) is movably connected to the fourth connecting rod (806) through the provided second connecting rod (804) and third connecting rod (805). One end of the first connecting rod (803) is movably connected to the output end of a telescopic rod (807), and the other end of the first connecting rod (803) is movably sleeved outside a first movable rod (810) provided below the first crushing roller (801). The telescopic rod (807) is fixedly arranged on a fixed block (808) provided at the inner top end of the second crushing box (4). Support blocks (811) fixedly connected to the inner side of the second crushing box (4) are provided at both the front and rear ends of the first movable rod (810). At one end of the fourth connecting rod (806), a telescopic rod (807) and a fixed block (808) with the same positional relationship are correspondingly arranged with respect to the first connecting rod (803).
5. A granulating device for producing rare earth ferrosilicon alloy according to claim 4, characterized in that: The first movable rod (810) and the second movable rod (813) are correspondingly arranged. The other end of the fourth connecting rod (806) is sleeved on the bushing of the second main gear (814) arranged outside the second movable rod (813). The fourth connecting rod (806), the third connecting rod (805), the second connecting rod (804), and the first connecting rod (803) are all sleeved on the bushings of a number of second driven gears (809). A number of the second driven gears (809) are meshed with the second main gear (814). Support blocks (811) with the same positional relationship as the second crushing box (4) are arranged at the front and rear ends of the second movable rod (813). Connecting rods five (812) and six (816) that are movably connected to the rear central axes of the first crushing roll (801) and the second crushing roll (802) are respectively arranged at the rear sides of the first movable rod (810) and the second movable rod (813). A second motor (815) is fixedly installed on the front side outside the second crushing box (4). The front end of the second movable rod (813) passes through the support block (811) and extends to the output end of the second motor (815).