Boiler panel gluing fixing device

The boiler face panel gluing fixture system addresses inefficiencies in manual clamping by using a vacuum-assisted, automated system for secure and efficient gluing and easy removal of panels.

CN223097248UActive Publication Date: 2025-07-15SUZHOU RIBO YUANHUA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421942099.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-15
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing boiler panel glue fixing method is inefficient, the fixture is complicated to operate and easy to clamp the glue coating area, and secondary fixing is required.

Method used

A boiler panel glue coating fixing device is adopted, including a fixing frame, operating table, glue coating equipment and mold release mechanism. The panel is fixed by a vacuum pump and suction cup, and the cylinder pushes the push plate to achieve rapid fixing and mold release of the panel.

Benefits of technology

It realizes rapid fixation and efficient glue coating of boiler panels, simplifies the operation process, reduces labor costs, and improves the efficiency and safety of glue coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of panel gluing manufacturing, and discloses a boiler panel gluing fixing device which comprises a fixing frame, an operation table and gluing equipment, the top of the operation table is provided with a gluing assembly, the front side and the rear side of the top of the operation table are both fixedly connected with limiting rods, the outer walls of the two limiting rods are both connected with connecting pieces in a sliding mode, and the connecting pieces are arranged on the fixing frame. And fixing seats are fixedly connected to the bottoms of the two connecting pieces, a fixing table is fixedly connected to the top of the fixing frame, and a first air cylinder is fixedly connected to the right side of the top of the fixing table. According to the boiler panel fixing device, the lifting plate drives the suction cup to be attached to the bottom of the boiler panel, the vacuum pump is started to extract air between the panel and the suction cup, and therefore fixing treatment on the panel is rapidly completed, a first inclined block is driven by the lower sliding plate to extrude downwards, a push rod extrudes a second inclined block rightwards to slide upwards, and the panel is fixed. And the top plate drives the panel to be quickly separated from the fixed seat.
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Description

Technical Field

[0001] The utility model relates to the technical field of panel gluing manufacturing, in particular to a gluing and fixing device for a boiler panel. Background Art

[0002] A boiler is an energy conversion device that heats water to produce steam or hot water by burning fuel or using other energy sources. Boilers are widely used in industrial production, power generation, and heating. In industrial production, the steam generated by boilers can be used to drive mechanical equipment and perform heating and drying operations in the chemical production process.

[0003] The boiler panel is an important part of the boiler equipment. It refers to the covering plate on the outer surface of the boiler, which plays a protective role and protects various components and structures inside the boiler from the influence of the external environment. The boiler panel needs to be evenly coated with glue on the surface through a gluing device to ensure the sealing between the boiler panel and the boiler equipment.

[0004] The existing method for gluing and fixing the boiler panel is to manually fix the panel on the workbench through multiple jigs, and then start the gluing machine to coat the surface of the panel. This fixing method requires operating each jig, resulting in low efficiency and high labor costs. Moreover, the jig is prone to clamping the gluing area when fixing the panel, and secondary fixing and gluing are required. Therefore, a gluing and fixing device for a boiler panel is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a gluing and fixing device for a boiler panel, aiming to improve the problems of low operation efficiency of multiple jigs and the need for secondary fixing and gluing due to the jig clamping the gluing area in the prior art.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A glue coating and fixing device for a boiler panel, comprising a fixing frame, an operating table and a glue coating device. A glue coating assembly is arranged on the top of the operating table. Limit rods are fixedly connected to the front and rear sides of the top of the operating table. Connecting pieces are slidably connected to the outer walls of the two limit rods. Fixed seats are fixedly connected to the bottoms of the two connecting pieces. A fixed table is fixedly connected to the top of the fixing frame. A first cylinder is fixedly connected to the right side of the top of the fixed table. A push plate is fixedly connected to one end of the first cylinder. A rotating plate is rotatably connected to the right side of the push plate. A lifting plate is rotatably connected to the right side of the rotating plate. Limit plates are fixedly connected to the right sides of the bottoms of the operating tables. The front and rear sides of the lifting plate are slidably connected between the adjacent limit plates. Suction cups are communicated with the four corners of the top of the lifting plate. A vacuum pump is fixedly connected to the left side of the top of the fixing frame. The output end of the vacuum pump is communicated with an air extraction tank. A connecting pipe is communicated with the right side of the air extraction tank. The other end of the connecting pipe is communicated with the bottom end of the suction cup. A demoulding mechanism is arranged on the top of the operating table, and the demoulding mechanism is used to facilitate the removal of the panel after glue coating.

[0007] As a further description of the above technical solution:

[0008] The demoulding mechanism includes an operating box, the bottom of the operating box is fixedly connected to the left side of the top of the fixed table, a first chute is opened on the left side of the top of the operating table, a second chute is opened on the right side of the top of the operating table, a lower sliding plate is slidably connected inside the first chute, the bottom end of the lower sliding plate penetrates through the top of the operating box and is fixedly connected to an inclined block one, a spring is fixedly connected to the outer wall of the lower sliding plate, a top plate is slidably connected inside the second chute, the bottom end of the top plate penetrates through the top of the operating box and is fixedly connected to an inclined block two, a push rod is slidably connected to the inner bottom of the operating box, and an inclined groove is opened on the left side of the bottom of the fixed seat.

[0009] As a further description of the above technical solution:

[0010] The glue coating assembly includes a support frame, the bottom of the support frame is fixedly connected to the right side of the top of the operating table, a second cylinder is fixedly connected to the top of the support frame, one end of the second cylinder penetrates through the top of the support frame and is installed on the top of the glue coating device, a filler tank is fixedly connected to the rear side of the operating table, a barrel cover is fixedly connected to the top of the filler tank, and a fixing block is fixedly connected to the outer wall of the connecting pipe.

[0011] As a further description of the above technical solution:

[0012] A temperature detector is fixedly connected to the top of the barrel cover, and fixing buckles are fixedly connected to the left and right sides of the outer wall of the filler tank.

[0013] As a further description of the above technical solution:

[0014] A baffle is fixedly connected to the upper right side of the operating table, and a sensor is fixedly connected to the left side of the baffle.

[0015] As a further description of the above technical solution:

[0016] A switch box is fixedly connected to the front side of the operating table, and a dust-proof cover is rotatably connected to the front side of the switch box.

[0017] As a further description of the above technical solution:

[0018] Support columns are fixedly connected to the four corners at the bottom of the fixing frame, and rubber pads are fixedly connected to the bottom ends of the plurality of support columns.

[0019] As a further description of the above technical solution:

[0020] A handle is fixedly connected to the upper left side of the fixing seat, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the boiler panel is placed in the top groove of the fixing seat. The sensor controls the air cylinder I to push the push plate to slide to the right, so that the lifting plate drives the suction cup to fit with the bottom of the boiler panel. Then, the vacuum pump is started to evacuate the air between the panel and the suction cup, so as to quickly complete the fixing process of the panel. Then, the gluing device is started to perform a comprehensive gluing process on the surface of the panel.

[0023] 2. In the utility model, by sliding the fixing seat to the left, the lower sliding plate is extruded along the inclined groove. At this time, the lower sliding plate drives the inclined block I to extrude the left side of the push rod, so that the push rod slides to the right. The push rod drives the inclined block II to be extruded upward through the inclined surface, so as to drive the top plate to slide upward, and the top plate drives the panel to quickly disengage from the fixing seat, making it more convenient to take. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a perspective view of a gluing and fixing device for a boiler panel proposed by the utility model;

[0025] Figure 2 is a front view of a gluing and fixing device for a boiler panel proposed by the utility model;

[0026] Figure 3 is a partial structural schematic diagram of a gluing and fixing device for a boiler panel proposed by the utility model;

[0027] Figure 4Schematic structural diagram of the demolding mechanism of a glue - applying and fixing device for a boiler panel proposed by the present utility model;

[0028] Figure 5 Schematic perspective partial structural diagram of a glue - applying and fixing device for a boiler panel proposed by the present utility model.

[0029] Legend description:

[0030] 1. Fixed frame; 2. Demolding mechanism; 201. Operation box; 202. First chute; 203. Second chute; 204. Lower slide plate; 205. Top plate; 206. First inclined block; 207. Spring; 208. Second inclined block; 209. Push rod; 210. Inclined groove; 3. Operation table; 4. Limit rod; 5. Connecting piece; 6. Fixed seat; 7. Fixed table; 8. First cylinder; 9. Push plate; 10. Rotating plate; 11. Lifting plate; 12. Limit plate; 13. Suction cup; 14. Vacuum pump; 15. Air extraction tank; 16. Connecting pipe; 17. Fixed block; 18. Glue - applying equipment; 19. Support frame; 20. Second cylinder; 21. Filler tank; 22. Bucket cover; 23. Fixed buckle; 24. Temperature detector; 25. Baffle; 26. Inductor; 27. Switch box; 28. Dust cover; 29. Support column; 30. Rubber pad; 31. Handle; 32. Anti - slip sleeve. Specific implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 2 , Figure 3 and Figure 5, an embodiment provided by the present utility model: a glue - applying and fixing device for a boiler panel, including a fixing frame 1, an operating table 3 and a glue - applying device 18. A glue - applying assembly is arranged on the top of the operating table 3. Limiting rods 4 are fixedly connected to both the front and rear sides of the top of the operating table 3. Connecting pieces 5 are slidably connected to the outer walls of the two limiting rods 4. Fixed seats 6 are fixedly connected to the bottoms of the two connecting pieces 5. A fixed platform 7 is fixedly connected to the top of the fixing frame 1. A first cylinder 8 is fixedly connected to the right side of the top of the fixed platform 7. A push plate 9 is fixedly connected to one end of the first cylinder 8. A rotating plate 10 is rotatably connected to the right side of the push plate 9. A lifting plate 11 is rotatably connected to the right side of the rotating plate 10. Limiting plates 12 are fixedly connected to both the right sides of the bottom of the operating table 3. The front and rear sides of the lifting plate 11 are slidably connected between the adjacent limiting plates 12. Suction cups 13 are communicated with the four corners of the top of the lifting plate 11. A vacuum pump 14 is fixedly connected to the left side of the top of the fixing frame 1. The output end of the vacuum pump 14 is communicated with an air extraction tank 15. The right side of the air extraction tank 15 is communicated with a connecting pipe 16. The other end of the connecting pipe 16 is communicated with the bottom end of the suction cup 13. A demolding mechanism 2 is arranged on the top of the operating table 3. The demolding mechanism 2 is used to facilitate the removal of the panel after glue - applying. A baffle 25 is fixedly connected to the right side of the top of the operating table 3. An inductor 26 is fixedly connected to the left side of the baffle 25. A handle 31 is fixedly connected to the left side of the top of the fixed seat 6. An anti - slip sleeve 32 is fixedly connected to the outer wall of the handle 31.

[0033] Specifically, the fixing frame 1 is used to support and fix the operating table 3. At the same time, a fixed platform 7 is fixedly installed on the top of the fixing frame 1, and the fixed platform 7 is used to support and fix the operating equipment on the whole device; Limiting rods 4 are respectively fixed on both sides of the top of the operating table 3. At the same time, connecting pieces 5 are fixed on the front and rear sides of the fixed seat 6. The connecting pieces 5 are slidably installed on the outer walls of the limiting rods 4. The limiting rods 4 are used to limit the sliding of the fixed seat 6. A groove is arranged on the top of the fixed seat 6, and the boiler panel is placed through the groove; A first cylinder 8 is installed on the top of the fixed platform 7, and the model of the first cylinder 8 is SMC CJ2; A push plate 9 is fixed at one end of the first cylinder 8. At the same time, a limiting plate 12 is installed at the bottom of the operating table 3. The limiting plate 12 is used to limit the installation of the lifting plate 11. The lifting plate 11 is rotatably connected to the push plate 9 through the rotating plate 10. A vacuum pump 14 is installed on the top of the fixing frame 1, and the model of the vacuum pump 14 is GVS100; The output end of the vacuum pump 14 is communicated with the air extraction tank 15. The air extraction tank 15 is connected with the suction cup 13 through the connecting pipe 16. The suction cups 13 are installed and distributed around the top of the lifting plate 11. Holes are opened at the corresponding positions of the top of the fixed seat 6, the operating table 3 and the suction cup 13; A baffle 25 is installed on the right side of the top of the operating table 3, and an inductor 26 is installed on the left side of the baffle 25.

[0034] Refer to Figure 1 、 Figure 4 and Figure 5, the demolding mechanism 2 includes an operation box 201. The bottom of the operation box 201 is fixedly connected to the top left side of the fixed table 7. A first chute 202 is opened on the top left side of the operation table 3, and a second chute 203 is opened on the top right side of the operation table 3. A lower slide plate 204 is slidably connected inside the first chute 202. The bottom end of the lower slide plate 204 penetrates through the top of the operation box 201 and is fixedly connected to an inclined block 206. A spring 207 is fixedly connected to the outer wall of the lower slide plate 204. A top plate 205 is slidably connected inside the second chute 203. The bottom end of the top plate 205 penetrates through the top of the operation box 201 and is fixedly connected to an inclined block 208. A push rod 209 is slidably connected to the inner bottom side of the operation box 201. An inclined groove 210 is opened on the bottom left side of the fixed seat 6.

[0035] Specifically, an operation box 201 is fixed on the top of the fixed table 7. At the same time, a first chute 202 and a second chute 203 are respectively opened on both sides of the top of the operation table 3. A lower slide plate 204 and a top plate 205 are slidably installed on one side inside the first chute 202 and the second chute 203. The bottom end of the lower slide plate 204 passes through the top of the operation box 201 and is fixedly connected to the inclined block 206. At the same time, the bottom end of the top plate 205 passes through the top of the operation box 201 and is fixedly installed with the inclined block 208. A push rod 209 is slidably installed on the inner bottom side of the operation box 201. Both ends of the push rod 209 are designed with inclined angles. A spring 207 is installed on the outer wall of the lower slide plate 204. At the same time, an inclined groove 210 is opened at the bottom of the fixed seat 6. The lower slide plate 204 is driven by the inclined groove 210 to be squeezed downward, so that the top plate 205 slides upward, and the top plate 205 jacks up the panel, making it more convenient to take it.

[0036] Refer to Figure 1 、 Figure 2 and Figure 5 , the glue application assembly includes a support frame 19. The bottom of the support frame 19 is fixedly connected to the top right side of the operation table 3. The top of the support frame 19 is fixedly connected to a second cylinder 20. One end of the second cylinder 20 penetrates through the top of the support frame 19 and is installed on the top of the glue application device 18. A filler tank 21 is fixedly connected to the rear side of the operation table 3. A bucket cover 22 is fixedly connected to the top of the filler tank 21. A fixed block 17 is fixedly connected to the outer wall of the connecting pipe 16. A temperature detector 24 is fixedly connected to the top of the bucket cover 22. Fixing buckles 23 are fixedly connected to both the left and right sides of the outer wall of the filler tank 21. A switch box 27 is fixedly connected to the front side of the operation table 3. A dust cover 28 is rotatably connected to the front side of the switch box 27. Support columns 29 are fixedly connected to the four corners of the bottom of the fixed frame 1. Rubber pads 30 are fixedly connected to the bottom ends of the multiple support columns 29.

[0037] Specifically, a support frame 19 is fixed on the top of the operating table 3, and the second cylinder 20 is installed and fixed through the support frame 19. The model of the second cylinder 20 is SMC CJ2. The second cylinder 20 is installed and fixed with the gluing device 18. By starting the gluing device 18 and cooperating with the second cylinder 20, precise gluing treatment can be carried out on the panel. Through the switch box 27, it is more convenient to simply operate and control the operating equipment on the entire device. At the same time, a dust-proof cover 28 is installed on the front side of the switch box 27. Through the dust-proof cover 28, external dust can be prevented from falling into the switch box 27, improving the service life of the switch box 27. The fixing frame 1 and the operating table 3 are supported by multiple support columns 29, and the firmness and stability of the device are improved with the cooperation of the rubber pads 30.

[0038] Working principle: First, place the boiler panel in the top groove of the fixing seat 6, and then slide it to the right to make the fixing seat 6 approach the baffle 25. At this time, the inductor 26 controls the first cylinder 8 to start. The first cylinder 8 pushes the push plate 9 to slide to the right, and at the same time, the rotating plate 10 jacks up the lifting plate 11 upward, so that the suction cup 13 fits with the bottom of the boiler panel. Then start the vacuum pump 14 to evacuate the air between the panel and the suction cup 13, so as to quickly complete the fixing treatment of the panel. Then start the gluing device 18 to carry out a comprehensive gluing treatment on the surface of the panel.

[0039] For the glued panel, slide it to the left through the fixing seat 6, so that the lower slide plate 204 slides downward along the extrusion of the inclined groove 210. At this time, the lower slide plate 204 will drive the first inclined block 206 to squeeze the left side of the push rod 209, so that the push rod 209 slides to the right. The push rod 209 drives the second inclined block 208 to be squeezed upward through the inclined surface, so as to drive the top plate 205 to slide upward, so that the top plate 205 drives the panel to quickly break away from the fixing seat 6, making it more convenient to take.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A glue - applying and fixing device for a boiler panel, comprising a fixing frame (1), an operating table (3) and a glue - applying device (18), characterized in that: A glue - applying component is arranged at the top of the operating table (3). Limit rods (4) are fixedly connected to both the front and rear sides of the top of the operating table (3). Connecting pieces (5) are slidably connected to the outer walls of the two limit rods (4). Fixed seats (6) are fixedly connected to the bottoms of the two connecting pieces (5). A fixed table (7) is fixedly connected to the top of the fixed frame (1). A cylinder one (8) is fixedly connected to the right side of the top of the fixed table (7). A push plate (9) is fixedly connected to one end of the cylinder one (8). A rotating plate (10) is rotatably connected to the right side of the push plate (9). A lifting plate (11) is rotatably connected to the right side of the rotating plate (10). Limit plates (12) are fixedly connected to both the right sides of the bottom of the operating table (3). The front and rear sides of the lifting plate (11) are slidably connected between the adjacent limit plates (12). Suction cups (13) are communicated with the four corners of the top of the lifting plate (11). A vacuum pump (14) is fixedly connected to the left side of the top of the fixed frame (1). The output end of the vacuum pump (14) is communicated with an air - extraction tank (15). The right side of the air - extraction tank (15) is communicated with a connecting pipe (16). The other end of the connecting pipe (16) is communicated with the bottom end of the suction cup (13). A demolding mechanism (2) is arranged on the top of the operating table (3), and the demolding mechanism (2) is used to facilitate the removal of the panel after gluing.

2. The glue - applying and fixing device for a boiler panel according to claim 1, characterized in that: The demolding mechanism (2) includes an operation box (201). The bottom of the operation box (201) is fixedly connected to the left side of the top of the fixed table (7). A chute one (202) is opened on the left side of the top of the operating table (3). A chute two (203) is opened on the right side of the top of the operating table (3). A lower sliding plate (204) is slidably connected inside the chute one (202). The bottom end of the lower sliding plate (204) penetrates through the top of the operation box (201) and is fixedly connected to an inclined block one (206). A spring (207) is fixedly connected to the outer wall of the lower sliding plate (204). A top plate (205) is slidably connected inside the chute two (203). The bottom end of the top plate (205) penetrates through the top of the operation box (201) and is fixedly connected to an inclined block two (208). A push rod (209) is slidably connected to the inner bottom of the operation box (201). An inclined groove (210) is opened on the left side of the bottom of the fixed seat (6).

3. The glue application and fixing device for a boiler panel according to claim 1, characterized in that: The glue - applying component includes a support frame (19). The bottom of the support frame (19) is fixedly connected to the right side of the top of the operating table (3). A cylinder two (20) is fixedly connected to the top of the support frame (19). One end of the cylinder two (20) penetrates through the top of the support frame (19) and is installed on the top of the glue - applying device (18). A filler tank (21) is fixedly connected to the rear side of the operating table (3). A bucket cover (22) is fixedly connected to the top of the filler tank (21). A fixed block (17) is fixedly connected to the outer wall of the connecting pipe (16).

4. A glue - applying and fixing device for a boiler panel according to claim 3, characterized in that: A temperature detector (24) is fixedly connected to the top of the bucket cover (22). Fixed buckles (23) are fixedly connected to both the left and right sides of the outer wall of the filler tank (21).

5. The glue - applying and fixing device for a boiler panel according to claim 1, wherein: On the right side of the top of the operating table (3), a baffle (25) is fixedly connected, and on the left side of the baffle (25), a sensor (26) is fixedly connected.

6. The glue - applying and fixing device for a boiler panel according to claim 1, wherein: On the front side of the operating table (3), a switch box (27) is fixedly connected, and on the front side of the switch box (27), a dust-proof cover (28) is rotatably connected.

7. A glue - applying and fixing device for a boiler panel according to claim 1, wherein: At the four corners of the bottom of the fixing frame (1), support columns (29) are fixedly connected, and at the bottom ends of the plurality of support columns (29), rubber pads (30) are fixedly connected.

8. A glue - applying and fixing device for a boiler panel according to claim 1, characterized in that: On the left side of the top of the fixing seat (6), a handle (31) is fixedly connected, and on the outer wall of the handle (31), an anti-slip sleeve (32) is fixedly connected.