Surface treatment device for amorphous alloy iron core
The non-crystalline alloy core surface treatment device addresses the issue of inconsistent cleaning by adjusting roller gaps and force based on alloy thickness, achieving improved cleaning efficacy and thoroughness.
Patent Information
- Application Number
- CN202421402578.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When the existing amorphous alloy iron core surface treatment device faces tapes with different thicknesses, the cleaning rollers and the tapes cannot be fully fitted, resulting in poor cleaning effect and affecting the overall cleaning effect.
A surface treatment device for amorphous alloy iron core is designed. By setting up a cleaning support mechanism and a moving mechanism, the cleaning roller spacing can be adjusted according to the thickness of the iron core, and the limit frame can be moved by a motor drive to ensure that the cleaning roller and the surface of the iron core are fully fitted and efficient cleaning is achieved.
Efficient cleaning of iron cores of different thicknesses is achieved, ensuring that the cleaning roller and the surface of the iron core are fully fitted, and the cleaning effect is improved, especially the cleaning ability of deep oil stains.
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Figure CN223097455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of amorphous alloy core production, and specifically relates to a surface treatment device for an amorphous alloy core. Background Technique
[0002] The use of the surface treatment device for the amorphous alloy core is mainly to efficiently and precisely process the surface of the core to improve its performance and service life. Traditional core surface treatment methods often require a large amount of manpower and time, while modern amorphous alloy core surface treatment devices can achieve automated and continuous production, greatly improving work efficiency.
[0003] As described in a surface treatment device for amorphous alloy strips (authorized announcement CN116833247A) disclosed on the patent network, "A surface treatment device for amorphous alloy strips includes a treatment table, a treatment groove is opened on the treatment table, a motor is fixedly installed on one side of the treatment groove, a tape take-up wheel rotatably connected to the treatment table is fixedly installed at the output end of the motor, a tape pay-off wheel is rotatably installed on the side of the treatment groove away from the motor, an amorphous alloy strip is arranged between the tape pay-off wheel and the tape take-up wheel, a sliding adjustment mechanism is arranged in the treatment groove, and a cleaning mechanism is installed on the sliding adjustment mechanism."
[0004] Regarding the above description, the applicant believes that the following problems exist:
[0005] During the use of this utility model, the device places the strip on the tape pay-off wheel, so that the strip passes through between the upper cleaning roller and the lower cleaning roller, and then the cleaning liquid is pumped by a liquid pump, so that the liquid sprays out from the liquid outlet spray nozzle, so as to be able to clean the surface of the strip, and the upper cleaning roller and the lower cleaning roller repeatedly clean its surface. However, in actual use, when the device cleans the surface of the strip through the upper cleaning roller and the lower cleaning roller, due to the different sizes and thicknesses of different types of strips, the upper cleaning roller and the lower cleaning roller cannot fully fit the strip, resulting in poor cleaning effect, and the cleaning force cannot be controlled, further affecting the overall cleaning effect of the device. Therefore, it is necessary to improve a surface treatment device for an amorphous alloy core. Content of the Utility Model
[0006] The purpose of the utility model is to provide a surface treatment device for an amorphous alloy core to solve the problems raised in the above background technique.
[0007] To achieve the above object, the utility model provides the following technical solutions: A surface treatment device for an amorphous alloy iron core, including a main body. A winding device is arranged on the front and inner side of the main body. A cleaning tank is arranged on the top of the main body. A spraying device is arranged at the bottom of the cleaning tank. A moving mechanism is arranged inside the main body. A cleaning support mechanism is arranged on the top of the moving mechanism. A placing roller is arranged inside the main body.
[0008] The cleaning support mechanism includes a cleaning component and a support component. The support component is arranged at the bottom of the cleaning component, so as to be able to adjust a suitable cleaning distance according to the thickness of the iron core.
[0009] Preferably, the moving mechanism includes a fixing plate. The fixing plate is fixedly connected to the front and rear inner sides of the main body. A second motor is fixedly connected to the bottom of the fixing plate. A rotating rod is fixedly connected to the output end of the second motor. A limiting column is fixedly connected to the top of the rotating rod. A limiting frame is movably connected to the outside of the limiting column, so as to drive the cleaning support mechanism to move back and forth.
[0010] Preferably, grooves are formed at the corresponding positions of the limiting column and the limiting frame, and the limiting column is movably connected in the grooves, so as to be able to drive the cleaning support mechanism to move smoothly left and right.
[0011] Preferably, the support component includes a support rod. The support rod is fixedly connected to the top of the limiting frame. Connecting plates are fixedly connected to the front and rear sides of the support rod. A limiting block is fixedly connected to the top of the connecting plate. A spring is fixedly connected to the top of the limiting block, so as to always make the first cleaning roller fit with the iron core.
[0012] Preferably, grooves are formed at the corresponding positions of the connecting plate and the main body, and the connecting plate is slidably connected in the grooves, so as to adjust the position of the cleaning component according to the state of the iron core.
[0013] Preferably, the cleaning component includes a limiting plate. The limiting plate is slidably connected to the outside of the limiting block. A first motor is fixedly connected to the front of the limiting plate. A first gear is fixedly connected to the output end of the first motor. A second gear is meshed with the outside of the first gear. A third gear is meshed with the top of the second gear. A slider is rotatably connected to the front of the third gear. A connecting rod is rotatably connected to the inside of the limiting plate. A threaded sleeve is rotatably connected to the inside of the connecting rod. A screw rod is threadedly connected to the inside of the threaded sleeve. A pushing block is fixedly connected to the bottom of the screw rod. A first cleaning roller is fixedly connected to the back of the first gear. A second cleaning roller is fixedly connected to the back of the third gear, so as to synchronously drive the first cleaning roller and the second cleaning roller to rotate.
[0014] Preferably, the spring is fixedly connected inside the limit plate, the push block is rotatably connected to the outside of the third gear, the first cleaning roller and the second cleaning roller are rotatably connected inside the limit plate, the slider is slidably connected inside the limit plate, and the second cleaning roller is rotatably connected inside the slider, which is convenient for quickly adjusting the distance between the first cleaning roller and the second cleaning roller.
[0015] Compared with the prior art, the present invention provides a surface treatment device for an amorphous alloy iron core, which has the following beneficial effects:
[0016] 1. For the surface treatment device of the amorphous alloy iron core, through the provided cleaning support mechanism, when facing iron cores of different types and different thicknesses, rotate the threaded sleeve, which drives the screw rod to move, so that the screw rod pushes the push block to move, and then the push rod pushes the slider to move, so that the slider drives the second cleaning roller to gradually approach the first cleaning roller, thereby being able to quickly adjust the distance between the first cleaning roller and the second cleaning roller, and further improving the subsequent cleaning effect, making the first cleaning roller and the second cleaning roller fully fit with the surface of the iron core, and further being able to control the cleaning force.
[0017] 2. For the surface treatment device of the amorphous alloy iron core, through the provided moving mechanism, by starting the second motor, the second motor drives the rotating rod to rotate, and the rotating rod drives the limit post to rotate. During the rotation of the limit post, it drives the limit frame to move left and right, and drives the entire cleaning support mechanism to move left and right, thereby being able to repeatedly clean the deeper part of the oil stain and further improving the overall cleaning effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0019] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the front sectional view of the present invention;
[0021] Figure 3 It is a schematic diagram of the external structure of the cleaning support mechanism of the present invention;
[0022] Figure 4 It is a schematic diagram of the unfolded structure of the cleaning component of the present invention;
[0023] Figure 5 It is a schematic diagram of the external structure of the support component of the present invention;
[0024] Figure 6 This is a schematic diagram of the deployment structure of the moving mechanism of the present utility model.
[0025] In the figure: 1, main body; 2, winding device; 3, spraying device; 4, cleaning tank; 5, cleaning support mechanism; 6, moving mechanism; 7, placing roller; 51, cleaning component; 52, support component; 511, limiting plate; 512, first motor; 513, first gear; 515, second gear; 516, slider; 517, threaded sleeve; 518, connecting rod; 519, screw; 5110, third gear; 5111, pushing block; 5112, first cleaning roller; 5113, second cleaning roller; 521, connecting plate; 522, support rod; 523, limiting block; 524, spring; 61, fixing plate; 62, second motor; 63, rotating rod; 64, limiting column; 65, limiting frame. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0028] Embodiment 1:
[0029] Please refer to Figure 1-6 , the present utility model provides a technical solution: a surface treatment device for an amorphous alloy iron core, including a main body 1, a winding device 2 is arranged on the front and inner side of the main body 1, a cleaning tank 4 is arranged on the top of the main body 1, a spraying device 3 is arranged at the bottom of the cleaning tank 4, a moving mechanism 6 is arranged inside the main body 1, a cleaning support mechanism 5 is arranged on the top of the moving mechanism 6, and a placing roller 7 is arranged inside the main body 1;
[0030] The cleaning support mechanism 5 includes a cleaning component 51 and a support component 52. The support component 52 is arranged at the bottom of the cleaning component 51, facilitating the adjustment of a suitable cleaning distance according to the thickness of the iron core.
[0031] Furthermore, the support component 52 includes a support rod 522. The support rod 522 is fixedly connected to the top of the limit frame 65. Connecting plates 521 are fixedly connected to the front and rear sides of the support rod 522. A limit block 523 is fixedly connected to the top of the connecting plate 521. A spring 524 is fixedly connected to the top of the limit block 523, facilitating the constant fitting of the first cleaning roller 5112 to the iron core.
[0032] Furthermore, a groove is formed at the corresponding position of the connecting plate 521 and the main body 1, and the connecting plate 521 is slidably connected in the groove, facilitating the adjustment of the position of the cleaning component 51 according to the state of the iron core.
[0033] Furthermore, the cleaning component 51 includes a limit plate 511. The limit plate 511 is slidably connected to the outside of the limit block 523. A first motor 512 is fixedly connected to the front of the limit plate 511. A first gear 513 is fixedly connected to the output end of the first motor 512. A second gear 515 is externally engaged with the first gear 513. A third gear 5110 is meshed with the top of the second gear 515. A slider 516 is rotatably connected to the front of the third gear 5110. A connecting rod 518 is rotatably connected inside the limit plate 511. A threaded sleeve 517 is rotatably connected inside the connecting rod 518. A screw rod 519 is threadedly connected inside the threaded sleeve 517. A push block 5111 is fixedly connected to the bottom of the screw rod 519. A first cleaning roller 5112 is fixedly connected to the back of the first gear 513. A second cleaning roller 5113 is fixedly connected to the back of the third gear 5110, facilitating the synchronous driving of the rotation of the first cleaning roller 5112 and the second cleaning roller 5113.
[0034] Furthermore, the spring 524 is fixedly connected inside the limit plate 511, and the push block 5111 is rotatably connected to the outside of the third gear 5110. The first cleaning roller 5112 and the second cleaning roller 5113 are rotatably connected inside the limit plate 511. The slider 516 is slidably connected inside the limit plate 511. The second cleaning roller 5113 is rotatably connected inside the slider 516, facilitating the rapid adjustment of the distance between the first cleaning roller 5112 and the second cleaning roller 5113.
[0035] Embodiment 2:
[0036] Please refer to Figure 6, and in combination with the first embodiment, it is further obtained that the moving mechanism 6 includes a fixing plate 61, the fixing plate 61 is fixedly connected to the front and rear inner sides of the main body 1, the bottom of the fixing plate 61 is fixedly connected with a second motor 62, the output end of the second motor 62 is fixedly connected with a rotating rod 63, the top of the rotating rod 63 is fixedly connected with a limiting column 64, and the outside of the limiting column 64 is movably connected with a limiting frame 65, which is convenient for driving the cleaning support mechanism 5 to reciprocate.
[0037] Furthermore, grooves are formed at the corresponding positions of the limiting column 64 and the limiting frame 65, and the limiting column 64 is movably connected in the grooves, which is convenient for driving the cleaning support mechanism 5 to move smoothly left and right.
[0038] During the actual operation process, when the device is in use, first, through the provided cleaning support mechanism 5, when facing different types of iron cores with different thicknesses, rotate the threaded sleeve 517, and the threaded sleeve 517 drives the screw rod 519 to move, so that the screw rod 519 pushes the push block 5111 to move, and then the push rod drives the slider 516 to move, so that the slider 516 drives the second cleaning roller 5113 to gradually approach the first cleaning roller 5112, so as to quickly adjust the distance between the first cleaning roller 5112 and the second cleaning roller 5113, and further improve the subsequent cleaning effect, so that the first cleaning roller 5112, the second cleaning roller 5113 are completely attached to the surface of the iron core. After the adjustment is completed, by starting the spraying device 3, the cleaning liquid inside the cleaning tank 4 is extracted and evenly sprayed on the surface of the iron core. Then, by starting the first motor 512, the first motor 512 drives the first gear 513 to rotate, and the first gear 513 drives the second gear 515 to rotate, so that the second gear 515 drives the third gear 5110 to rotate, and the first gear 513 and the third gear 5110 respectively drive the first cleaning roller 5112 and the second cleaning roller 5113 to rotate relatively, so as to quickly clean the impurities on the surface of the strip. And under the action of the elasticity of the spring 524, the first cleaning roller 5112 always remains attached to the iron core in different states of the iron core, so as to further improve the overall cleaning effect. Then, through the provided moving mechanism 6, by starting the second motor 62, the second motor 62 drives the rotating rod 63 to rotate, and the rotating rod 63 drives the limiting column 64 to rotate. During the rotation of the limiting column 64, the limiting frame 65 is driven to move left and right, and the entire cleaning support mechanism 5 is driven to move left and right, so as to repeatedly clean the deeper part of the oil stain.
[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
Claims
1. A surface treatment device for an amorphous alloy iron core, comprising a main body (1), characterized in that: A winding device (2) is provided on the front and inner side of the main body (1), a cleaning tank (4) is provided on the top of the main body (1), a spraying device (3) is provided at the bottom of the cleaning tank (4), a moving mechanism (6) is provided inside the main body (1), a cleaning support mechanism (5) is provided on the top of the moving mechanism (6), and a placing roller (7) is provided inside the main body (1). The cleaning support mechanism (5) includes a cleaning component (51) and a support component (52), and the support component (52) is provided at the bottom of the cleaning component (51).
2. The surface treatment device for an amorphous alloy iron core according to claim 1, wherein: The moving mechanism (6) includes a fixed plate (61), the fixed plate (61) is fixedly connected to the front and rear inner sides of the main body (1), a second motor (62) is fixedly connected to the bottom of the fixed plate (61), a rotating rod (63) is fixedly connected to the output end of the second motor (62), a limiting column (64) is fixedly connected to the top of the rotating rod (63), and a limiting frame (65) is movably connected to the outside of the limiting column (64).
3. The surface treatment device for an amorphous alloy iron core according to claim 2, characterized in that: Grooves are provided at corresponding positions of the limiting column (64) and the limiting frame (65), and the limiting column (64) is movably connected in the grooves.
4. The surface treatment device for an amorphous alloy iron core according to claim 2, wherein: The support component (52) includes a support rod (522), the support rod (522) is fixedly connected to the top of the limiting frame (65), connecting plates (521) are fixedly connected to the front and rear sides of the support rod (522), a limiting block (523) is fixedly connected to the top of the connecting plate (521), and a spring (524) is fixedly connected to the top of the limiting block (523).
5. The surface treatment device for an amorphous alloy iron core according to claim 4, characterized in that: Grooves are provided at corresponding positions of the connecting plate (521) and the main body (1), and the connecting plate (521) is slidably connected in the grooves.
6. The surface treatment device for an amorphous alloy iron core according to claim 4, characterized in that: The cleaning component (51) includes a limiting plate (511), the limiting plate (511) is slidably connected to the outside of the limiting block (523), a first motor (512) is fixedly connected to the front of the limiting plate (511), a first gear (513) is fixedly connected to the output end of the first motor (512), a second gear (515) is meshed with the outside of the first gear (513), a third gear (5110) is meshed with the top of the second gear (515), a slider (516) is rotatably connected to the front of the third gear (5110), a connecting rod (518) is rotatably connected to the inside of the limiting plate (511), a threaded sleeve (517) is rotatably connected to the inside of the connecting rod (518), a screw rod (519) is threadedly connected to the inside of the threaded sleeve (517), a pushing block (5111) is fixedly connected to the bottom of the screw rod (519), a first cleaning roller (5112) is fixedly connected to the back of the first gear (513), and a second cleaning roller (5113) is fixedly connected to the back of the third gear (5110).
7. The surface treatment device for an amorphous alloy iron core according to claim 6, characterized in that: The spring (524) is fixedly connected inside the limit plate (511), the push block (5111) is rotatably connected to the outside of the third gear (5110), the first cleaning roller (5112) and the second cleaning roller (5113) are rotatably connected inside the limit plate (511), the slider (516) is slidably connected inside the limit plate (511), and the second cleaning roller (5113) is rotatably connected inside the slider (516).
Citation Information
Patent Citations
Surface treatment device for amorphous alloy strip
CN116833247A