Waste gas treatment and collection device
The waste gas collection device addresses the limitations of existing systems by using a spiral intake tube with a dual-cyclone fan to create a vortex flow, enhancing collection efficiency and preventing gas leakage.
Patent Information
- Application Number
- CN202421746007.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing waste gas collection devices are limited in their ability to collect waste gases from multiple directions and can cause air turbulence leading to gas leakage.
A waste gas collection device with a base body and an air intake mechanism featuring a motor-driven, spiral-shaped intake tube with a dual-cyclone fan system that creates a vortex flow to collect gases from multiple angles and prevent leakage.
The device effectively collects waste gases from all directions, enhancing collection efficiency and preventing gas leakage by creating a vortex flow, thus ensuring comprehensive gas intake.
Smart Images

Figure CN223097529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas collection, and particularly relates to a waste gas treatment and collection device. Background Art
[0002] Waste gas is generally the gas emitted from industrial production. Since many current waste gases are harmful to human health, many enterprises adopt waste gas collection devices for centralized treatment during the production and manufacturing process;
[0003] The existing waste gas treatment and collection devices generally have a fan in the air suction box, and the fan inside the air collection box rotates to suck air, thereby collecting waste gas. However, this waste gas treatment method can only absorb waste gas from a single direction, with a narrow absorption range and prone to causing air flow disorder in some factory areas, resulting in waste gas overflow.
[0004] Therefore, there is an urgent need for a collection device that can fully absorb waste gas in all directions and at multiple angles. Summary of the Utility Model
[0005] The utility model provides a waste gas treatment and collection device to achieve the above functions.
[0006] The utility model is realized by the following technical solutions:
[0007] A waste gas treatment and collection device includes a base body and an air suction device installed on the base body. The base body is a square box structure, including a top plate and an outer shell. A driving component is installed in the outer shell, and the air suction device is installed above the driving component;
[0008] The driving component includes a motor connected to a speed reducer. The output shaft of the speed reducer is fixed to a vertical air suction cylinder above through a coupling;
[0009] The air suction device includes an air suction cylinder and a turbo fan clamped on the outer wall of the air suction cylinder. The air suction cylinder passes through a round hole on the top plate and extends out of the base body. The turbo fan is connected to a lower limit clamping block through a clamping foot at its bottom, and the air suction cylinder is rotatably connected to the top plate through a bearing.
[0010] Further, the air suction cylinder is hollow, with a closed top and a circular shape. Several staggered air suction holes are provided on the part of the air suction cylinder protruding above the top plate, and the air suction holes are arranged in a spiral pattern. Several air delivery holes are provided on the part of the side wall of the air suction cylinder below the top plate, and each air delivery hole is located on the same horizontal plane. The air delivery holes are in a gas collection cavity fixed to the bottom of the top plate.
[0011] Further, the air collecting cavity is penetrated up and down by an air suction cylinder. A filter screen is provided at one end of the air collecting cavity. A filter plate is provided on the other side of the filter screen. The filter plate is fixed in the square groove of the top plate and can slide up and down for replacement. Three guiding fans are provided on the other end face of the filter plate. Both the guiding fans and the filter plate are located in the filtering cavity at the bottom of the top plate. The wind direction formed by the rotation of the guiding fans is from the air collecting cavity to the filtering cavity.
[0012] Further, two round holes are provided on the rear end face of the filtering cavity, and exhaust pipes are installed at the round holes. The exhaust pipes communicate with the air collecting cavity and pass through the outer shell of the base body.
[0013] Further, the turbine fan has a double-ring structure, including an inner ring and an outer ring connected by inner ring fan blades. A number of outer ring fan blades are installed on the outside of the outer ring, which can provide a downward suction force when rotating. Six L-shaped clamping feet with the same structure are provided at the bottom of the inner ring;
[0014] The limiting clamping blocks are two semi-circular rings, which are connected and clamped by bolts. An L-shaped limiting groove is provided at the top of each semi-circular ring for fixing the clamping feet. After the clamping feet extend into the limiting groove, they can rotate counterclockwise for side fitting. The air suction cylinder rotates clockwise to ensure the stability of the connection between the turbine fan and the limiting clamping blocks.
[0015] Further, a control panel is installed on the outer shell, and a controller for connecting each actuator is built in the control panel. A wire hole through which internal and external cables can pass is also provided on the outer shell.
[0016] Further, an air suction cover installed on the top plate is also provided outside the air suction cylinder. A number of neatly arranged air permeable holes are provided on the air suction cover.
[0017] The beneficial effects of the present utility model are as follows:
[0018] Through the cooperation of the turbine fan and the air suction cylinder, this device can form a "tornado"-shaped vortex when absorbing waste gas. While driving the waste gas in all directions around to enter, it can further accelerate the absorption rate of the waste gas in the center, playing a role of central absorption of the air flow around, and effectively preventing the waste gas from disorderly overflowing to other positions. Brief Description of the Drawings
[0019] Figure 1 is the external structure diagram of the present utility model,
[0020] Figure 2 is the internal structure diagram of the present utility model;
[0021] Figure 3 is Figure 2 the semi-sectional schematic diagram of
[0022] Figure 4Schematic diagram of the connection between the air suction device and the drive assembly of the present utility model;
[0023] Figure 5 Schematic diagram of the connection between the turbo fan and the limit block of the present utility model;
[0024] Figure 6 Perspective view of the limit block of the present utility model;
[0025] Figure 7 Schematic diagram of the structure inside the air collecting cavity of the present utility model.
[0026] In the figure:
[0027] 1 - Substrate, 101 - Top plate, 102 - Outer shell, 103 - Wire hole,
[0028] 2 - Air suction device, 201 - Air suction cylinder, 2011 - Air suction hole, 2012 - Air delivery hole,
[0029] 202 - Turbo fan, 2021 - Inner ring, 2022 - Outer ring, 2023 - Inner ring fan blades, 2024 - Outer ring fan blades, 2025 - Claw feet, 203 - Limit block, 2031 - Limit groove, 204 - Bearing, 205 - Coupling, 206 - Air suction hood;
[0030] 3 - Control panel, 4 - Drive assembly, 401 - Reducer, 402 - Motor, 403 - Output shaft, 404 - Angle code;
[0031] 5 - Air collecting cavity, 501 - Filter screen, 502 - Filter plate, 503 - Filter cavity, 504 - Guide fan;
[0032] 6 - Exhaust duct. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. The components of the embodiments of the present utility model described and illustrated here can generally be arranged and designed in various different configurations.
[0034] Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0035] As Figures 1 to 7As shown in the figure, the utility model includes a base body 1 and a suction device 2 installed on the base body 1. The base body 1 is of a square box structure, including a top plate 101 and a housing 102. A driving assembly 4 is installed in the housing 102, and the suction device 2 is installed above the driving assembly 4;
[0036] The driving assembly 4 includes a motor 402 connected to a reducer 401. The output shaft 403 of the reducer 401 is fixed to the upright suction cylinder 201 above through a coupling 205, and the suction cylinder 201 is driven by the motor 402 to rotate clockwise;
[0037] The suction device 2 includes a suction cylinder 201 and a turbo fan 202 clamped on the outer wall of the suction cylinder 201. The suction cylinder 201 passes through a circular hole on the top plate 101 and extends out of the base body 1. The turbo fan 202 is connected to the lower limit block 203 through the clamping feet 2025 at its bottom. The suction cylinder 201 is rotatably connected to the top plate 101 through a bearing 204. The snap ring and the like below the bearing 204 belong to the prior art, and the installation method is well-known to those skilled in the art, so it will not be described again here.
[0038] The suction cylinder 201 is hollow to conduct waste gas. In order to form a "tornado"-like vortex during rotation, the top end is closed and round. The part of the suction cylinder 201 protruding above the top plate 101 is provided with a number of staggered suction holes 2011 to absorb waste gas. The suction holes 2011 are arranged in a spiral pattern to also suck in the waste gas around the suction cylinder 201. A number of air delivery holes 2012 are provided at the part of the side wall of the suction cylinder 201 below the top plate 101, and each air delivery hole 2012 is located on the same horizontal plane. The air delivery holes 2012 are located in the gas collection cavity 5 fixed at the bottom of the top plate 101, so as to further release the waste gas into the gas collection cavity 5; the gas collection cavity 5 is penetrated up and down by the suction cylinder 201. A filter screen 501 is provided at one end of the gas collection cavity 5. This is the first filtration here. A filter plate 502 is provided on the other side of the filter screen 501. The filter plate 502 is fixed in the square groove of the top plate 101 and can slide up and down for replacement. The filter plate 502 is internally provided with a filtering medium, such as activated carbon, etc. This is the secondary filtration here. Three guide fans 504 are provided on the other end face of the filter plate 502. The guide fans 504 and the filter plate 502 are both located in the filtration cavity 503 at the bottom of the top plate 101. The wind direction formed by the rotation of the guide fans 504 is from the gas collection cavity 5 to the filtration cavity 503.
[0039] Two circular holes are provided on the rear end face of the filtration cavity 503, and an exhaust pipe 6 is installed at the circular holes. The exhaust pipe 6 communicates with the gas collection cavity 503 and passes through the housing 102 of the base body 1 for connecting to the subsequent processing equipment.
[0040] The turbine fan 202 has a double-ring structure to provide stronger wind power. It includes an inner ring 2021 and an outer ring 2022 connected by inner-ring fan blades 2023. A number of outer-ring fan blades 2024 are installed on the outside of the outer ring 2022, which can provide a downward suction force when rotating. Six L-shaped feet 2025 with the same structure are provided at the bottom of the inner ring 2021;
[0041] The limit block 203 is composed of two semi-circular rings, which are connected and clamped by bolts. An L-shaped limit groove 2031 is provided at the top of each semi-circular ring to fix the feet 2025. After the feet 2025 extend into the limit groove 2031, they can rotate counterclockwise to fit the side, and the suction cylinder 201 rotates clockwise to ensure the stable connection between the turbine fan 202 and the limit block 203.
[0042] A control panel 3 is installed on the housing 102, and a controller connecting each actuator is built into the control panel 3. A wire hole 103 through which internal and external cables can pass is also provided on the housing 102.
[0043] An air suction hood 206 installed on the top plate 101 is also provided outside the suction cylinder 201, which is mainly used for protection. A number of neatly arranged ventilation holes are provided on the air suction hood 206.
[0044] The working principle of the present utility model is as follows: The device is installed at the thick smoke of the exhaust gas discharged in industrial production. The start and stop of the device are controlled through the control panel 3. The motor 402 drives the suction cylinder 201 to rotate. The suction cylinder 201 together with the turbine fan 202 below it sucks the surrounding waste gas flow into a "tornado"-shaped flow to accelerate the suction speed. The waste gas passes through the suction holes 2011, the suction cylinder 201, the air delivery holes 2012, the gas collection chamber 5, the filter screen 501, the filter plate 502, and the filter chamber 503 in sequence, and then enters the exhaust duct 6. The exhaust duct 6 is connected to the subsequent treatment unit. Thus, the device achieves the purpose of accelerating the collection of waste gas.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present utility model should be covered within the scope of the claims of the present utility model as long as they do not depart from the spirit and scope of the technical solutions of the present utility model.
Claims
1. An exhaust gas treatment and collection device, characterized in that: It includes a base body (1) and a suction device (2) installed on the base body (1). The base body (1) is of a square box structure and includes a top plate (101) and an outer shell (102). A driving assembly (4) is installed in the outer shell (102), and the suction device (2) is installed above the driving assembly (4). The driving assembly (4) includes a motor (402) connected to a speed reducer (401). The output shaft (403) of the speed reducer (401) is fixed to the upright suction cylinder (201) above through a coupling (205). The suction device (2) includes a suction cylinder (201) and a turbine fan (202) clamped on the outer wall of the suction cylinder (201). The suction cylinder (201) passes through a circular hole in the top plate (101) and extends out of the base body (1). The turbine fan (202) is connected to the lower limiting block (203) through the clamping feet (2025) at its bottom. The suction cylinder (201) is rotatably connected to the top plate (101) through a bearing (204).
2. The exhaust gas treatment and collection device according to claim 1, wherein: The suction cylinder (201) is hollow, closed at the top and circular. Several staggered suction holes (2011) are provided on the part of the suction cylinder (201) protruding above the top plate (101). The suction holes (2011) are arranged in a spiral pattern. Several air delivery holes (2012) are provided on the side wall of the suction cylinder (201) below the top plate (101), and all the air delivery holes (2012) are located on the same horizontal plane. The air delivery holes (2012) are located in a gas collection chamber (5) fixed to the bottom of the top plate (101).
3. The exhaust gas treatment and collection device according to claim 2, wherein: The gas collection chamber (5) is penetrated up and down by the suction cylinder (201). A filter screen (501) is provided at one end of the gas collection chamber (5). A filter plate (502) is provided on the other side of the filter screen (501). The filter plate (502) is fixed in a square groove of the top plate (101) and can slide up and down for replacement. Three guide fans (504) are provided on the other end face of the filter plate (502). The guide fans (504) and the filter plate (502) are both located in a filter chamber (503) at the bottom of the top plate (101). The wind direction formed by the rotation of the guide fans (504) is from the gas collection chamber (5) to the filter chamber (503).
4. The exhaust gas treatment and collection device according to claim 3, wherein: Two circular holes are provided on the rear end face of the filter chamber (503), and an exhaust duct (6) is installed at the circular holes. The exhaust duct (6) communicates with the gas collection chamber (5) and passes through the outer shell (102) of the base body (1).
5. The exhaust gas treatment and collection device according to claim 1, characterized in that: The turbine fan (202) is of a double-ring structure and includes an inner ring (2021) and an outer ring (2022) connected by inner ring fan blades (2023). Several outer ring fan blades (2024) are installed on the outside of the outer ring (2022), which can provide downward suction force when rotating. Six L-shaped clamping feet (2025) with the same structure are provided at the bottom of the inner ring (2021). The limiting clamping block (203) is composed of two semi-circular rings, which are connected and clamped by bolts. An L-shaped limiting groove (2031) is provided at the top of each semi-circular ring for fixing the clamping foot (2025). After the clamping foot (2025) extends into the limiting groove (2031), it can rotate counterclockwise to fit the side surface, and the suction cylinder (201) rotates clockwise to ensure the stable connection between the turbine fan (202) and the limiting clamping block (203).
6. The exhaust gas treatment and collection device according to claim 1, wherein: A control panel (3) is installed on the outer shell (102), and a controller for connecting each actuator is built into the control panel (3). A wire hole (103) through which internal and external cables can pass is also provided on the outer shell (102).
7. The exhaust gas treatment and collection device according to claim 2, wherein: A suction hood (206) installed on the top plate (101) is further provided outside the suction cylinder (201), and a number of neatly arranged ventilation holes are provided on the suction hood (206).