Dust removal mechanism for coal gangue pulverizer
The coal gangue grinder's dust control system addresses environmental and health hazards by employing a motor-driven gear system with rotating brushes and mist nozzles to capture and filter dust during grinding, ensuring cleaner operations.
Patent Information
- Application Number
- CN202422163150.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the crushing process of coal gangue, the dust generated by the crusher will float into the air, polluting the environment and endangering the health of the operators.
A dust removal mechanism for coal gangue crusher is designed, including a cover, pipe, air outlet, drive structure and dust removal structure. The dust is sucked out by a vacuum cleaner, and water mist is sprayed out through a water pump to reduce dust. Combined with a brush to clean the debris on the filter net, achieving the dust removal effect.
Effectively reduce dust drifting, protect the environment and operators' health, and avoid dust clogging the filter affecting exhaust.
Smart Images
Figure CN223097591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal gangue processing, in particular to a dust removal mechanism for a coal gangue crusher. Background Art
[0002] Coal gangue is a solid waste generated in the coal mining process. Coal gangue can be recycled to make lime, cement, etc. When coal gangue is processed, a crusher is needed to crush it.
[0003] In the prior art, when a crusher is used to crush coal gangue, a large amount of dust will be generated. These dusts are scattered into the air through the feed inlet and the discharge outlet on the crusher, causing environmental pollution. And after being inhaled by the operator, it will also cause harm to the physical health of the operator. This is the deficiency of the prior art. Summary of the Invention
[0004] To solve the above problems, that is, to solve the problems proposed in the above background art, the utility model provides a dust removal mechanism for a coal gangue crusher, which includes a cover body, a pipeline and an air outlet pipe. The upper end of the cover body is fixedly communicated with the pipeline. The air outlet pipe is an L-shaped pipe, and the lower end of the air outlet pipe is fixedly communicated with the pipeline. A driving structure is installed in the upper part of the pipeline, and a dust removal structure is installed in the lower part of the pipeline.
[0005] The driving structure includes a box body, a motor, a bevel gear one, a bevel gear two and a bevel gear three.
[0006] The two sides of the box body are respectively connected with the inner wall of the pipeline through corresponding support rods. The motor is fixedly connected to the outside of the pipeline. The output end of the motor passes through the pipeline and is fixedly connected to a round rod. The other end of the round rod is connected by a bearing and passes through the box body. The other end of the round rod is fixedly connected to the bevel gear one. The bevel gear two meshes with the bevel gear one. The central axis of the bevel gear two is connected to the top plate of the box body by a bearing. The bevel gear three meshes with the bevel gear one. The lower end of the central axis of the bevel gear three is connected by a bearing and passes through the bottom plate of the box body.
[0007] A further setting of the utility model is that: the dust removal structure includes a water pipe, a rotary joint, a filter disc, a cross rod, a sleeve, a pair of brush rods, a water outlet pipe and a rotary pipe.
[0008] The filter plate is fixedly connected to the lower part inside the pipeline. The cross bar is arranged above the filter plate. The lower end of the rotary joint is connected to the upper side of the box body by bearings. The lower end of the rotary joint is fixedly connected to the first bevel gear. The upper end of the rotary joint is fixedly communicated with a water pipe. The water pipe is an L-shaped water pipe. The horizontal pipe of the water pipe is fixedly connected to and passes through the pipeline. The lower end of the central axis of the third bevel gear is fixedly communicated with the sleeve. The lower end of the sleeve is connected to and passes through the cross bar and the filter plate by bearings. The lower parts on both sides of the sleeve are respectively fixedly connected to the corresponding brush rods. The upper end of the rotating pipe passes through the second bevel gear and is fixedly communicated with the lower end of the rotary joint. The lower end of the rotating pipe passes through the inside of the sleeve. The lower end of the rotating pipe is fixedly communicated with the water outlet pipe. The lower end of the water outlet pipe is fixedly communicated with a group of uniformly arranged atomizing nozzles.
[0009] A further setting of the present utility model is that the brushes of a group of the brush rods face upwards. The upper ends of the brushes of a group of the brush rods pass through the filter plate. The brushes of a group of the brush rods are hard brushes, which are used to brush off the dust attached to the lower part of the filter plate, so as to avoid the blockage of the filter plate and affect the exhaust.
[0010] A further setting of the present utility model is that the cross bar is used to stabilize the filter net of the filter plate, so as to avoid the deformation of the filter net caused by long-term use.
[0011] The beneficial technical effects of the present utility model are as follows: The present utility model installs the cover body on the top of the crushing box, connects the external vacuum cleaner to the air outlet pipe, and connects one end of the water pipe to the external water pump. When the coal gangue is crushed, this device is started. The vacuum cleaner sucks out the dust generated by crushing. The water in the water pump is transported to the water outlet pipe and sprayed out as water mist through a group of atomizing nozzles. The water mist reduces the rising of fine dust. The large debris is filtered by the filter net of the filter plate. The debris attached to the filter net is brushed off by the brushes of a group of brush rods, so as to avoid the blockage of the filter net by large debris and affect the exhaust, achieving the purpose of dust removal, avoiding the pollution of the environment caused by the dust floating into the air, and at the same time avoiding the harm to the physical health of the operator caused by the inhalation of dust by the operator. Description of the Drawings
[0012] Figure 1 Shows the three-dimensional structure schematic diagram of the present utility model.
[0013] Figure 2 Shows the three-dimensional structure schematic diagram of the cover body 5, pipeline 2 and air outlet pipe 1 of the present utility model after sectioning.
[0014] Figure 3 Shows the three-dimensional structure schematic diagram of the cover body 5, pipeline 2, box body 6 and air outlet pipe 1 of the present utility model after sectioning.
[0015] Figure 4The figure shows a partial structural schematic diagram of the box body 6 of the present utility model after sectioning.
[0016] Figure 5 The figure shows a partial structural schematic diagram of the present utility model.
[0017] Reference numerals in the drawings: 1, air outlet pipe; 2, pipeline; 3, water pipe; 4, motor; 5, cover body; 6, box body; 7, cross bar; 8, filter disc; 9, sleeve; 10, rotating pipe; 11, water outlet pipe; 12, bevel gear II; 13, bevel gear I; 14, bevel gear III; 15, brush rod. Detailed implementation manners
[0018] Next, refer to the attached Figures 1 - 5 to describe the preferred implementation manners of the present utility model. Those skilled in the art should understand that these implementation manners are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.
[0019] The present utility model provides a dust removal mechanism for a coal gangue crusher. When using this device, the cover body 5 of this device is installed on the top of the crushing box, an external vacuum cleaner is connected to the air outlet end of the air outlet pipe 1, one end of the water pipe 3 is connected to an external water pump. When crushing coal gangue, the motor 4, the external water pump and the external vacuum cleaner are started. The water in the water pump is conveyed through the water pipe, the rotary joint and the rotating rod 10 into the water outlet pipe 11, and the water in the water outlet pipe 11 is sprayed out through a group of atomizing nozzles to generate water mist. The vacuum cleaner starts to suck out the dust and large debris generated during the crushing in the crushing box. The motor 4 drives the bevel gear I 13 to rotate, and the bevel gear I 13 drives the engaged bevel gear II 12 and bevel gear III 14 to rotate in opposite directions. The bevel gear II 12 drives the lower end of the rotary joint to rotate, and the rotary joint drives the rotating pipe 10 to rotate along the sleeve 9. The rotating pipe 10 drives the water outlet pipe 11 to rotate, and the water outlet pipe 11 drives a group of atomizing nozzles to rotate. A group of rotating atomizing nozzles spray water mist comprehensively. The water mist reduces the rise of fine dust. At the same time, the bevel gear III 14 drives the sleeve 9 and the rotating pipe 10 to rotate in the opposite direction. The bevel gear III 14 drives a pair of brush rods 15 to rotate along the filter screen of the filter disc 8. The brushes of the pair of brush rods 15 rotate to brush off the large debris attached to the filter screen, preventing the large debris from blocking the filter screen and affecting the exhaust. With the cooperation of the atomizing nozzles and the filter disc 8, fine dust and large debris are respectively filtered and dust removed, achieving the purpose of dust removal, avoiding dust from spreading into the air and polluting the environment, and at the same time avoiding the harm to the physical health of the operator after the dust is inhaled by the operator. After the crushing is completed, this device continues to run for 5 - 10 minutes before being shut down, to avoid the residual dust in the crushing box from floating out.
[0020] Although the present utility model has been described with reference to preferred embodiments, various improvements can be made thereto and components therein can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The present utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0021] In the description of the present utility model, the terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., which indicate directions or position relationships, are based on the directions or position relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0022] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, so that a process, article or apparatus / device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes the elements inherent in these processes, articles or apparatus / device.
[0024] So far, the technical solutions of the present utility model have been described in conjunction with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.
Claims
1. A dust removal mechanism for a coal gangue crusher, comprising a cover body (5), a pipeline (2) and an air outlet pipe (1), characterized in that: The upper end of the cover body (5) is fixedly connected to the pipeline (2). The air outlet pipe (1) is an L-shaped pipe, and the lower end of the air outlet pipe (1) is fixedly connected to the pipeline (2). A driving structure is installed in the upper part of the pipeline (2), and a dust removal structure is installed in the lower part of the pipeline (2). The driving structure includes a box body (6), a motor (4), a first bevel gear (13), a second bevel gear (12), and a third bevel gear (14). The two sides of the box body (6) are respectively connected to the inner wall of the pipeline (2) through corresponding support rods. The motor (4) is fixedly connected to the outside of the pipeline (2). The output end of the motor (4) passes through the pipeline (2) and is fixedly connected to a round rod. The other end of the round rod is connected by a bearing and passes through the box body (6). The other end of the round rod is fixedly connected to the first bevel gear (13). The second bevel gear (12) meshes with the first bevel gear (13). The central axis of the second bevel gear (12) is connected to the top plate of the box body (6) by a bearing. The third bevel gear (14) meshes with the first bevel gear (13). The lower end of the central axis of the third bevel gear (14) is connected by a bearing and passes through the bottom plate of the box body (6).
2. The dust removal mechanism for a coal gangue crusher according to claim 1, wherein: The dust removal structure includes a water pipe (3), a rotary joint, a filter disc (8), a cross rod (7), a sleeve (9), a pair of brush rods (15), a water outlet pipe (11), and a rotating pipe (10). The filter disc (8) is fixedly connected to the lower part inside the pipeline (2). The cross rod (7) is arranged above the filter disc (8). The lower end of the rotary joint is connected to the upper side of the box body (6) by a bearing. The lower end of the rotary joint is fixedly connected to the first bevel gear (13). The upper end of the rotary joint is fixedly connected to the water pipe (3). The water pipe (3) is an L-shaped water pipe. The horizontal pipe of the water pipe (3) is fixedly connected and passes through the pipeline (2). The lower end of the central axis of the third bevel gear (14) is fixedly connected to the sleeve (9). The lower end of the sleeve (9) is connected by a bearing and passes through the cross rod (7) and the filter disc (8). The lower parts on both sides of the sleeve (9) are respectively fixedly connected to the corresponding brush rods (15). The upper end of the rotating pipe (10) passes through the second bevel gear (12) and is fixedly connected to the lower end of the rotary joint. The lower end of the rotating pipe (10) passes through the inside of the sleeve (9). The lower end of the rotating pipe (10) is fixedly connected to the water outlet pipe (11). The lower end of the water outlet pipe (11) is fixedly connected to a group of uniformly arranged atomizing nozzles.
3. The dust removal mechanism for a coal gangue crusher according to claim 2, characterized in that: The brushes of one group of the brush rods (15) face upward. The upper ends of the brushes of one group of the brush rods (15) pass through the filter disc (8). The brushes of one group of the brush rods (15) are hard brushes.
4. The dust removal mechanism for a coal gangue crusher according to claim 2, characterized in that: The cross rod (7) is used to stabilize the filter net of the filter disc (8) and prevent it from deforming.