Blanking equipment for production and processing of aluminum electrolytic capacitor
The aluminum electrolytic capacitor production cutting device addresses the challenge of shaping and mold ejection by using a spring-loaded mechanism and electric pump to efficiently form cylindrical capacitors and automate mold removal, enhancing manufacturing efficiency.
Patent Information
- Application Number
- CN202421699966.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the production and processing of existing aluminum electrolytic capacitors, cylindrical molds are difficult to punch and mold, and the punched molds are likely to remain in the punching tool, resulting in difficulty in automatic mold release.
An aluminum electrolytic capacitor production, processing and punching equipment is designed. Through the combination of the limit guide rod and the return spring, the automatic mold release of the mold is achieved to ensure that the mold does not remain in the inner wall of the disassembly barrel.
Automatically release of the cylindrical mold of the aluminum electrolytic capacitor is achieved, avoiding the residue of the mold in the inner wall of the disassembly barrel, and improving the production efficiency and the degree of automation of the equipment.
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Figure CN223097757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking in the production and processing of capacitors, in particular to a blanking device for the production and processing of aluminum electrolytic capacitors. Background Technique
[0002] The aluminum electrolytic capacitor has an aluminum cylinder as the negative electrode, which contains a liquid electrolyte inside, and a bent aluminum strip is inserted as the positive electrode. It also needs to be treated with a DC voltage to form an oxide film on the positive electrode plate as the dielectric. Its characteristics are large capacitance, but large leakage current, poor stability, and positive and negative polarities. It is suitable for power supply filtering or low-frequency circuits. When using it, do not connect the positive and negative poles reversely.
[0003] However, in the existing technology, most of the existing aluminum electrolytic capacitors are cylindrical. If the aluminum plate is directly blanked, it can only be blanked into a circular plate, and it is impossible to realize a die for blanking into a cylindrical shape. During the blanking process of the aluminum plate, the formed cylindrical die is likely to remain in the blanking knife. Therefore, it is necessary to realize that the die after blanking can be automatically separated conveniently, so as to carry out the blanking work again.
[0004] Therefore, we need a blanking device for the production and processing of aluminum electrolytic capacitors to solve the problems of the existing blanking of aluminum electrolytic capacitors in production and processing, and it can also realize the automatic demoulding of the blanked materials. Content of the Utility Model
[0005] The purpose of the utility model is to provide a blanking device for the production and processing of aluminum electrolytic capacitors to solve the problems of the existing blanking of aluminum electrolytic capacitors in production and processing as mentioned in the above background technique, and it can also realize the automatic demoulding of the blanked materials.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a blanking device for the production and processing of aluminum electrolytic capacitors, including a blanking operation table, the top surface of the blanking operation table is fixedly connected to the bottom surface of a bottom plate, a die cushion block is arranged on the top surface of the bottom plate, the surface of a lower die block is movably connected inside the die cushion block, the bottom end of a limit guide rod one is fixedly connected to the top surface of the bottom plate, the surface of the limit guide rod one is movably connected inside a lower pressure plate, and the top surface of the lower pressure plate is fixedly connected to the top surface of a disassembly knife cylinder.
[0007] Preferably, the top surface of the lower pressure plate is fixedly connected to the bottom end of a cavity shell, the top inner surface of the cavity shell is fixedly connected to the top end of a first return spring, the bottom end of the first return spring abuts against the top surface of a push rod, and the surface of the push rod is movably connected inside the lower pressure plate and the disassembly knife cylinder.
[0008] Preferably, a pad mounting groove is formed on the top surface of the bottom plate. A die pad is inserted on the surface of the pad mounting groove. The inner parts of the bottom plate and the die pad are movably connected to the surface of a second limiting guide rod. The top surface of the second limiting guide rod is fixedly connected to the bottom surface of the lower die block. A second return spring is arranged on the surface of the second limiting guide rod.
[0009] Preferably, a powerful spring is sleeved on the outer surface of the first limiting guide rod.
[0010] Preferably, the inner top surface of the support frame of the blanking operation table is fixedly connected to the base of an electric telescopic pump. The end of the power output shaft of the electric telescopic pump abuts against the top surface of the cavity shell. A powerful spring is arranged on the top surface of the blanking operation table.
[0011] Preferably, the size of the lower pressing plate is equal to the size of the bottom plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: By movably connecting the inner part of the disassembly cutter cylinder to the surface of the lower die block, the aluminum plate on the top surface of the die pad is blanked into a cylindrical aluminum tube. By movably connecting the surface of the push rod to the inside of the lower pressing plate and then arranging a first return spring inside the cavity shell, when the disassembly cutter cylinder disengages from the surface of the lower die block, the push rod is pushed downward by the elastic force of the first return spring, thereby realizing the blanking and demoulding effect inside the disassembly cutter cylinder, avoiding the blanking die from fitting on the inner wall of the disassembly cutter cylinder and being unable to fall off; further solving the problem of blanking in the production and processing of existing aluminum electrolytic capacitors, and also realizing automatic demoulding of the blanked materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;
[0014] Figure 2 is the overall top view schematic diagram of the present utility model;
[0015] Figure 3 is Figure 2 the structural sectional view at A-A in
[0016] Figure 4 is the top view schematic diagram of the lower pressing plate of the present utility model;
[0017] Figure 5 is Figure 4 the structural sectional view at B-B in
[0018] Figure 6 is the connection structure schematic diagram of the lower pressing plate and the bottom plate.
[0019] In the figure: blanking operation table 1, electric telescopic pump 2, lower pressing plate 3, bottom plate 4, first limiting guide rod 5, strong spring 6, cavity shell 7, first reset spring 8, push rod 9, disassembly cutter cylinder 10, lower die block 11, second reset spring 12, second limiting guide rod 13, cushion block installation groove 14, die cushion block 15. Detailed implementation mode
[0020] In order to clearly and completely describe the purpose, technical solution of the present utility model and make the advantages more clearly understood, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all embodiments, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.
[0021] Embodiment 1
[0022] Please refer to Figures 1 - 6 , the present utility model provides a technical solution: a blanking device for the production and processing of aluminum electrolytic capacitors, including a blanking operation table 1. The top surface of the blanking operation table 1 is fixedly connected to the bottom surface of the bottom plate 4. The top surface of the bottom plate 4 is provided with a die cushion block 15. The surface of the lower die block 11 is movably connected inside the die cushion block 15. The bottom end of the first limiting guide rod 5 is fixedly connected to the top surface of the bottom plate 4. The surface of the first limiting guide rod 5 is movably connected inside the lower pressing plate 3. The bottom surface of the lower pressing plate 3 is fixedly connected to the top surface of the disassembly cutter cylinder 10. By fixedly connecting the bottom end of the first limiting guide rod 5 to the top surface of the bottom plate 4 and then movably connecting the surface of the first limiting guide rod 5 inside the lower pressing plate 3, when the lower pressing plate 3 moves downward, it plays a guiding and limiting role through the first limiting guide rod 5. By arranging the die cushion block 15 on the top surface of the bottom plate 4 and then arranging the lower die block 11 inside the die cushion block 15, when the lower pressing plate 3 moves downward, the disassembly cutter cylinder 10 is inserted into the inside of the die cushion block 15, thereby realizing the blanking of the aluminum plate on the top surface of the die cushion block 15. By movably connecting the surface of the lower die block 11 inside the disassembly cutter cylinder 10, the aluminum plate on the top surface of the die cushion block 15 is blanked into a cylindrical aluminum tube.
[0023] Embodiment 2
[0024] Referring to the attached Figures 1 to 6 , on the basis of Embodiment 1, in order to enable the blanking die to fit on the inner wall of the disassembly cutter cylinder 10 and not fall off, the top surface of the lower pressing plate 3 is fixedly connected to the bottom end of the cavity shell 7. The inner top surface of the cavity shell 7 is fixedly connected to the top end of the first reset spring 8. The bottom end of the first reset spring 8 abuts against the top surface of the push rod 9. The surface of the push rod 9 is movably connected inside the lower pressing plate 3 and the disassembly cutter cylinder 10;
[0025] By movably connecting the surface of the push rod 9 to the inside of the lower pressing plate 3, and then arranging a first return spring 8 inside the cavity shell 7, when the disassembly cutter barrel 10 detaches from the surface of the lower die block 11, the push rod 9 is pushed downward by the elastic force of the first return spring 8, thereby realizing the blanking and demolding effect inside the disassembly cutter barrel 10, and avoiding the blanking die from fitting on the inner wall of the disassembly cutter barrel 10 and being unable to fall off.
[0026] Embodiment III
[0027] Refer to the appendix Figures 1 to 6 , on the basis of Embodiment II, in order to realize the reset and spring-back of the lower die block 11 inside the die cushion block 15, a cushion block installation groove 14 is opened on the top surface of the bottom plate 4, the die cushion block 15 is inserted on the surface of the cushion block installation groove 14, the surface of the limit guide rod II 13 is movably connected inside the bottom plate 4 and the die cushion block 15, the top surface of the limit guide rod II 13 is fixedly connected to the bottom surface of the lower die block 11, and a second return spring 12 is arranged on the surface of the limit guide rod 13;
[0028] By movably connecting the bottom surface of the cushion block installation groove 14 to the surface of the die cushion block 15, the die cushion block 15 is stably installed on the top surface of the bottom plate 4. By arranging a second return spring 12 on the surface of the limit guide rod II 13 and movably connecting the surface of the limit guide rod II 13 inside the bottom plate 4 and the die cushion block 15, when the disassembly cutter barrel 10 punches the aluminum plate on the top surface of the die cushion block 15, the lower die block 11 will contract and move downward inside the die cushion block 15. After punching, the lower die block 11 is reset and spring-back inside the die cushion block 15 by the elastic force of the second return spring 12.
[0029] Embodiment IV
[0030] Refer to the appendix Figures 1 to 6 , on the basis of Embodiment III, in order to realize the reset and spring-back of the lower pressing plate 3 by the elastic force of the strong spring 6, the inner top surface of the support frame of the blanking operation table 1 is fixedly connected to the base of the electric telescopic pump 2, the end of the power output shaft of the electric telescopic pump 2 abuts against the top surface of the cavity shell 7, and a strong spring 6 is opened on the top surface of the blanking operation table 1;
[0031] By fixedly connecting the top surface of the lower pressing plate 3 to the bottom surface of the cavity shell 7, and then abutting the top surface of the cavity shell 7 against the end of the power output shaft of the electric telescopic pump 2, when the electric telescopic pump 2 is started, its contraction provides downward pressing and blanking power for the lower pressing plate 3, and then the lower pressing plate 3 can be reset and spring-back by the elastic force of the strong spring 6.
[0032] During actual use, the bottom end of the first limiting guide rod 5 is fixedly connected to the top surface of the bottom plate 4, and then the surface of the first limiting guide rod 5 is movably connected to the inside of the lower pressing plate 3. Thus, when the lower pressing plate 3 moves downward, it plays a guiding and limiting role through the first limiting guide rod 5. A mold cushion block 15 is arranged on the top surface of the bottom plate 4, and then a lower mold block 11 is arranged inside the mold cushion block 15. When the lower pressing plate 3 moves downward, the dismounting cutter cylinder 10 is inserted into the inside of the mold cushion block 15, so as to realize punching the aluminum plate on the top surface of the mold cushion block 15. The surface of the lower mold block 11 is movably connected to the inside of the dismounting cutter cylinder 10. Thus, the aluminum plate on the top surface of the mold cushion block 15 is punched into a cylindrical aluminum pipe. The surface of the push rod 9 is movably connected to the inside of the lower pressing plate 3, and then a first return spring 8 is arranged inside the cavity shell 7. When the dismounting cutter cylinder 10 disengages from the surface of the lower mold block 11, the push rod 9 is pushed downward by the elastic force of the first return spring 8, so as to realize the punching and demolding effect inside the dismounting cutter cylinder 10, avoiding the punching mold sticking to the inner wall of the dismounting cutter cylinder 10 and unable to fall off. The bottom surface of the cushion block mounting groove 14 is movably connected to the surface of the mold cushion block 15, so that the mold cushion block 15 is stably mounted on the top surface of the bottom plate 4. A second return spring 12 is arranged on the surface of the second limiting guide rod 13, and the surface of the second limiting guide rod 13 is movably connected to the inside of the bottom plate 4 and the mold cushion block 15. When the dismounting cutter cylinder 10 punches the aluminum plate on the top surface of the mold cushion block 15, the lower mold block 11 will contract and move downward inside the mold cushion block 15. After punching, the lower mold block 11 rebounds and resets inside the mold cushion block 15 by the elastic force of the second return spring 12. The top surface of the lower pressing plate 3 is fixedly connected to the bottom surface of the cavity shell 7, and then the top surface of the cavity shell 7 is abutted against the end of the power output shaft of the electric telescopic pump 2. When the electric telescopic pump 2 is started, its contraction provides downward pressing and punching power for the lower pressing plate 3, and then the lower pressing plate 3 can rebound and reset by the elastic force of the strong spring 6.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A blanking device for the production and processing of aluminum electrolytic capacitors, including a blanking operation table (1), characterized in that: The top surface of the blanking operation table (1) is fixedly connected to the bottom surface of the bottom plate (4). A die cushion block (15) is arranged on the top surface of the bottom plate (4). The surface of the lower die block (11) is movably connected inside the die cushion block (15). The bottom end of the first limiting guide rod (5) is fixedly connected to the top surface of the bottom plate (4). The surface of the first limiting guide rod (5) is movably connected inside the lower pressure plate (3). The top surface of the lower pressure plate (3) is fixedly connected to the top surface of the disassembly cutter cylinder (10).
2. The blanking device for the production and processing of aluminum electrolytic capacitors according to claim 1, characterized in that: The top surface of the lower pressure plate (3) is fixedly connected to the bottom end of the cavity shell (7). The top end of the first return spring (8) is fixedly connected to the inner top surface of the cavity shell (7). The bottom end of the first return spring (8) abuts against the top surface of the push rod (9). The surface of the push rod (9) is movably connected inside the lower pressure plate (3) and the disassembly cutter cylinder (10).
3. The blanking device for the production and processing of aluminum electrolytic capacitors according to claim 1, characterized in that: A cushion block installation groove (14) is formed on the top surface of the bottom plate (4). The die cushion block (15) is inserted into the surface of the cushion block installation groove (14). The surface of the first limiting guide rod (13) is movably connected inside the bottom plate (4) and the die cushion block (15). The bottom surface of the lower die block (11) is fixedly connected to the top surface of the first limiting guide rod (13). A second return spring (12) is arranged on the surface of the first limiting guide rod (13).
4. The blanking equipment for the production and processing of aluminum electrolytic capacitors according to claim 1, characterized in that: A strong spring (6) is sleeved on the outer surface of the first limiting guide rod (5).
5. A punching device for the production and processing of aluminum electrolytic capacitors according to claim 1, characterized in that: The base of the electric telescopic pump (2) is fixedly connected to the inner top surface of the support frame of the blanking operation table (1). The end of the power output shaft of the electric telescopic pump (2) abuts against the top surface of the cavity shell (7). A strong spring (6) is formed on the top surface of the blanking operation table (1).
6. The blanking equipment for the production and processing of aluminum electrolytic capacitors according to claim 1, characterized in that: The size of the lower pressure plate (3) is equal to the size of the bottom plate (4).