Machining device for front bumper
The integrated cutting and feeding mechanism for circular pipes addresses inefficiencies in three-wheeler bumper manufacturing by enabling continuous operation, thereby enhancing production efficiency.
Patent Information
- Application Number
- CN202421929274.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, the circular tube cutting and feeding of the front bumper of the tricycle are operated separately, resulting in low cutting efficiency and affecting production efficiency.
A processing device for front bumper is designed. By integrating the feeding mechanism and the cutting mechanism, the circular tube is continuously operated during cutting. The feeding roller is used to push the circular tube to the limiting mechanism. The hydraulic cylinder drives the cutting mechanism to cut, and the continuous cutting and feeding of the cutting and feeding are achieved through the movement of the connecting rod and the support frame.
The production efficiency of the front bumper processing process is improved, so that the circular tube cutting and feeding process are carried out continuously, and the overall production efficiency is improved.
Smart Images

Figure CN223098109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tricycle production, in particular to a processing device for a front bumper. Background Technique
[0002] Tricycles are relatively common means of transportation at present, which can carry people or goods. Usually, a front bumper is installed at the front of the tricycle to absorb and slow down the external impact force and protect the safety of the front part of the vehicle body. The current front bumpers are mainly made by processing round tubes. During the production process, the round tubes need to be cut and blanked according to certain length specifications, and then bent and welded. However, when cutting and blanking the round tubes at present, the cutting and feeding of the round tubes operate separately. The round tubes need to be placed at the cutting length position before cutting, and the overall cutting action cannot run continuously, resulting in low cutting efficiency and affecting the production efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide a processing device for a front bumper to solve the above problems.
[0004] The utility model realizes the above purpose through the following technical solutions:
[0005] A processing device for a front bumper includes a support mechanism. The support mechanism includes a frame body, and a support roller is rotatably arranged on the frame body. A cutting mechanism is arranged on the support mechanism, and a feeding mechanism is connected to the lower side of the cutting mechanism. Clamping components for fixing and limiting the round tube are arranged on both sides of the cutting mechanism on the support mechanism, and a limiting mechanism for limiting and adjusting the cutting length of the round tube is arranged on the support mechanism; the feeding mechanism includes a support frame arranged under the support roller, a feeding roller is arranged on the support frame, the feeding roller is located between adjacent support rollers, one end of the feeding roller is connected to a first motor, a support rod is installed at the rear end of the support frame, a connecting rod is connected to the support rod, and a sliding seat is arranged on the support frame; the cutting mechanism includes a column fixed to the upper end of the frame body, a rotating beam is arranged at a lower position of the column, a hydraulic cylinder is arranged between the rotating beam and the column, a cutting disc is installed on the rotating beam through a rotating shaft, and a second motor for driving the cutting disc to rotate is installed on the rotating beam; the limiting mechanism includes an adjusting screw arranged on the frame body, a baffle parallel to the feeding roller is arranged on the adjusting screw, and infrared limit switches are arranged opposite to each other before and after on the baffle close to one side of the cutting disc.
[0006] Further setting: a sliding groove slidably matched with the sliding seat is opened on the outer wall of the frame body. There are two feeding rollers, the feeding rollers are rotatably connected to the support frame, and a transmission part is arranged at the other end of the feeding roller.
[0007] Further setting: the outer surface of the feeding roller is provided with raised lines, the connecting rod is rotatably connected to the support rod and the rotating beam, and the outer diameter of the feeding roller is slightly larger than the outer diameter of the support roller.
[0008] Further settings: The rotating beam is rotatably connected to the column, and both ends of the hydraulic cylinder are rotatably connected to the column and the rotating beam respectively.
[0009] Further settings: The baffle is slidably connected to the adjusting screw, and nuts are arranged on both sides of the baffle on the adjusting screw.
[0010] Further settings: The clamping assembly includes a cylinder fixed on the frame body. The cylinders are arranged opposite to each other front and back. Cylinders are arranged on both sides of the cutting mechanism, and clamping plates are fixed at the opposite ends of the cylinders.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] Through the associated setting of the feeding mechanism and the cutting mechanism, when the circular tube is pushed by the feeding roller to the limiting mechanism, the cutting mechanism cuts the circular tube downward. At the same time, the support frame of the feeding mechanism is driven by the connecting rod to move downward as a whole, separating the feeding roller from the circular tube. After the circular tube is cut off, the hydraulic cylinder drives the rotating beam to rotate upward, and at the same time drives the support frame to move upward as a whole. The feeding roller contacts the circular tube and pushes the circular tube to one side again, enabling the production process to run continuously and improving production efficiency. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 is an axonometric view of a processing device for a front bumper according to the present utility model;
[0015] Figure 2 is a schematic structural diagram of another perspective of a processing device for a front bumper according to the present utility model;
[0016] Figure 3 is a schematic main cross-sectional structure diagram of a processing device for a front bumper according to the present utility model;
[0017] Figure 4 is a schematic partial structure diagram of a processing device for a front bumper according to the present utility model;
[0018] Figure 5 is a schematic structural diagram of the feeding mechanism of a processing device for a front bumper according to the present utility model;
[0019] Figure 6 is a schematic partial structure diagram of the feeding mechanism of a processing device for a front bumper according to the present utility model;
[0020] Figure 7 It is a partial structural schematic diagram of the limiting mechanism of a processing device for a front bumper described in the present utility model.
[0021] The description of the reference numerals in the drawings is as follows:
[0022] 1. Support mechanism; 11. Frame body; 12. Support roller; 2. Feeding mechanism; 21. Support frame; 22. Feeding roller; 23. First motor; 24. Transmission member; 25. Support rod; 26. Connecting rod; 27. Slide seat; 3. Cutting mechanism; 31. Column; 32. Rotating beam; 33. Hydraulic cylinder; 34. Second motor; 35. Cutting disc; 41. Cylinder; 42. Clamping plate; 51. Adjusting screw; 52. Baffle; 53. Infrared limit switch. Specific embodiments
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0025] The present utility model will be further described below with reference to the drawings:
[0026] As Figures 1-7As shown in the figure, a processing device for a front bumper includes a support mechanism 1. The support mechanism 1 includes a frame body 11, and a support roller 12 is rotatably arranged on the frame body 11. A cutting mechanism 3 is arranged on the support mechanism 1. A feeding mechanism 2 is connected to the lower side of the cutting mechanism 3. Clamping assemblies for fixedly limiting the round tube are arranged on both sides of the cutting mechanism 3 on the support mechanism 1, and a limiting mechanism for limiting and adjusting the cutting length of the round tube is arranged on the support mechanism 1;
[0027] In this embodiment: The feeding mechanism 2 includes a support frame 21 arranged under the support roller 12. A feeding roller 22 is arranged on the support frame 21. The feeding roller 22 is located between adjacent support rollers 12. One end of the feeding roller 22 is connected to a first motor 23 for providing the rotational power of the feeding roller 22. A support rod 25 is installed at the rear end of the support frame 21. A connecting rod 26 is connected to the support rod 25. A sliding seat 27 is arranged on the support frame 21; A sliding groove slidably matched with the sliding seat 27 is formed on the outer wall of the frame body 11. There are two feeding rollers 22. The feeding rollers 22 are rotatably connected to the support frame 21. A transmission member 24 is arranged at the other end of the feeding roller 22. The transmission member 24 is a sprocket, and a chain is sleeved on the outer diameter of the sprocket. The outer surface of the feeding roller 22 is provided with raised lines to improve the pushing force of the feeding roller 22 on the round tube. The connecting rod 26 is rotatably connected to the support rod 25. The outer diameter of the feeding roller 22 is slightly larger than the outer diameter of the support roller 12. By driving the feeding roller 22 to rotate through the first motor 23, the round tube is pushed to one side, facilitating the feeding of the round tube.
[0028] In this embodiment: The cutting mechanism 3 includes a column 31 fixed to the upper end of the frame body 11. A rotating beam 32 is arranged at a lower position of the column 31. A hydraulic cylinder 33 is arranged between the rotating beam 32 and the column 31. A cutting disc 35 is installed on the rotating beam 32 through a rotating shaft. A second motor 34 for driving the cutting disc 35 to rotate is installed on the rotating beam 32; The connecting rod 26 is rotatably connected to the rotating beam 32. The rotating beam 32 is rotatably connected to the column 31. Both ends of the hydraulic cylinder 33 are respectively rotatably connected to the column 31 and the rotating beam 32. By driving the cutting disc 35 to rotate through the operation of the second motor 34, when cutting is required, the hydraulic cylinder 33 extends to push the rotating beam 32 to rotate downward, so that the cutting disc 35 cuts the fixed round tube.
[0029] In this embodiment: The clamping assembly includes cylinders 41 fixed to the frame body 11. The cylinders 41 are arranged opposite to each other front and back. The cylinders 41 are respectively arranged on both sides of the cutting mechanism 3. Clamping plates 42 are fixed to the opposite ends of the cylinders 41. After the round tube moves into place, the cylinders 41 extend to push the clamping plates 42 to move relatively, clamping and limiting the round tube on both sides of the cutting position.
[0030] In this embodiment: The limit mechanism includes an adjustment screw rod 51 arranged on the frame body 11. A baffle plate 52 parallel to the feeding roller 22 is arranged on the adjustment screw rod 51. Infrared limit switches 53 are arranged opposite to each other before and after on the baffle plate 52 near one side of the cutting disc 35. The baffle plate 52 is slidably connected to the adjustment screw rod 51. Nuts are arranged on both sides of the baffle plate 52 on the adjustment screw rod 51. By rotating and adjusting the nuts on the adjustment screw rod 51, the horizontal distance between the baffle plate 52 and the cutting disc 35 changes. When the round tube moves through the feeding mechanism 2 and contacts the baffle plate 52, the infrared rays between the infrared limit switches 53 are blocked, and the signal is fed back to the control system, controlling the cylinder 41 to extend to clamp and fix the round tube, and the hydraulic cylinder 33 extends to push the rotating beam 32 to rotate downward. This control system is a commonly used electrical signal feedback system, which is prior art and will not be elaborated here again.
[0031] The working principle and usage process of the present utility model: By rotating and adjusting the nuts on the adjustment screw rod 51 for fixation, the horizontal distance between the baffle plate 52 and the cutting disc 35 is set to the length of the round tube to be cut. The round tube is placed on the support roller 12 and the feeding roller 22. The first motor 23 is started to drive the feeding roller 22 to rotate, and the round tube is pushed towards the baffle plate 52. After the round tube contacts the baffle plate 52, the cylinder 41 extends to push the clamping plate 42 to move relatively, clamping and fixing the round tube. The hydraulic cylinder 33 extends to drive the rotating beam 32 to rotate downward. The connecting rod 26 on the lower side of the rotating beam 32 pushes the support rod 25 and the support frame 21 as a whole to move downward under the limit of the sliding seat 27, separating the rotating feeding roller 22 from the round tube. The cutting disc 35 driven by the second motor 34 is moved downward to cut the round tube. Until the round tube is cut off, the cylinder 41 contracts, the clamping plate 42 releases the round tube, the cut-off round tube is taken off, the hydraulic cylinder 33 contracts, driving the rotating beam 32 to rotate upward, and at the same time driving the support frame 21 as a whole to move upward, and pushing the round tube towards the baffle plate 52 again.
[0032] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. A processing device for a front bumper, comprising a support mechanism (1), the support mechanism (1) including a frame body (11), and a support roller (12) is rotatably provided on the frame body (11), characterized in that: A cutting mechanism (3) is arranged on the support mechanism (1), a feeding mechanism (2) is connected to the lower side of the cutting mechanism (3), clamping components for fixing and limiting the circular tube are arranged on both sides of the cutting mechanism (3) on the support mechanism (1), and a limiting mechanism for limiting and adjusting the cutting length of the circular tube is arranged on the support mechanism (1); the feeding mechanism (2) includes a support frame (21) arranged under the support roller (12), a feeding roller (22) is arranged on the support frame (21), the feeding roller (22) is located between adjacent support rollers (12), one end of the feeding roller (22) is connected to a first motor (23), a support rod (25) is installed at the rear end of the support frame (21), a connecting rod (26) is connected to the support rod (25), and a sliding seat (27) is arranged on the support frame (21); the cutting mechanism (3) includes a column (31) fixed to the upper end of the frame body (11), a rotating beam (32) is arranged at a lower position of the column (31), a hydraulic cylinder (33) is arranged between the rotating beam (32) and the column (31), a cutting disc (35) is installed on the rotating beam (32) through a rotating shaft, and a second motor (34) for driving the cutting disc (35) to rotate is installed on the rotating beam (32); the limiting mechanism includes an adjusting screw rod (51) arranged on the frame body (11), a baffle plate (52) parallel to the feeding roller (22) is arranged on the adjusting screw rod (51), and infrared limit switches (53) are arranged opposite to each other front and back on one side of the baffle plate (52) close to the cutting disc (35).
2. The processing device for a front bumper according to claim 1, wherein: A chute slidably matched with the sliding seat (27) is formed on the outer wall of the frame body (11), there are two feeding rollers (22), the feeding rollers (22) are rotatably connected to the support frame (21), and a transmission part (24) is arranged at the other end of the feeding roller (22).
3. The processing device for a front bumper according to claim 1, characterized in that: Convex stripes are arranged on the outer surface of the feeding roller (22), the connecting rod (26) is rotatably connected to the support rod (25) and the rotating beam (32), and the outer diameter of the feeding roller (22) is slightly larger than the outer diameter of the support roller (12).
4. The processing device for a front bumper according to claim 1, characterized in that: The rotating beam (32) is rotatably connected to the column (31), and both ends of the hydraulic cylinder (33) are rotatably connected to the column (31) and the rotating beam (32) respectively.
5. The processing device for a front bumper according to claim 1, wherein: The baffle plate (52) is slidably connected to the adjusting screw rod (51), and nuts are arranged on both sides of the baffle plate (52) on the adjusting screw rod (51).
6. The processing device for a front bumper according to claim 1, wherein: The clamping components include cylinders (41) fixed to the frame body (11), the cylinders (41) are arranged opposite to each other front and back, the cylinders (41) are arranged on both sides of the cutting mechanism (3), and clamping plates (42) are fixed to the opposite ends of the cylinders (41).