Screw assembler

Abstract

The utility model discloses a screw assembler, which belongs to the technical field of automation equipment and comprises a lifting device, a positioning device, a first tightening device, a second tightening device and a connecting plate. The problem that in the prior art, due to the fact that the screws are manually tightened, the screws are missed to be tightened or mistakenly tightened or obliquely tightened is solved. The assembler disclosed by the utility model is equipment for automatically tightening the screw, and the key operation of tightening the screw is to prevent missed tightening, wrong tightening and inclined tightening, so that an automatic tightening device is used for replacing manual tightening, and as the manual tightening needs to correct the mounting position and whether the mounting position is correct or not by human eyes, the manual tightening is convenient, and the labor intensity is reduced. If manual tightening is carried out, errors are inevitable if the working time is long, while automatic tightening is carried out by using a positioning device to mechanically correct the tightening position and tightening is carried out by using a screw gun, so that the screw assembler not only solves the problems existing in manual tightening and prevents a product from being machined and tightened again, but also can save the labor cost and improve the production efficiency. And the production cost is also saved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a screw assembler. Background Art

[0002] In the prior art, the vast majority of enterprises still use manual tightening to fix the equipment that needs to be screwed. However, there are certain problems with manual tightening. Since manual tightening requires visual alignment, after long-term tightening work, visual fatigue may occur, resulting in problems such as missed tightening, incorrect tightening, or skewed tightening. This causes the workpiece to require secondary processing, not only increasing labor costs but also production costs.

[0003] The utility model will be optimized based on the prior art of manually tightening screws, and provides a device for automatically tightening screws. To solve the above problems, first, a detection device is used to determine the part to be tightened, then a screw gun is used for tightening, and finally, the tightened screws are detected to see if there are incorrect tightening or skewed tightening situations. If so, feedback is sent to the staff in a timely manner. Summary of the Utility Model

[0004] Therefore, the utility model provides a screw assembler to solve the problems of missed tightening, incorrect tightening, or skewed tightening caused by manually tightening screws in the prior art.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] The utility model discloses a screw assembler, which includes a lifting device, a positioning device, a first tightening device, a second tightening device, and a connecting plate. The connecting plate is screwed and installed in front of the lifting device. The positioning device is screwed and installed on the right side of the connecting plate. The first tightening device is arranged on the left side of the positioning device, and the second tightening device is arranged on the right side of the first tightening device. The first tightening device has the same structure as the second tightening device, and the first tightening device and the second tightening device are screwed and installed behind the connecting plate.

[0007] Further, the lifting device includes a lifting servo motor, a sliding component, a connecting block, and a sliding track. The connecting block is screwed and installed behind the connecting plate. The sliding component is screwed and installed on the left side of the connecting block. The sliding component is slidably connected to the right side of the sliding track. The connecting block is arranged in front of the sliding track, and the lifting servo motor is screwed and installed above the sliding track.

[0008] Further, the positioning device includes a mounting plate, a charge-coupled device, and a light-emitting component. The mounting plate is screwed and installed on the right side of the connecting plate. The charge-coupled device is screwed and installed on the right side of the mounting plate. The light-emitting component is arranged below the charge-coupled device.

[0009] Furthermore, the tightening device includes a lifting assembly, a connecting piece, a storage assembly, a sensing assembly, a screw gun and a displacement assembly. The connecting piece is screwed installed in front of the connecting plate, the displacement assembly is screwed installed in front of the connecting piece, the displacement assembly is connected to the lifting assembly through the transmission above, a screw gun is arranged in front of the lifting assembly, and the storage assembly is screwed installed below the screw gun.

[0010] Furthermore, the lifting assembly includes a lifting cylinder, an air delivery component and a piston rod. The lifting cylinder is threadedly installed on the top of the connecting piece, the air delivery component is threadedly installed on the outside of the lifting cylinder, and the piston rod is transmission-connected to the inside of the lifting cylinder.

[0011] Furthermore, the storage component includes a mounting part, a lifting pneumatic component, a material receiving component, a pushing component and a material feed port. The mounting part is screwed and installed below the connecting part, the lifting pneumatic component is screwed and installed behind the mounting part, the mounting part has a slideway, the mounting part is slidably connected to the material receiving component, a pushing component is arranged in front of the material receiving component, and the mounting part is screwed and installed behind the pushing component.

[0012] Furthermore, the sensor assembly includes a push rod, a spring and a detection probe. A push rod is arranged on the right side of the screw gun, a spring is arranged on the outer side of the middle part of the push rod, and a detection probe is connected below the push rod.

[0013] Furthermore, the screw gun includes a buffer assembly, a transmission rod and a servo motor. The servo motor is slidably connected to the front of the displacement assembly, the buffer assembly is arranged below the servo motor, and the transmission rod is arranged below the buffer assembly.

[0014] The utility model will provide a screw assembler, which is a device that automatically tightens screws. Because the key to tightening screws is to prevent missing, wrong and crooked screws, an automatic tightening device will be used instead of manual tightening. Manual tightening requires proofreading by the human eye, and errors are inevitable after a long working time. Automatic tightening uses a positioning device to proofread the tightening position and uses a screw gun to tighten. The advantage is that it solves the problems existing in manual tightening and can prevent the product from being reprocessed and tightened, which not only saves labor costs but also saves production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] The structures, proportions, sizes, etc. illustrated in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the implementation conditions of this utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the efficacy that this utility model can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed in this utility model.

[0017] Figure 1 It is a three-dimensional view of a screw assembler provided by this utility model;

[0018] Figure 2 It is a three-dimensional view of a lifting device provided by this utility model;

[0019] Figure 3 It is a three-dimensional view of a positioning device provided by this utility model;

[0020] Figure 4 It is a three-dimensional view of a tightening device I provided by this utility model;

[0021] Figure 5 It is a three-dimensional view of a lifting component provided by this utility model;

[0022] Figure 6 It is a three-dimensional view of a storage component provided by this utility model;

[0023] Figure 7 It is a three-dimensional view of a sensing component provided by this utility model;

[0024] Figure 8 It is a three-dimensional view of a screw gun provided by this utility model;

[0025] In the figure: 1 is a lifting device; 11 is a lifting servo motor; 12 is a sliding component; 13 is a connecting block; 14 is a sliding track; 2 is a positioning device; 21 is a mounting plate; 22 is a charge-coupled device; 23 is a light-emitting component; 3 is a tightening device I; 31 is a lifting component; 311 is a lifting cylinder; 312 is an air delivery component; 313 is a piston rod; 32 is a connecting piece; 33 is a storage component; 331 is a mounting piece; 332 is a lifting pneumatic component; 333 is a material receiving component; 334 is a pushing component; 335 is a feeding port; 34 is a sensing component; 341 is a pushing rod; 342 is a spring; 343 is a detection probe; 35 is a screw gun; 351 is a buffer component; 352 is a transmission rod; 353 is a servo motor; 36 is a displacement component; 4 is a tightening device II; 5 is a connecting plate. Specific embodiments

[0026] The following describes the implementation manners of the present utility model by specific embodiments. Those skilled in the art can easily understand the other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope protected by the present utility model.

[0027] Please refer to Figures 1 - 8 , and now a screw assembler disclosed by the present utility model will be described. The present utility model is composed of five parts, as Figure 1 , including a lifting device 1, a positioning device 2, a first tightening device 3, a second tightening device 4, and a connecting plate 5. The connecting plate 5 is screwed and installed in front of the lifting device 1. The positioning device 2 is screwed and installed on the right side of the connecting plate 5. The first tightening device 3 is arranged on the left side of the positioning device 2. The second tightening device 4 is arranged on the right side of the first tightening device 3. The first tightening device 3 and the second tightening device 4 have the same structure. The first tightening device 3 and the second tightening device 4 are screwed and installed behind the connecting plate 5. When the present utility model is in use, first, the screw is placed in the storage component 33 in the tightening device. The storage component 33 sends the screw below the screw gun 35. When the screw gun 35 is aligned with the threaded hole, the lifting device 1 first descends, and the connecting plate 5 drives the tightening device to descend. After descending to the specified position, the screw gun 35 descends to screw the screw into the threaded hole to complete automatic tightening. Since this device can tighten two types of screws simultaneously, two identical tightening devices are provided for tightening.

[0028] In a specific embodiment, as Figure 3 , the positioning device 2 includes a mounting plate 21, a charge-coupled device 22, and a light-emitting component 23. The mounting plate 21 is screwed and installed on the right side of the connecting plate 5. The charge-coupled device 22 is screwed and installed on the right side of the mounting plate 21. The light-emitting component 23 is arranged below the charge-coupled device 22. The charge-coupled device 22 and the light-emitting component 23 cooperate to detect the screw installation position. When the charge-coupled device 22 and the light-emitting component 23 reach the screw installation position, the light-emitting component 23 will transmit the optical signal to the charge-coupled device 22, and the charge-coupled device 22 will give feedback to the entire device to perform screw tightening.

[0029] In a specific embodiment, as Figure 4, the tightening device 3 includes a lifting assembly 31, a connecting member 32, a storage assembly 33, a sensing assembly 34, a screwdriver 35, and a displacement assembly 36. The connecting member 32 is screwed and installed in front of the connecting plate 5. The displacement assembly 36 is screwed and installed in front of the connecting member 32. The lifting assembly 31 is drivingly connected above the displacement assembly 36. The screwdriver 35 is disposed in front of the lifting assembly 31. The storage assembly 31 is screwed and installed below the screwdriver 35. When the tightening device 3 tightens, the lifting assembly 31 compresses the buffer assembly 351 downward, so that the screw can be fixed on the threaded hole. At this time, the servo motor in the screwdriver 35 starts to operate, driving the transmission rod 352 to screw the screw into the threaded hole.

[0030] Based on the previous embodiment, as Figure 5 , the lifting assembly 31 includes a lifting cylinder 311, an air delivery component 312, and a piston rod 313. The lifting cylinder 311 is screwed and installed above the connecting member 32. The air delivery component 312 is screwed and installed outside the lifting cylinder 311. The piston rod 313 is drivingly connected inside the lifting cylinder 311. The air delivery component 312 inflates the device, causing the lifting cylinder 311 to drive the piston rod 313 to move up and down.

[0031] Based on the previous embodiment, as Figure 8 , the screwdriver 35 includes a buffer assembly 351, a transmission rod 352, and a servo motor 353. The servo motor 353 is slidably connected in front of the displacement assembly 36. The buffer assembly 351 is disposed below the servo motor 353. The transmission rod 352 is disposed below the buffer assembly 351. When the lifting assembly 31 moves downward, it will squeeze the buffer assembly 351. The spring in the buffer assembly 351 tightens, and then squeezes the screw through the transmission rod 352 to ensure that the position of the screw does not change easily. Then, the servo motor 353 drives the transmission rod 352 to rotate to tighten the screw.

[0032] Based on the previous embodiment, as Figure 7 , the sensing assembly 34 includes a push rod 341, a spring 342, and a detection probe 343. The push rod 341 is disposed on the right side of the screwdriver 35. The spring 342 is disposed outside the middle of the push rod 341. The detection probe 343 is connected below the push rod 341. The sensing assembly 34 is used to detect the descending position of the screwdriver 35. By pressing down the push rod 341, the detection probe 343 detects the position of the screwdriver 35. The function of the spring 342 is to rebound after the detection is completed.

[0033] Based on the previous embodiment, as Figure 6, the storage component 33 includes a mounting member 331, a lifting pneumatic component 332, a material receiving component 333, a pushing member 334 and a feeding port 335. The mounting member 331 is screwed and installed below the connecting member 32. The lifting pneumatic component 332 is screwed and installed behind the mounting member 331. The mounting member 331 is provided with a slideway. The material receiving component 333 is slidably connected inside the mounting member 331. A pushing member 334 is arranged in front of the material receiving component 333. The pushing member 334 is screwed and installed behind the mounting member 331. The storage component is a component for storing screws and feeding materials. First, the screws are received through the feeding port 335. Then, the pushing member 334 pushes the material receiving component 333 to move downward. At the same time, the material receiving component 333 will move along the slideway on the mounting member 331, so that the material receiving component 333 moves into the feeding port 335, and the screws will fall into the material receiving component. After the material receiving is completed, the pushing member 334 pulls the material receiving component 333 back to its original position. At this time, the screw gun 35 can tighten the screws in the material receiving component 333.

[0034] In a specific embodiment, such as Figure 2 , the lifting device 1 includes a lifting servo motor 11, a sliding component 12, a connecting block 13 and a sliding track 14. The connecting block 13 is screwed and installed behind the connecting plate 5. The sliding component 12 is screwed and installed on the left side of the connecting block 13. The sliding component 12 is slidably connected to the right side of the sliding track 14. The connecting block 13 is arranged in front of the sliding track 14. The lifting servo motor 11 is screwed and installed above the sliding track 14. The lifting servo motor 11 drives the sliding component 12 to move up and down. The sliding component 12 is connected to the connecting block 13, and the connecting block 13 is connected to the connecting plate, so as to control the lifting of the tightening device.

[0035] Although the present invention has been described in detail with general descriptions and specific embodiments above, based on the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.

Claims

1. A screw assembler, characterized in that, It includes a lifting device (1), a positioning device (2), a first tightening device (3), a second tightening device (4) and a connecting plate (5). The connecting plate (5) is screwed and installed in front of the lifting device (1). The positioning device (2) is screwed and installed on the right side of the connecting plate (5). The first tightening device (3) is arranged on the left side of the positioning device (2). The second tightening device (4) is arranged on the right side of the first tightening device (3). The first tightening device (3) has the same structure as the first tightening device (3). The connecting plate (5) is screwed and installed behind the first tightening device (3) and the first tightening device (3).

2. The screw assembler according to claim 1, characterized in that, The lifting device (1) includes a lifting servo motor (11), a sliding component (12), a connecting block (13) and a sliding track (14). The connecting block (13) is screwed and installed behind the connecting plate (5). The sliding component (12) is screwed and installed on the left side of the connecting block (13). The sliding component (12) is slidably connected to the sliding track (14) on the right side. The connecting block (13) is arranged in front of the sliding track (14). The lifting servo motor (11) is screwed and installed above the sliding track (14).

3. The screw assembler according to claim 1, characterized in that, The positioning device (2) includes a mounting plate (21), a charge-coupled device (22) and a light-emitting component (23). The mounting plate (21) is screwed and installed on the right side of the connecting plate (5). The charge-coupled device (22) is screwed and installed on the right side of the mounting plate (21). The light-emitting component (23) is arranged below the charge-coupled device (22).

4. The screw assembler according to claim 1, wherein, The first tightening device (3) includes a lifting component (31), a connecting piece (32), a storage component (33), a sensing component (34), a screw gun (35) and a displacement component (36). The connecting piece (32) is screwed and installed in front of the connecting plate (5). The displacement component (36) is screwed and installed in front of the connecting piece (32). The lifting component (31) is drivingly connected above the displacement component (36). The screw gun (35) is arranged in front of the lifting component (31). The storage component (33) is screwed and installed below the screw gun (35).

5. The screw assembler according to claim 4, wherein The lifting component (31) includes a lifting cylinder (311), an air delivery component (312) and a piston rod (313). The lifting cylinder (311) is screwed and installed above the connecting piece (32). The air delivery component (312) is screwed and installed outside the lifting cylinder (311). The piston rod (313) is drivingly connected inside the lifting cylinder (311).

6. The screw assembler according to claim 4, characterized in that, The storage component (33) includes a mounting piece (331), a lifting pneumatic component (332), a material receiving component (333), a pushing component (334) and a feeding port (335). The mounting piece (331) is screwed and installed below the connecting piece (32). The lifting pneumatic component (332) is screwed and installed behind the mounting piece (331). The mounting piece (331) is provided with a slideway. The material receiving component (333) is slidably connected inside the mounting piece (331). The pushing component (334) is arranged in front of the material receiving component (333). The pushing component (334) is screwed and installed behind the mounting piece (331).

7. The screw assembler according to claim 4, characterized in that, The sensing component (34) includes a push rod (341), a spring (342) and a detection probe (343). The push rod (341) is arranged on the right side of the screw gun (35). The spring (342) is arranged on the outer side of the middle part of the push rod (341). The detection probe (343) is connected below the push rod (341).

8. The screw assembler according to claim 4, wherein The screw gun (35) includes a buffer component (351), a transmission rod (352) and a servo motor (353). The servo motor (353) is slidably connected in front of the displacement component (36). The buffer component (351) is arranged below the servo motor (353). The transmission rod (352) is arranged below the buffer component (351).

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