Gasket progressive die two-side chamfering structure
The gasket progressive die structure addresses alignment and debris handling issues by using dual rods and a collection mechanism, enhancing beveling precision and efficiency.
Patent Information
- Application Number
- CN202422258883.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Traditional washer stepping molds have problems of tape offset and low production efficiency when processing tape chamfers, especially in the absence of limiting function, which leads to poor chamfering effect and increases the workload of workers.
The limit box and bidirectional screw structure are adopted. Through the design of limit plates and soft pads, the stable limit of the reel is achieved, and the waste is automatically cleaned up through the coordination of the collection mechanism and the conveying belt to improve production efficiency.
It effectively reduces the tape reel offset phenomenon, improves the chamfer treatment effect, and reduces the cleaning time of staff through automated waste treatment and improves production efficiency.
Smart Images
Figure CN223098551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a two-sided chamfering structure of a washer progressive die. Background Art
[0002] Many stamping parts require through holes for stamping threads. When stamping such through holes, an internal chamfer needs to be set at the end. The function of this chamfer is to facilitate the subsequent tapping process. Originally, the step of setting the chamfer on the through hole was carried out after the through hole was stamped. Then, the stamping part was taken out and placed on a special lathe for subsequent processing.
[0003] Currently, during the processing of washer progressive dies in the market, it is often necessary to chamfer the coiled tape to improve the aesthetics and assembly performance of the product. However, traditional washer progressive dies have the following defects in two-sided chamfering processing:
[0004] 1. During the processing, the worker holds the coiled tape and places it on the lower die, and uses it in cooperation with the upper die to achieve chamfering of the coiled tape. Due to the lack of a limiting function, the coiled tape shifts during feeding, which will affect the chamfering effect of the coiled tape.
[0005] 2. After the chamfering of the coiled tape is completed, the excess stamping parts will fall below the device, which not only increases the labor intensity of the worker but also reduces the overall production efficiency. Summary of the Utility Model
[0006] In view of the above problems existing in the prior art, the main purpose of the present utility model is to provide a two-sided chamfering structure of a washer progressive die.
[0007] The technical solution of the present utility model is as follows: A two-sided chamfering structure of a washer progressive die includes a lower die. A limiting box is fixedly connected to the outside of the lower die. A bidirectional lead screw is rotatably installed inside the limiting box. Both ends of the outside of the bidirectional lead screw are threadedly connected with limiting plates. The limiting plates are both slidably connected to the inner wall of the limiting box. A coiled tape is arranged at the top of the limiting box. Soft pads are fixedly connected to the sides of the two limiting plates that are close to each other. A collecting mechanism is arranged inside the lower die. A progressive die mechanism is arranged at the top of the lower die.
[0008] By adopting the above technical solution, through the rotation of the bidirectional lead screw, the two limiting plates are driven to move inside the limiting box, so that the two limiting plates move towards or away from each other. And through the setting of the soft pads, the situation that the edge of the coiled tape is worn due to the large clamping force of the limiting plates can be avoided. Furthermore, it can play an important limiting role in the coiled tape during the feeding process to reduce the offset phenomenon of the coiled tape.
[0009] As a preferred embodiment, the collecting mechanism includes a cavity opened inside the lower die. The inner wall of the cavity is fixedly connected with a fixing plate. One side of the fixing plate is provided with a fixing groove. A screw rod is rotatably connected inside the fixing groove. An L-shaped rod is threadedly connected to the outer side of the screw rod. The inner wall of the L-shaped rod is slidably connected to the top end of the fixing plate. A conveyor belt is arranged inside the lower die and below the fixing plate.
[0010] By adopting the above technical solution, along with the rotation of the screw rod, it will drive the L-shaped rod to clean the workpiece waste on the fixing plate, and the waste cleaned down is uniformly processed and conveyed through the conveyor belt.
[0011] As a preferred embodiment, the progressive die mechanism includes limit floating blocks arranged at both ends of the top of the lower die at equal intervals. A plurality of groove inserts are fixedly connected to the top of the lower die. A washer punch is arranged inside the lower die and within the periphery of the groove inserts. A plurality of inner hole punches are opened inside the lower die. Two-sided chamfers are arranged at the top of the inner hole punches. An upper die is arranged on the top of the lower die. A punching punch adapted to the lower die is fixedly connected to the bottom of the upper die.
[0012] By adopting the above technical solution, through the settings of the groove inserts, washer punch, two-sided chamfers of the inner hole punches and inner hole punches, a progressive die structure can be formed, and the high-speed, high-precision and large-batch characteristics of the progressive die can be used to replace the traditional drill chamfering process.
[0013] As a preferred embodiment, fixing rods are fixedly connected to the four corners of the top of the lower die. A top plate is fixedly connected between the four fixing rods. The fixing rods are all slidably connected to the upper die.
[0014] By adopting the above technical solution, through the settings of the fixing rods, stable supporting forces can be provided for the top plate and the upper die, making the upper die relatively stable during the sliding process.
[0015] As a preferred embodiment, a sloping plate is fixedly connected to the inner wall of the lower die and on one side of the fixing plate. Two conveyor rollers are rotatably connected to the inner wall of the lower die. The conveyor belt is drivingly connected between the two conveyor rollers.
[0016] By adopting the above technical solution, through the setting of the sloping plate, the waste on the fixing plate can fall onto the conveyor belt.
[0017] As a preferred embodiment, two cylinders are fixedly installed on the top of the top plate. The piston rods of the cylinders all penetrate through the inside of the top plate and are fixedly connected to the upper die.
[0018] By adopting the above technical solution, through the telescoping of the piston rods of the cylinders, the punching punches on the upper die can be driven to perform stamping operations.
[0019] As a preferred embodiment, a controller is fixedly installed on the outer side of the lower die, a first servo motor is fixedly installed on the outer side of the limit box, an output shaft of the first servo motor extends into the limit box and is fixedly connected to a bidirectional lead screw, a third servo motor is fixedly installed on the rear side of the lower die, and an output shaft of the third servo motor extends into the cavity and is fixedly connected to a central shaft of one of the conveyor rollers.
[0020] By adopting the above technical solution, through the setting of the first servo motor, the bidirectional lead screw can be driven to rotate, thereby realizing the transmission of power.
[0021] As a preferred embodiment, the cylinder, the first servo motor, the second servo motor, and the third servo motor are all electrically connected to the controller.
[0022] By adopting the above technical solution, the start and stop of the cylinder, the first servo motor, the second servo motor, and the third servo motor can be controlled by the controller.
[0023] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0024] 1. In the present utility model, when the coiled tape enters between the lower die and the upper die, the rotation of the bidirectional lead screw can drive the two limit plates to move in the limit box, so that the two limit plates move towards or away from each other. Through the setting of the soft pads, the situation that the edge of the coiled tape is worn due to the large clamping force of the limit plates can be avoided. Furthermore, an important limiting effect can be exerted on the coiled tape during the feeding process to reduce the deviation phenomenon of the coiled tape, thereby improving the chamfering treatment effect of the coiled tape.
[0025] 2. In the present utility model, after the chamfering treatment of the coiled tape is completed, the excess workpiece waste will fall onto the fixed plate through the holes of the progressive die mechanism. Along with the rotation of the screw, the L-shaped rod will drive the workpiece waste on the fixed plate to be cleaned, and the waste cleaned by the conveyor belt will be uniformly processed and conveyed to reduce the cleaning time of the staff and improve the production efficiency of the coiled tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a three-dimensional view of the two-sided chamfering structure of the washer progressive die provided by the present utility model;
[0027] Figure 2 is a bottom view of the two-sided chamfering structure of the washer progressive die provided by the present utility model;
[0028] Figure 3 is a top view of the lower die of the two-sided chamfering structure of the washer progressive die provided by the present utility model;
[0029] Figure 4The figure shows a schematic structural view of a collecting mechanism for a two-sided chamfering structure of a washer progressive die according to the present utility model.
[0030] Legend: 1. Lower die; 2. Fixed rod; 3. Top plate; 4. Cylinder; 5. Upper die; 6. Controller; 7. Limit box; 8. Bidirectional lead screw; 9. Limit plate; 10. Fixed plate; 11. Servo motor 1; 12. Punching punch; 13. Limit floating block; 14. Groove insert; 15. Servo motor 2; 16. Inner hole punching; 17. Two-sided chamfering of inner hole; 18. Washer punching; 19. L-shaped rod; 20. Conveyor belt; 21. Conveyor roller; 22. Screw. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0032] Refer to Figures 1-4 , for the two-sided chamfering structure of the washer progressive die, it includes a lower die 1. A limit box 7 is fixedly connected to the outside of the lower die 1. A bidirectional lead screw 8 is rotatably installed inside the limit box 7. Both ends of the outside of the bidirectional lead screw 8 are threadedly connected with limit plates 9. The limit plates 9 are slidably connected to the inner wall of the limit box 7. A coiled tape is arranged at the top of the limit box 7. Soft pads are fixedly connected to the sides of the two limit plates 9 that are close to each other. A collecting mechanism is arranged inside the lower die 1, and a progressive die mechanism is arranged at the top of the lower die 1. When the coiled tape enters between the lower die 1 and the upper die 5, the rotation of the bidirectional lead screw 8 can drive the two limit plates 9 to move inside the limit box 7, so that the two limit plates 9 move towards or away from each other. Through the setting of the soft pads, the situation that the edge of the coiled tape is worn due to the large clamping force of the limit plates 9 can be avoided. Furthermore, it can play an important role in limiting the coiled tape during the feeding process, reduce the offset phenomenon of the coiled tape, and thus improve the chamfering treatment effect of the coiled tape.
[0033] Refer to Figure 4, the collecting mechanism includes a cavity opened inside the lower die 1. The inner wall of the cavity is fixedly connected with a fixing plate 10. One side of the fixing plate 10 is provided with a fixing groove. A screw rod 22 is rotatably connected inside the fixing groove. An L-shaped rod 19 is threadedly connected to the outer side of the screw rod 22. The inner wall of the L-shaped rod 19 is slidably connected to the top end of the fixing plate 10. Inside the lower die 1 and below the fixing plate 10, there is a conveyor belt 20. After the chamfering treatment of the coiled tape is completed, the excess workpiece waste will fall onto the fixing plate 10 through the holes of the progressive die mechanism. Along with the rotation of the screw rod 22, it will drive the L-shaped rod 19 to clean the workpiece waste on the fixing plate 10, and the conveyor belt 20 will uniformly process and convey the cleaned waste, so as to reduce the cleaning time of the staff and improve the production efficiency of the coiled tape.
[0034] Refer to Figure 3 , the progressive die mechanism includes limit floating blocks 13 equidistantly arranged at both ends of the top of the lower die 1. A plurality of groove inserts 14 are fixedly connected to the top of the lower die 1. A washer punching die 18 is arranged inside the circumference of the groove inserts 14 at the top of the lower die 1. A plurality of inner hole punches 16 are opened inside the lower die 1. An inner hole double-sided chamfer 17 is arranged at the top of the inner hole punch 16. An upper die 5 is arranged at the top of the lower die 1. A punching punch 12 adapted to the lower die 1 is fixedly connected to the bottom of the upper die 5. Through the settings of the groove inserts 14, the washer punching die 18, the inner hole double-sided chamfer 17 and the inner hole punches 16, a progressive die structure can be formed, and the high-speed, high-precision and large-batch characteristics of the progressive die can be used to replace the traditional drill chamfering process, further improving the chamfering treatment effect of the coiled tape.
[0035] Refer to Figure 1 , fixing rods 2 are fixedly connected to the four corners of the top of the lower die 1. A top plate 3 is fixedly connected between the four fixing rods 2. The fixing rods 2 are all slidably connected to the upper die 5. Through the setting of the fixing rods 2, stable support force can be provided for the top plate 3 and the upper die 5, making the upper die 5 more stable during the sliding process.
[0036] Refer to Figure 4 , an inclined plate is fixedly connected to the inner wall of the lower die 1 and on one side of the fixing plate 10. Two conveyor rollers 21 are rotatably connected to the inner wall of the lower die 1. The conveyor belt 20 is drivingly connected between the two conveyor rollers 21. Through the setting of the inclined plate, the waste on the fixing plate 10 can fall onto the conveyor belt 20.
[0037] Refer to Figure 1 , two cylinders 4 are fixedly installed on the top of the top plate 3. The piston rods of the cylinders 4 penetrate through the inside of the top plate 3 and are fixedly connected to the upper die 5. Through the expansion and contraction of the piston rods of the cylinders 4, the punching punch 12 on the upper die 5 can be driven to perform stamping operations.
[0038] Refer to Figure 1, a controller 6 is fixedly installed on the outer side of the lower die 1, a servo motor 11 is fixedly installed on the outer side of the limit box 7, the output shaft of the servo motor 11 extends into the limit box 7 and is fixedly connected to the bidirectional lead screw 8, a servo motor 3 is fixedly installed on the rear side of the lower die 1, and the output shaft of the servo motor 3 extends into the cavity and is fixedly connected to the central axis of one of the conveyor rollers 21. Through the setting of the servo motor 11, the bidirectional lead screw 8 can be driven to rotate, so as to realize the transmission of power, and through the rotation of the output shaft of the servo motor 3, the rotation of the conveyor belt 20 can be realized.
[0039] Refer to Figure 1 , the cylinder 4, the servo motor 11, the servo motor 15 and the servo motor 3 are all electrically connected to the controller 6, and the cylinder 4, the servo motor 11, the servo motor 15 and the servo motor 3 can be controlled by the controller 6 to start and stop.
[0040] Working principle: First, when the coiled tape enters between the lower die 1 and the upper die 5, the rotation of the bidirectional lead screw 8 can drive the two limit plates 9 to move in the limit box 7, so that the two limit plates 9 move towards or away from each other. Through the setting of the soft pads, the situation that the edge of the coiled tape is worn due to the large clamping force of the limit plates 9 can be avoided, and thus an important limiting effect on the coiled tape during the feeding process can be achieved. Through the setting of the groove insert 14, the punching washer 18, the inner hole double-sided chamfer 17 and the punching inner hole 16, a progressive die structure can be formed, and the high speed, high precision and large batch characteristics of the progressive die can be used to replace the traditional drill chamfering process, further improving the chamfering treatment effect of the coiled tape. Subsequently, the controller 6 is used to control the cylinder 4 to start. Through the telescopic movement of the piston rod of the cylinder 4, the punching punch 12 on the upper die 5 can be driven to perform a punching operation;
[0041] After the chamfering treatment of the coiled tape is completed, the redundant workpiece waste will fall onto the fixed plate 10 through the holes of the progressive die mechanism. Along with the rotation of the screw 22, the L-shaped rod 19 will be driven to clean the workpiece waste on the fixed plate 10, and the waste cleaned by the conveyor belt 20 will be uniformly processed and conveyed to reduce the cleaning time of the staff and improve the production efficiency of the coiled tape.
[0042] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0043] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included within the protection scope of the present application.
Claims
1. Chamfering structure on both sides of the washer progressive die, including the lower die (1), characterized in that: A limiting box (7) is fixedly connected to the outside of the lower die (1). A bidirectional lead screw (8) is rotatably installed inside the limiting box (7). Both ends of the outside of the bidirectional lead screw (8) are threadedly connected with limiting plates (9). The limiting plates (9) are both slidably connected to the inner wall of the limiting box (7). A winding belt is arranged at the top of the limiting box (7). Soft pads are fixedly connected to one side of the two limiting plates (9) that are close to each other. A collecting mechanism is arranged inside the lower die (1), and a progressive die mechanism is arranged at the top of the lower die (1).
2. The two-sided chamfering structure of the washer progressive die according to claim 1, wherein: The collecting mechanism includes a cavity opened inside the lower die (1). A fixing plate (10) is fixedly connected to the inner wall of the cavity. A fixing groove is opened on one side of the fixing plate (10). A screw rod (22) is rotatably connected inside the fixing groove. An L-shaped rod (19) is threadedly connected to the outside of the screw rod (22). The inner wall of the L-shaped rod (19) is slidably connected to the top of the fixing plate (10). A conveyor belt (20) is arranged inside the lower die (1) and below the fixing plate (10).
3. The two-sided chamfering structure of the washer progressive die according to claim 2, characterized in that: The progressive die mechanism includes limiting floating blocks (13) arranged at equal intervals at both ends of the top of the lower die (1). A plurality of groove inserts (14) are fixedly connected to the top of the lower die (1). A washer punching die (18) is arranged inside the lower die (1) and inside the circumference of the groove inserts (14). A plurality of inner hole punches (16) are opened inside the lower die (1). Inner hole two-sided chamfers (17) are arranged at the top of the inner hole punches (16). An upper die (5) is arranged at the top of the lower die (1). A punching punch (12) adapted to the lower die (1) is fixedly connected to the bottom of the upper die (5).
4. The two-sided chamfering structure of the washer progressive die according to claim 1, wherein: Fixing rods (2) are fixedly connected to the four corners of the top of the lower die (1). A top plate (3) is fixedly connected between the four fixing rods (2). The fixing rods (2) are all slidably connected to the upper die (5).
5. The two-sided chamfering structure of the washer progressive die according to claim 2, wherein: An inclined plate is fixedly connected to the inner wall of the lower die (1) and on one side of the fixing plate (10). Two conveyor rollers (21) are rotatably connected to the inner wall of the lower die (1). The conveyor belt (20) is drivingly connected between the two conveyor rollers (21).
6. The two-sided chamfering structure of the washer progressive die according to claim 4, characterized in that: Two cylinders (4) are fixedly installed on the top of the top plate (3). The piston rods of the cylinders (4) all penetrate through the inside of the top plate (3) and are fixedly connected to the upper die (5).
7. The chamfering structure on both sides of the washer progressive die according to claim 6, characterized in that: A controller (6) is fixedly installed on the outside of the lower die (1). A servo motor one (11) is fixedly installed on the outside of the limiting box (7). The output shaft of the servo motor one (11) extends into the inside of the limiting box (7) and is fixedly connected to the bidirectional lead screw (8). A servo motor three is fixedly installed at the rear of the lower die (1). The output shaft of the servo motor three extends into the inside of the cavity and is fixedly connected to the central axis of one of the conveyor rollers (21).
8. The two-sided chamfering structure of the washer progressive die according to claim 7, characterized in that: The cylinders (4), the servo motor one (11), the servo motor two (15), and the servo motor three are all electrically connected to the controller (6).