Dust removal device and ceramic production line

Abstract

The utility model provides a dust removal device and a ceramic production line, and relates to the technical field of ceramic production. The dust removal device comprises a dust suction piece, a communication assembly and a dust remover. The flow guide baffle is used for being arranged at an output port of the ceramic press, the dust collection connector is connected with the flow guide baffle at a preset angle, the flow guide baffle and the dust collection connector jointly define a dust collection port, the dust collection port penetrates through the flow guide baffle and the dust collection connector, the preset angle is alpha, and the relation that alpha is larger than 0 degree and smaller than 90 degrees is met; the communicating assembly is connected between the dust remover and the dust collection connector so that the dust collection opening can communicate with the interior of the dust remover, and the dust remover is used for generating suction airflow at the dust collection opening. According to the dust removal device, the air inlet area of the dust suction port is increased, the flow guide baffle is more easily arranged at the position close to the output port of the ceramic press and can cover and guide dust to enter the dust suction port, and therefore a more ideal dust removal effect can be achieved after the communication assembly is connected with the dust remover.

Description

Technical Field

[0001] This application relates to the technical field of ceramic production, and particularly to a dust removal device and a ceramic production line. Background Art

[0002] The information disclosed in this background art section is only intended to deepen the understanding of the overall background art of the present disclosure, and should not be regarded as an admission or any form of implication that this information constitutes the prior art known to those skilled in the art.

[0003] When the output port of a ceramic press ejects a ceramic tile blank during exhaust demolding, it is easy to cause dust and dust to fly, thus affecting the workshop environment. Usually, an air duct is set at the output port of the ceramic press, and the air duct is connected to a dust collector. The dust collector makes the air duct generate a suction airflow to negatively adsorb the dust generated at the output port of the ceramic press.

[0004] However, due to the limitation of its own structure, the dust suction port of the air duct is small, resulting in a small air inlet area. If the diameter of the air duct is increased to increase the size of the dust suction port, it will be difficult to arrange the end of the air duct close to the output port of the ceramic press. Therefore, the dust removal effect is not ideal. Summary of the Utility Model

[0005] In view of this, the purpose of this application is to provide a dust removal device and a ceramic production line, aiming to solve the technical problem that the dust generated at the output port of the current ceramic press is adsorbed through an air duct connected to a dust collector, and the dust removal effect is not ideal.

[0006] To achieve the above purpose, the technical solution adopted in this application is as follows:

[0007] In the first aspect, an embodiment of this application provides a dust removal device, including:

[0008] A dust suction member, including a diversion baffle and a dust suction joint. The diversion baffle is used to be arranged at the output port of the ceramic press. The dust suction joint is connected to the diversion baffle at a preset angle. The diversion baffle and the dust suction joint jointly define a dust suction port. The dust suction port respectively penetrates through the diversion baffle and the dust suction joint. The preset angle is α, satisfying the relationship: 0° < α < 90°;

[0009] A connection component and a dust collector. The connection component is connected between the dust collector and the dust suction joint to communicate the dust suction port with the inside of the dust collector. The dust collector is used to generate a suction airflow at the dust suction port.

[0010] In one embodiment of the first aspect, the dust removal device further includes a first mounting member and a second mounting member. The first mounting member is used to be fixed at the output port of the ceramic press, and the second mounting member is fixed on the outer peripheral side of the dust suction joint or the diversion baffle, and is detachably connected to the first mounting member.

[0011] In one embodiment of the first aspect, the dust removal device further includes a threaded fastener and a nut. A transverse strip-shaped hole penetrating through it is formed on the first mounting member, and a longitudinal strip-shaped hole penetrating through it is formed on the second mounting member. The length direction of the transverse strip-shaped hole and the length direction of the longitudinal strip-shaped hole are perpendicular to each other. The screw rod of the threaded fastener passes through the transverse strip-shaped hole and the longitudinal strip-shaped hole respectively, and the nut is threadedly connected to the screw rod of the threaded fastener.

[0012] In one embodiment of the first aspect, the connection assembly includes a flexible air duct and a rigid air duct. The rigid air duct is connected between the flexible air duct and the dust collector, and one end of the flexible air duct far from the rigid air duct is connected to the dust suction joint.

[0013] In one embodiment of the first aspect, a position sensor is arranged in the middle section of the flexible air duct, and the position sensor is used to detect the position of the middle section of the flexible air duct.

[0014] In one embodiment of the first aspect, when there are multiple dust suction members, there are multiple flexible air ducts, and each flexible air duct is connected between the dust suction joint of one dust suction member and the rigid air duct.

[0015] In one embodiment of the first aspect, the relational expression is satisfied: 30° ≤ α ≤ 60°.

[0016] In one embodiment of the first aspect, the diversion baffle is in a flat plate shape.

[0017] In one embodiment of the first aspect, there are multiple dust suction members, and the multiple dust suction members are arranged at intervals at the output port of the ceramic press. The dust suction joint of each dust suction member is connected to the connection assembly.

[0018] In a second aspect, an embodiment of the present application further provides a ceramic production line, including a ceramic press and the dust removal device in any of the above embodiments, and the diversion baffle is arranged at the output port of the ceramic press.

[0019] The beneficial effects of the present application are:

[0020] The dust removal device provided by the present application uses a dust suction member to replace the air duct and is arranged at the output port of the ceramic press. The dust suction member includes a diversion baffle and a dust suction joint. The dust suction joint is connected to the diversion baffle at a preset angle, and the two jointly define a dust suction port. The preset angle is α, which satisfies the relational expression: 0° < α < 90°, that is, the dust suction joint and the diversion baffle are not vertically connected. In this way, not only the air inlet area of the dust suction port is increased, but also the diversion baffle is more easily arranged near the output port of the ceramic press, and can cover and guide the dust into the dust suction port, so that a more ideal dust removal effect can be achieved after being connected to the dust collector through the connection assembly.

[0021] To make the above objects, features, and advantages of the present application more obvious and understandable, the following specifically gives preferred embodiments and detailed descriptions are made in conjunction with the accompanying drawings as follows. Brief Description of the Drawings

[0022] To more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without creative efforts.

[0023] Figure 1 Shows the assembly structure schematic diagram of the dust removal device and the ceramic press in some embodiments of the present application;

[0024] Figure 2 Shows the cross-sectional structure schematic diagram of the dust suction member in some embodiments of the present application;

[0025] Figure 3 Shows the assembly structure schematic diagram of the first mounting member and the second mounting member in some embodiments of the present application.

[0026] Main Element Symbol Description:

[0027] 100 - Dust removal device; 110 - Dust suction member; 111 - Diversion baffle; 1111 - Dust suction port; 112 - Dust suction joint; 120 - Connection assembly; 121 - Flexible air duct; 122 - Rigid air duct; 130 - Dust collector; 140 - First mounting member; 141 - Horizontal strip hole; 150 - Second mounting member; 151 - Vertical strip hole; 160 - Position sensor; 200 - Ceramic press. Detailed Embodiment

[0028] Embodiments of the present application will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where like or similar reference numerals denote like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary only for explaining the present application and should not be construed as limiting the present application.

[0029] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for facilitating the description of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.

[0030] In addition, the terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.

[0031] In the present application, unless otherwise clearly defined and limited, the terms such as "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0032] In the present application, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0033] In a first aspect, an embodiment of the present application provides a dust removal device, which relates to the technical field of ceramic production and is mainly applied to a ceramic production line for dust removal at the output port of a ceramic press.

[0034] As Figure 1 and Figure 2 shown, the dust removal device 100 provided in this embodiment includes: a dust suction member 110, a connection assembly 120, and a dust collector 130.

[0035] Among them, the dust suction member 110 includes a diversion baffle 111 and a dust suction joint 112. The diversion baffle 111 is used to be arranged at the output port of the ceramic press 200. The dust suction joint 112 is connected to the diversion baffle 111 at a preset angle. The diversion baffle 111 and the dust suction joint 112 jointly define a dust suction port 1111. The dust suction port 1111 penetrates through the diversion baffle 111 and the dust suction joint 112 respectively. The preset angle is α, satisfying the relationship: 0° < α < 90°. The connection assembly 120 is connected between the dust collector 130 and the dust suction joint 112 to communicate the dust suction port 1111 with the interior of the dust collector 130. The dust collector 130 is used to generate a suction airflow at the dust suction port 1111.

[0036] Exemplarily, the dust collector 130 can be a bag filter, which has a high dust removal efficiency. Of course, the dust collector 130 can also be a dust removal fan, and no specific limitation is made on the type of the dust collector 130 here.

[0037] Exemplarily, the preset angle α can further satisfy the relationship: 30° ≤ α ≤ 60°. For example, α can be any value selected from 30°, 32°, 35°, 40°, 45°, 47°, 50°, 51°, 53°, 58°, 60° or any value within the range composed of any two of them.

[0038] It can be understood that when using the dust removal device 100 provided in this embodiment, exemplarily, first, the diversion baffle 111 is arranged at the output port of the ceramic press 200, and the connection assembly 120 is connected between the dust collector 130 and the dust suction joint 112; then, the dust collector 130 is turned on to generate a suction airflow at the dust suction port 1111, so as to realize negative pressure adsorption of the dust generated at the output port of the ceramic press 200.

[0039] It should be noted that when the output port of the ceramic press ejects the ceramic tile blank during exhaust demolding, it is easy to cause dust and dust flying, which affects the workshop environment. Usually, an air duct is arranged at the output port of the ceramic press, and the air duct is connected to a dust collector. The dust collector generates a suction airflow in the air duct to negatively adsorb the dust generated at the output port of the ceramic press. However, due to the limitation of its own structure, the dust suction port of the air duct is small, resulting in a small air inlet area. If the diameter of the air duct is increased to increase the size of the dust suction port, it will be difficult to arrange the end of the air duct close to the output port of the ceramic press, so the resulting dust removal effect is not ideal.

[0040] In the dust removal device 100 provided in this embodiment, since the dust suction member 110 is used to replace the air duct and is arranged at the output port of the ceramic press 200, the dust suction member 110 includes a diversion baffle 111 and a dust suction joint 112. The dust suction joint 112 is connected to the diversion baffle 111 at a preset angle, and the two jointly define a dust suction port 1111. The preset angle is α, which satisfies the relational expression: 0° < α < 90°, that is, the dust suction joint 112 and the diversion baffle 111 are not vertically connected. In this way, not only the air inlet area of the dust suction port 1111 is increased, but also the diversion baffle 111 is more easily arranged close to the output port of the ceramic press 200, and can cover and guide the dust into the dust suction port 1111, so that a more ideal dust removal effect can be achieved after being connected to the dust collector 130 through the connection component 120.

[0041] As Figure 3 shown, in one embodiment, the dust removal device 100 further includes a first mounting member 140 and a second mounting member 150. The first mounting member 140 is used to be fixed at the output port of the ceramic press 200, and the second mounting member 150 is fixed on the outer peripheral side of the dust suction joint 112 or the diversion baffle 111, and the second mounting member 150 is detachably connected to the first mounting member 140.

[0042] Exemplarily, the first mounting member 140 can be fixed at the output port of the ceramic press 200 by means of welding, screw connection, snap connection, etc. Similarly, the second mounting member 150 can be fixed on the outer peripheral side of the dust suction joint 112 or the diversion baffle 111 by means of welding, screw connection, snap connection, etc.

[0043] In this embodiment, through the arrangement of the first mounting member 140 and the second mounting member 150, it is convenient to install the dust suction member 110 at the output port of the ceramic press 200.

[0044] As Figure 3As shown, further, the dust removal device 100 further includes a threaded fastener and a nut. A transverse strip hole 141 penetrating through the first mounting member 140 is provided on the first mounting member 140, and a longitudinal strip hole 151 penetrating through the second mounting member 150 is provided on the second mounting member 150. The length direction of the transverse strip hole 141 is perpendicular to the length direction of the longitudinal strip hole 151. The screw rod of the threaded fastener is respectively inserted into the transverse strip hole 141 and the longitudinal strip hole 151, and the nut is threadedly connected to the screw rod of the threaded fastener.

[0045] Exemplarily, the above-mentioned threaded fastener may be: an element having a screw rod such as a bolt, a screw, or a screw.

[0046] In this embodiment, since a transverse strip hole 141 penetrating through the first mounting member 140 is provided on the first mounting member 140, and a longitudinal strip hole 151 penetrating through the second mounting member 150 is provided on the second mounting member 150, and the length direction of the transverse strip hole 141 is perpendicular to the length direction of the longitudinal strip hole 151, the screw rod of the threaded fastener is respectively inserted into the transverse strip hole 141 and the longitudinal strip hole 151, and the nut is threadedly connected to the screw rod of the threaded fastener. In this way, the position of the dust suction member 110 can be adjusted by loosening the nut and then moving the second mounting member 150. For example, the second mounting member 150 can be moved left, right, up, or down, so as to facilitate the operator to adjust the dust suction member 110 to the best dust removal position, bringing a better dust removal effect.

[0047] It should be understood that the above embodiments only exemplarily give a detachable connection method between the first mounting member 140 and the second mounting member 150. In addition to connecting with a threaded fastener and a nut, the detachable connection between the first mounting member 140 and the second mounting member 150 can also be realized by the mutual engagement of a buckle and a slot. The detachable connection method between the two is not specifically limited herein.

[0048] As Figure 1 shown, in one embodiment, the connection assembly 120 includes a flexible air duct 121 and a rigid air duct 122. The rigid air duct 122 is connected between the flexible air duct 121 and the dust collector 130. One end of the flexible air duct 121 far from the rigid air duct 122 is connected to the dust suction joint 112.

[0049] In this embodiment, through the arrangement of the flexible air duct 121, since the flexible air duct 121 has a soft characteristic and can bend and adjust its own shape, it is convenient for the arrangement of the dust suction member 110. Through the arrangement of the rigid air duct 122, it is convenient to introduce the dust in the flexible air duct 121 into the dust collector 130.

[0050] As Figure 1 shown, further, a position sensor 160 is provided in the middle section of the flexible air duct 121. The position sensor 160 is used to detect the position of the middle section of the flexible air duct 121.

[0051] Exemplarily, the position sensor 160 can be an angular displacement sensor or a Hall sensor, and the model of the angular displacement sensor can be Milante P2020.

[0052] It should be noted that when the flexible air duct 121 adsorbs dust through the negative pressure of the dust collector 130, due to the action of its own gravity, part of the dust will fall back into the flexible air duct 121 from the rigid air duct 122, resulting in deformation of the flexible air duct 121.

[0053] In this embodiment, by arranging the position sensor 160 in the middle section of the flexible air duct 121, the position of the middle section of the flexible air duct 121 can be detected, so as to facilitate the judgment of the dust accumulation situation of the flexible air duct 121, so as to timely disassemble the flexible air duct 121 to remove the dust and avoid the influence of dust accumulation on the dust removal effect.

[0054] As Figure 1 shown, further, when there are multiple dust suction members 110, there are multiple flexible air ducts 121, and each flexible air duct 121 is connected between the dust suction joint 112 of a dust suction member 110 and the rigid air duct 122, that is, the number of flexible air ducts 121 is the same as the number of dust suction members 110. Each flexible air duct 121 is connected to the rigid air duct 122, and each flexible air duct 121 is connected to a dust suction member 110.

[0055] In this embodiment, through the arrangement of multiple flexible air ducts 121 and multiple dust suction members 110, each flexible air duct 121 corresponds to a dust suction member 110, so that the dust can be sucked more efficiently in cooperation with the dust collector 130, thereby improving the dust removal efficiency of the dust removal device 100.

[0056] Of course, for the above embodiment, the connecting component 120 can also be a combination of a fan and an air duct. Connect the fan between the air duct and the dust collector 130, and connect the end of the air duct far from the fan to the dust suction joint 112. In this way, it can also realize the connection between the dust suction port 1111 and the inside of the dust collector 130. The structure of the connecting component 120 is not specifically limited herein.

[0057] As Figure 2 shown, in one embodiment, the diversion baffle 111 is in a flat plate shape, and the side of the flat plate-shaped diversion baffle 111 facing away from the dust suction joint 112 is a plane, which can provide better diversion effect, so that the dust suction member 110 can suck the dust at the output port of the ceramic press 200 more efficiently.

[0058] Of course, for the above embodiment, the diversion baffle 111 can also be an arc plate, a corrugated plate, etc. As long as it is a flat-shaped structure, it can be used as the diversion baffle 111. The structure of the diversion baffle 111 is not specifically limited herein.

[0059] As Figure 2 shown, in one embodiment, the dust suction joint 112 and the diversion baffle 111 are integrally formed into the dust suction member 110, that is, the dust suction member 110 is made by an integral forming process.

[0060] In this embodiment, since the dust suction member 110 is integrally formed, it has higher structural strength and structural stability, can better perform dust suction, and also extends the service life of the dust suction member 110.

[0061] As Figure 1 shown, in one embodiment, a plurality of dust suction members 110 are provided, and the plurality of dust suction members 110 are spaced apart and arranged at the output port of the ceramic press 200, and the dust suction joint 112 of each dust suction member 110 is connected to the connection assembly 120.

[0062] Exemplarily, the number of the dust suction members 110 can be selected as two, three, four, five, six, etc., and no specific limitation is made here.

[0063] In this embodiment, through the spaced arrangement of the plurality of dust suction members 110, it can cooperate with the dust collector 130 to perform dust suction more efficiently, thereby improving the dust removal efficiency of the dust removal device 100.

[0064] As Figure 1 shown, in a second aspect, an embodiment of the present application provides a ceramic production line, including a ceramic press 200 and the dust removal device 100 in any of the above embodiments, and the diversion baffle 111 is arranged at the output port of the ceramic press 200.

[0065] It can be understood that since the ceramic production line provided in this embodiment has the dust removal device 100 in any of the above embodiments, it has all the beneficial effects of the dust removal device 100, and will not be listed one by one here.

[0066] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0067] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present application.

Claims

1. A dust removal device, characterized in that, Comprising: A dust suction member, including a flow guiding baffle and a dust suction joint. The flow guiding baffle is used to be arranged at the output port of the ceramic press. The dust suction joint is connected to the flow guiding baffle at a preset angle. The flow guiding baffle and the dust suction joint jointly define a dust suction port. The dust suction port penetrates through the flow guiding baffle and the dust suction joint respectively. The preset angle is α, satisfying the relational expression: 0° < α < 90°; A connecting component and a dust collector. The connecting component is connected between the dust collector and the dust suction joint to communicate the dust suction port with the inside of the dust collector. The dust collector is used to generate a suction air flow at the dust suction port.

2. The dust removal device according to claim 1, characterized in that, The dust removal device further includes a first mounting member and a second mounting member. The first mounting member is used to be fixed at the output port of the ceramic press. The second mounting member is fixed on the outer peripheral side of the dust suction joint or the flow guiding baffle and is detachably connected to the first mounting member.

3. The dust removal device according to claim 2, wherein The dust removal device further includes a threaded fastener and a nut. A transverse strip-shaped hole penetrating through it is formed on the first mounting member. A longitudinal strip-shaped hole penetrating through it is formed on the second mounting member. The length direction of the transverse strip-shaped hole is perpendicular to the length direction of the longitudinal strip-shaped hole. The screw rod of the threaded fastener is respectively inserted into the transverse strip-shaped hole and the longitudinal strip-shaped hole. The nut is threadedly connected to the screw rod of the threaded fastener.

4. The dust removal device according to claim 1, characterized in that, The connecting component includes a flexible air duct and a rigid air duct. The rigid air duct is connected between the flexible air duct and the dust collector. One end of the flexible air duct far from the rigid air duct is connected to the dust suction joint.

5. The dust removal device according to claim 4, characterized in that, A position sensor is arranged in the middle section of the flexible air duct. The position sensor is used to detect the position of the middle section of the flexible air duct.

6. The dust removal device according to claim 4, characterized in that, When there are multiple dust suction members, there are multiple flexible air ducts. Each flexible air duct is connected between the dust suction joint of one dust suction member and the rigid air duct.

7. The dust removal device according to any one of claims 1 to 6, characterized in that, Satisfying the relational expression: 30° ≤ α ≤ 60°.

8. The dust removal device according to any one of claims 1 to 6, characterized in that, The flow guiding baffle is in a flat plate shape.

9. The dust removal device according to any one of claims 1 to 6, characterized in that There are multiple dust suction members. The multiple dust suction members are arranged at intervals at the output port of the ceramic press. The dust suction joint of each dust suction member is connected to the connecting component.

10. A ceramic production line, characterized in that, Comprising a ceramic press and the dust removal device according to any one of claims 1 to 9, wherein the flow guiding baffle is arranged at the output port of the ceramic press.

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