Plastic particle granulator with screening function
The plastic granule machine addresses the issue of rubber adhesion to blades by incorporating a cooling system, enhancing efficiency and extending blade life through airflow cooling.
Patent Information
- Application Number
- CN202422391248.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
When the granulator produces plastic particles for plastic runways, the friction between the crushing blade and the used rubber products produces high heat, resulting in melting and adhesion of the rubber, reducing the crushing efficiency and shortening the blade life.
A plastic pelletizing machine with screening function was designed. A two-axis motor was used to drive the fan blades and crushing blades to rotate, and the crushing blades were used to cool the crushing blades by air. At the same time, a screen plate and a vibrator were set up for particle screening to remove unqualified particles, and a rotating roller and annular blade were used to pre-cut strip-shaped waste rubber in the cutting box.
Effectively avoid melt adhesion of rubber, improve crushing efficiency, extend the life of the crushing blade, and improve granulation quality and efficiency through screening and cutting.
Smart Images

Figure CN223099690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic granulation, in particular to a plastic granulator with a screening function. Background Technique
[0002] Plastic runways are essential facilities in modern track and field venues. Compared with traditional soil runways, they have good anti-slip, wear-resistant, and shock-absorbing properties. The plastic particles in plastic runways mostly come from waste rubber products.
[0003] Currently, when producing plastic particles for plastic runways through a granulator, high heat is generated when the crushing blades rub against waste rubber products, which easily causes the rubber to melt and adhere to the surface of the crushing blades, reducing the crushing efficiency and the service life of the crushing blades. For this reason, we propose a plastic granulator with a screening function. Content of the Utility Model
[0004] The purpose of the utility model is to provide a plastic granulator with a screening function, which has the advantages of being able to cool the crushing blades by air cooling when the crushing blades crush waste rubber products and produce plastic particles for plastic runways, avoiding the rubber from melting and adhering to the outer surface of the crushing blades, improving the crushing and granulation efficiency and extending the service life of the crushing blades at the same time, and solving the problem that when producing plastic particles for plastic runways through a granulator, high heat is generated when the crushing blades rub against waste rubber products, which easily causes the rubber to melt and adhere to the surface of the crushing blades, reducing the crushing efficiency and the service life of the crushing blades.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A plastic granulator with a screening function includes a screening box and a crushing pipe. One side of the upper surface of the screening box is fixedly connected with the crushing pipe. A bent pipe is fixedly installed inside the crushing pipe, and the bent pipe penetrates through the crushing pipe. A double-shaft motor is fixedly installed inside the bent pipe. The ends of the two output shafts of the double-shaft motor are respectively fixedly connected with a fan blade and a disc. The fan blade and the disc are respectively located inside and outside the bent pipe. Crushing blades are fixedly installed on the outer surface of the disc. A spring is fixedly connected inside the screening box, and a sieve plate is fixedly installed at the end of the spring.
[0006] Preferably, a vibrator is fixedly installed on the lower surface of the sieve plate.
[0007] Preferably, a cutting box is fixedly installed on the upper surface of the crushing pipe. Rotating rollers are symmetrically and rotatably installed at positions near the front surface and the rear surface inside the cutting box, and a plurality of annular blades are equidistantly and fixedly installed on the outer surfaces of the two rotating rollers.
[0008] Preferably, guide plates are symmetrically and fixedly installed on the inner wall of the cutting box near the front and rear surfaces, and the two guide plates are respectively located above the two rollers.
[0009] Preferably, a cutting motor is fixedly installed inside the cutting box, and the end of the output shaft of the cutting motor is fixedly connected to one end of the roller close to the inside of the cutting box.
[0010] Preferably, gears are fixedly connected to one ends of the two rollers close to the outside of the cutting box, and the two gears are meshed with each other.
[0011] Preferably, a protective cover is fixedly installed outside the cutting box, and the two gears are both located inside the protective cover.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By providing a screening box, a crushing pipe, crushing blades, an elbow pipe, fan blades, a double-shaft motor and a disc, the present utility model achieves the effect of air-cooling and cooling the crushing blades when the crushing blades crush waste rubber products to produce plastic particles for plastic runways, avoiding the melting and adhesion of rubber to the outer surface of the crushing blades, improving the crushing and granulation efficiency and prolonging the service life of the crushing blades at the same time. The waste rubber products are placed inside the crushing pipe, and the double-shaft motor drives the fan blades and the crushing blades to rotate. Then the crushing blades crush the waste rubber products into particles. At the same time, the fan blades rotate, so that the outside air enters the crushing pipe from the elbow pipe and blows towards the crushing blades, thereby playing a role in air-cooling and cooling the crushing blades, avoiding the melting and adhesion of rubber to the outer surface of the crushing blades, improving the crushing and granulation efficiency and prolonging the service life of the crushing blades at the same time.
[0014] 2. By providing a sieve plate, springs and a vibrator, the present utility model achieves the effect of screening plastic particles to remove unqualified particles. The particles inside the crushing pipe fall onto the sieve plate, and the vibrator drives the sieve plate to vibrate. The larger unqualified particles are removed through the sieve plate and slide out of the screening box along the sieve plate, while the particles passing through the sieve plate fall to the bottom of the inner wall of the screening box and slide out of the screening box.
[0015] 3. By providing a cutting box, rollers, a circular knife, a cutting motor and gears, the present utility model achieves the effect of cutting waste rubber products into strips before crushing and granulation, improving the subsequent crushing and granulation efficiency. The cutting motor drives one of the rollers to rotate, and the two rollers are driven by meshing gears. After the waste rubber products are put into the cutting box, the rotating circular blade cuts them into strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional schematic diagram of the present utility model;
[0017] Figure 2 This is the front view structural schematic diagram of the utility model;
[0018] Figure 3 This is the main sectional view structural schematic of the utility model;
[0019] Figure 4 This is the main sectional view structural schematic of the local elbow of the utility model.
[0020] Reference numerals: 1, screening box; 2, crushing pipe; 3, protective cover; 4, cutting box; 5, guide plate; 6, cutting motor; 7, elbow; 8, gear; 9, roller; 10, annular blade; 11, spring; 12, sieve plate; 13, vibrator; 14, fan blade; 15, double-shaft motor; 16, crushing blade; 17, disc. Detailed implementation manners
[0021] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0022] Embodiment 1
[0023] As Figures 1 - 4 shown, a plastic particle granulator with a screening function proposed by the present utility model includes a screening box 1 and a crushing pipe 2. One side of the upper surface of the screening box 1 is fixedly connected with a crushing pipe 2. A bent pipe 7 is fixedly installed inside the crushing pipe 2, and the bent pipe 7 penetrates through the crushing pipe 2. Both ends of the bent pipe 7 are located inside and outside the crushing pipe 2 respectively. A double-shaft motor 15 is fixedly installed inside the bent pipe 7. The double-shaft motor 15 is located inside the crushing pipe 2. The ends of the two output shafts of the double-shaft motor 15 are respectively fixedly connected with a fan blade 14 and a disc 17. The top end of the disc 17 is conical to prevent waste rubber products from accumulating on the disc 17.
[0024] The fan blade 14 and the disc 17 are respectively located inside and outside the bent pipe 7. Crushing blades 16 are fixedly installed on the outer surface of the disc 17. The crushing blades 16 rotate at a high speed and crush waste rubber products into particles for use in plastic runways. A spring 11 is fixedly connected inside the screening box 1, and a sieve plate 12 is fixedly installed at the end of the spring 11. The sieve plate 12 maintains a certain inclination angle with the horizontal plane to facilitate the sliding of the particles on the sieve plate 12. And the bottom of the inner wall of the screening box 1 is at a certain inclination angle to facilitate the particles passing through the sieve plate 12 to slide out from the inside of the screening box 1. An outlet for discharging particles is provided on the side of the outer surface of the screening box 1 away from the crushing pipe 2. A vibrator 13 is fixedly installed on the lower surface of the sieve plate 12.
[0025] When the utility model is in use, waste rubber products are placed inside the crushing pipe 2. The double-shaft motor 15 drives the fan blades 14 and the crushing blades 16 to rotate. Then, the crushing blades 16 crush the waste rubber products into particulate matter for use in plastic runways. At the same time, the fan blades 14 rotate, causing outside air to enter the crushing pipe 2 from the elbow pipe 7 and blow towards the crushing blades 16, thereby playing a role in air-cooling and cooling the crushing blades 16, preventing rubber from melting and adhering to the outer surface of the crushing blades 16, improving the crushing and granulation efficiency, and prolonging the service life of the crushing blades 16. The particulate matter inside the crushing pipe 2 falls onto the sieve plate 12. The vibrator 13 drives the sieve plate 12 to vibrate, removing larger unqualified particulate matter through the sieve plate 12 and sliding out along the sieve plate 12 from the screening box 1. The particulate matter passing through the sieve plate 12 falls to the bottom of the inner wall of the screening box 1 and slides out of the screening box 1 to the outside.
[0026] Embodiment 2
[0027] As Figures 1 - 4 shown, a plastic particle granulator with a screening function proposed by the utility model. Compared with Embodiment 1, this embodiment further includes a cutting box 4 fixedly installed on the upper surface of the crushing pipe 2. Inside the cutting box 4, rotating rollers 9 are symmetrically installed near the front and rear surfaces. A number of annular blades 10 are evenly and fixedly installed on the outer surfaces of the two rotating rollers 9. The annular blades 10 on the two rotating rollers 9 are distributed at intervals. Guide plates 5 are symmetrically and fixedly installed on the inner wall of the cutting box 4 near the front and rear surfaces, and the two guide plates 5 are respectively located above the two rotating rollers 9. The two guide plates 5 are conducive to waste rubber products entering between the two rotating rollers 9. A cutting motor 6 is fixedly installed inside the cutting box 4. The end of the output shaft of the cutting motor 6 is fixedly connected to one end of the rotating roller 9 near the inside of the cutting box 4. One end of each of the two rotating rollers 9 near the outside of the cutting box 4 is fixedly connected to a gear 8, and the two gears 8 are meshed with each other. A protective cover 3 is fixedly installed outside the cutting box 4, and the two gears 8 are both located inside the protective cover 3. The protective cover 3 plays a role in protecting the gears 8.
[0028] In this embodiment, the cutting motor 6 drives one of the rotating rollers 9 to rotate. The two rotating rollers 9 are driven by the meshed gears 8. After the waste rubber products are put into the cutting box 4, the rotating annular blades 10 cut them into strips to facilitate subsequent crushing by the crushing blades 16 and improve the granulation efficiency.
[0029] The above specific embodiments are only several preferred embodiments of the utility model. Based on the technical solution of the utility model and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A plastic granulator with a screening function, comprising a screening box (1) and a crushing pipe (2), characterized in that: On one side of the upper surface of the screening box (1), a crushing pipe (2) is fixedly connected. Inside the crushing pipe (2), an elbow pipe (7) is fixedly installed, and the elbow pipe (7) penetrates through the crushing pipe (2). Inside the elbow pipe (7), a double-shaft motor (15) is fixedly installed. At the ends of the two output shafts of the double-shaft motor (15), a fan blade (14) and a disc (17) are respectively fixedly connected. The fan blade (14) and the disc (17) are respectively located inside and outside the elbow pipe (7). On the outer surface of the disc (17), crushing blades (16) are fixedly installed. Inside the screening box (1), a spring (11) is fixedly connected, and at the end of the spring (11), a sieve plate (12) is fixedly installed.
2. A plastic granulator with a screening function according to claim 1, characterized in that: On the lower surface of the sieve plate (12), a vibrator (13) is fixedly installed.
3. A plastic granulator with a screening function according to claim 1, characterized in that: On the upper surface of the crushing pipe (2), a cutting box (4) is fixedly installed. Inside the cutting box (4), rotating rollers (9) are symmetrically and rotatably installed near the front surface and the rear surface positions, and a number of annular blades (10) are equidistantly fixedly installed on the outer surfaces of the two rotating rollers (9).
4. A plastic granulator with a screening function according to claim 3, characterized in that: On the inner wall of the cutting box (4) near the front surface and the rear surface positions, guide plates (5) are symmetrically and fixedly installed, and the two guide plates (5) are respectively located above the two rotating rollers (9).
5. The pelletizer for plastic particles with a screening function according to claim 3, characterized in that: Inside the cutting box (4), a cutting motor (6) is fixedly installed. The end of the output shaft of the cutting motor (6) is fixedly connected to one end of the rotating roller (9) close to the inner side of the cutting box (4).
6. A plastic granulator with a screening function according to claim 3, characterized in that: At one end of the two rotating rollers (9) close to the outer side of the cutting box (4), gears (8) are respectively fixedly connected, and the two gears (8) are meshed with each other.
7. The pelletizer for plastic pellets with a screening function according to claim 6, characterized in that: On the outer side of the cutting box (4), a protective cover (3) is fixedly installed, and the two gears (8) are both located inside the protective cover (3).