Demolding device of foam plastic molding machine
The modular design with a dynamic power unit and lightweight components addresses the cumbersome adjustment and wear issues of the bubble molding machine's top plate assembly, improving durability and efficiency.
Patent Information
- Application Number
- CN202422184920.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In existing foam molding machines, the moving range of the top rod support plate needs to be adjusted by replacing pins of different lengths, which is cumbersome to operate and increases driving burden and reduces service life.
The power parts are used to directly adjust the moving range of the pole bracket, cancel the pin structure, and achieve flexible adjustment of 5-10cm through the power parts connection between the mold bracket and the pole bracket.
The structure of the pole bracket is simplified, the weight is reduced, the service life is improved, and the operation is convenient.
Smart Images
Figure CN223099709U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of foam machine design, and more particularly, to a demoulding device for a foam molding machine. Background Art
[0002] After the plastic in the mold is cooled and formed, the foam machine opens the mold. The finished product usually adheres to the mold, and at this time, the ejector rod is required to push the finished product off the mold. Considering that after the foam machine is used multiple times, residual plastic particles will inevitably adhere to the machine. The common ejector rod support plate for installing the ejector rod usually protrudes some pins on the plane facing the mold, so that when the ejector rod support plate moves towards the mold to the farthest, the pins abut against the mold, avoiding the flat ejector rod support plate directly contacting the mold. Thus, it prevents the ejector rod support plate from pressing on the uneven plastic particles, causing the ejector rod support plate to bend, resulting in the ejector rod installed on the ejector rod support plate being unable to align with the holes reserved on the mold.
[0003] The disadvantage of this structure is that after the pins are installed on the ejector rod support plate, the movement range of the ejector rod support plate is controlled by the pins. If adjustment is required, pins of different lengths need to be replaced, and the operation is cumbersome. Installing the pins also increases the weight of the ejector rod support plate, increasing the burden on the power component driving the ejector rod support plate and reducing its service life. Summary of the Invention
[0004] The content part of the present application is used to introduce concepts in a brief form, and these concepts will be described in detail in the subsequent detailed implementation part. The content part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0005] In order to solve the technical problems mentioned in the above background art part, some embodiments of the present application provide a demoulding device for a foam molding machine, including: a foam machine body integrated with a mold support; an ejector rod support disposed on one side of the mold support; an ejector rod with one end fixed to the ejector rod support and the other end pointing to the mold support; a power component disposed between the mold support and the ejector rod support, the fixed end of the power component being fixed to the mold support, the output end of the power component being fixed to the ejector rod support, the power component moving the ejector rod support closer to and farther from the mold support, and the distance between the ejector rod support and the mold support being at least 5 - 10 cm longer than the fixed end of the power component.
[0006] Further, the mold support includes: a first frame and rib plates; multiple groups of rib plates are arranged in the first frame, the ends of multiple groups of rib plates are fixed to the inner wall of the first frame, and gaps are formed between adjacent rib plates. Multiple ejector rods are provided, and multiple ejector rods are distributed in multiple gaps.
[0007] Further, the foam machine body further includes: a frame and guide rods; four groups of guide rods are provided, and the ends of the four groups of guide rods are fixed to the frame, and the four groups of guide rods are slidably engaged with the four corners of the ejector rod bracket.
[0008] Further, the ejector rod bracket includes: a second frame and a grille plate; the ejector rod is fixed to the grille plate, the grille plate is placed in the second frame, the grille plate is detachably connected to the inner wall of the second frame, and the four corners of the second frame are slidably connected to the guide rods.
[0009] Further, the frame includes: a first limit plate and a second limit plate; the first limit plate is placed on the side of the second frame facing away from the mold bracket, and the second limit plate is placed on the side of the second frame facing the mold bracket; when the power member moves the second frame away from the mold bracket, the second frame moves at most until it abuts against the first limit plate; when the power member moves the second frame closer to the mold bracket, the second frame moves at most until it abuts against the second limit plate.
[0010] Further, threaded holes are formed on the grille plate facing the mold bracket, an external threaded portion is formed at one end of the ejector rod, and the external threaded portion is threadedly connected to the threaded holes.
[0011] The beneficial effects of the present application are as follows:
[0012] 1. The moving range of the ejector rod bracket is directly adjusted between 5-10 cm by the power member driving the ejector rod bracket, and the operation is convenient;
[0013] 2. The power member driving the ejector rod bracket is located between the ejector rod bracket and the mold bracket. The power member replaces the function of the pin, simplifies the structure, reduces the weight, and improves the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings constituting a part of this application are used to provide a further understanding of this application, making other features, objects, and advantages of this application more obvious. The schematic embodiments of the drawings of this application and their descriptions are used to explain this application and do not constitute an improper limitation of this application.
[0015] In addition, throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the elements and elements are not necessarily drawn to scale.
[0016] In the drawings:
[0017] Figure 1 is the overall schematic diagram according to the embodiment of the present application;
[0018] Figure 2A schematic structural diagram of a part of an embodiment, mainly showing the structure of the mold support;
[0019] Figure 3 A schematic structural diagram of a part of an embodiment, mainly showing the installation relationship among the first limiting plate, the second limiting plate and the mold support.
[0020] Reference numerals:
[0021] 1. EPS machine body; 11. Mold support; 111. First frame; 112. Rib plate; 12. Frame; 121. First limiting plate; 122. Second limiting plate; 13. Guide rod; 2. Ejector rod support; 21. Second frame; 22. Grating plate; 3. Ejector rod; 4. Power component. Detailed implementation manners
[0022] The embodiments of the present disclosure will be described in more detail below with reference to the drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0023] In addition, it should be noted that, for the sake of convenience of description, only the parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0024] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions executed by these devices, modules or units or their interdependent relationships.
[0025] It should be noted that the modifications of "one" and "plural" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly specified in the context, it should be understood as "one or more".
[0026] The present disclosure will be described in detail below with reference to the drawings and in combination with the embodiments.
[0027] Refer to Figures 1-3 ,
[0028] A demoulding device for a foam molding machine, comprising: a foam molding machine body 1, a thimble 3 support 2, a thimble 3, and a power member 4. The foam molding machine body 1 is a selected existing product with functions of opening and closing a mold and injecting into the mold. A mold support 11 is integrated in the foam molding machine body 1, and the mold is fixed to the mold support 11 by bolts. Multiple groups of thimbles 3 are provided. One end of multiple groups of thimbles 3 points to the mold support 11, and the other end is fixedly connected to the thimble 3 support 2. The power member 4 is a cylinder. The power member 4 is disposed between the mold support 11 and the thimble 3 support 2. The fixed end of the power member 4 is fixedly connected to one side of the mold support 11 facing the thimble 3 support 2 by bolts, and the output end of the power member 4 is fixedly connected to one side of the thimble 3 support 2 facing the mold support 11 by bolts. The output end of the power member 4 extends to move the thimble 3 support 2 away from the mold support 11. The output end of the power member 4 retracts to move the thimble 3 support 2 closer to the mold support 11, so that the thimble 3 support 2 drives the thimble 3 to push the finished product off the mold. When the output end of the power member 4 retracts to drive the thimble 3 support 2 closer to the mold support 11, the closest distance between the mold support 11 and the thimble 3 support 2 is equal to the length of the fixed end of the power member 4 plus the length of the extended output end. According to the thickness of different molds, the minimum length of the extended output end of the power member 4 can be adjusted between 5 - 10 cm.
[0029] Specifically, the mold support 11 includes: a first frame 111 and rib plates 112. Multiple groups of rib plates 112 are provided in the first frame 111, specifically four groups. The four groups of rib plates 112 are arranged side by side horizontally in the first frame 111. The ends of the four groups of rib plates 112 are welded and fixed to the inner wall of the first frame 111. Five gaps are formed between adjacent rib plates 112 and between the rib plates 112 and the first frame 111. Multiple thimbles 3 are provided, and the multiple thimbles 3 are evenly distributed in the five gaps. The gaps serve as a clearance for the movement of the thimbles 3. At the same time, the combination of the first frame 111 and the four groups of rib plates 112 makes the overall weight of the mold support 11 lighter than that of a common solid flat plate support.
[0030] Specifically, the foam molding machine body 1 further includes: a frame 12 and guide rods 13. Four groups of guide rods 13 are provided. The ends of the four groups of guide rods 13 are fixedly connected to the frame 12 by bolts. The middle parts of the four groups of guide rods 13 pass through the four corners of the thimble 3 support 2 and are in sliding fit with the thimble 3 support 2. The four groups of guide rods 13 play a role in guiding and supporting the movement of the thimble 3 support 2.
[0031] Specifically, the thimble 3 support 2 includes: a second frame 21 and a grid plate 22. The ends of the thimbles 3 are fixed to the grid plate 22. The grid plate 22 is disposed in the second frame 21. The grid plate 22 is detachably connected to the inner wall of the second frame 21 by screws. The four corners of the second frame 21 are in sliding connection with the guide rods 13. According to the specifications of different molds, the grid plate 22 and the thimbles 3 can be replaced as a whole, improving production efficiency.
[0032] Specifically, the frame 12 includes a first limiting plate 121 and a second limiting plate 122. The first limiting plate 121 is disposed on the side of the second frame 21 facing away from the mold support 11, and the second limiting plate 122 is disposed on the side of the second frame 21 facing the mold support 11. When the power member 4 moves the second frame 21 away from the mold support 11, the second frame 21 moves at most until it abuts against the first limiting plate 121. When the power member 4 moves the second frame 21 closer to the mold support 11, the second frame 21 moves at most until it abuts against the second limiting plate 122. The first limiting plate 121 and the second limiting plate 122 cooperate to limit the movement range of the ejector rod 3 support 2.
[0033] Specifically, threaded holes are formed on the grille plate 22 facing the mold support 11, and an external threaded portion is formed at one end of the ejector rod 3. The external threaded portion is threadedly connected to the threaded holes. When the ejector rod 3 needs to be replaced, the worker only needs to unscrew the old ejector rod 3 from the grille plate 22, and then align the external threaded portion of the new ejector rod 3 with the threaded holes and screw it in.
[0034] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the (but not limited to) technical features having similar functions disclosed in the embodiments of the present disclosure.
Claims
1. A demoulding device for a foam molding machine, characterized in that, Including: The foam molding machine body, integrated with a mold support; The ejector rod support, placed on one side of the mold support; The ejector rod, with one end fixed to the ejector rod support and the other end pointing to the mold support; The power component, placed between the mold support and the ejector rod support. The fixed end of the power component is fixed to the mold support, and the output end of the power component is fixed to the ejector rod support. The power component makes the ejector rod support approach and move away from the mold support, and the distance between the ejector rod support and the mold support is at least 5 - 10 cm longer than the fixed end of the power component.
2. The demolding device of the foam molding machine according to claim 1, wherein: The mold support includes: a first frame and rib plates; multiple groups of rib plates are arranged in the first frame, the ends of multiple groups of rib plates are fixed to the inner wall of the first frame, gaps are formed between adjacent rib plates, and multiple ejector rods are arranged, and multiple ejector rods are distributed in multiple gaps.
3. The demolding device of the foam molding machine according to claim 2, wherein: The foam molding machine body further includes: a frame and guide rods; four groups of guide rods are arranged, the ends of the four groups of guide rods are fixed to the frame, and the four groups of guide rods are slidably matched with the four corners of the ejector rod support.
4. The demolding device of the foam molding machine according to claim 3, wherein: The ejector rod support includes: a second frame and a grille plate; the ejector rod is fixed to the grille plate, the grille plate is placed in the second frame, the grille plate is detachably connected to the inner wall of the second frame, and the four corners of the second frame are slidably connected to the guide rods.
5. The demolding device of the foam molding machine according to claim 4, wherein: The frame includes: a first limiting plate and a second limiting plate; the first limiting plate is placed on the side of the second frame facing away from the mold support, and the second limiting plate is placed on the side of the second frame facing the mold support; when the power component makes the second frame move away from the mold support, the second frame moves farthest to abut against the first limiting plate; when the power component makes the second frame approach the mold support, the second frame moves farthest to abut against the second limiting plate.
6. The demolding device of the foam molding machine according to claim 4 or 5, wherein: Threaded holes are formed on the grille plate facing the mold support, and an external threaded portion is formed at one end of the ejector rod, and the external threaded portion is threadedly connected to the threaded holes.