New energy battery upper cover plastic uptake mold

The battery upper cover injection mold addresses harmful gas exposure by incorporating an exhaust system and vacuum mechanism to capture and secure the plastic membrane, enhancing safety and sealing for improved battery protection.

CN223099927UActive Publication Date: 2025-07-15SUZHOU NEW SUNKA TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422022857.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-15
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing battery cover blister mold produces a large amount of harmful gases during heating. Untreated will endanger the health of staff, which may lead to respiratory diseases, nervous system damage and increase cancer risk.

Method used

A new energy battery upper cover blister mold is designed, including a heating cover, a smoking mechanism and a blister mechanism. The harmful gas is sucked into the gas storage tank through rotating components and connecting components for treatment, and a vacuum pump is used to ensure that the plastic film is closely fitted with the battery.

Benefits of technology

Effectively prevent the spread of harmful gases, reduce the impact on staff health, improve battery sealing and shelf life, and provide better protection performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223099927U_ABST
    Figure CN223099927U_ABST
Patent Text Reader

Abstract

The utility model discloses a plastic uptake mold for an upper cover of a new energy battery, and relates to the technical field of batteries. The device comprises a heating cover, a smoke suction mechanism and a plastic suction mechanism, the smoke suction mechanism and the plastic suction mechanism are arranged on the heating cover, the smoke suction mechanism comprises a rotating assembly and a connecting assembly, the rotating assembly comprises a tension band fixedly connected to the top of the heating cover, the interior of the tension band is fixedly connected with a gas storage tank, and the gas storage tank is in threaded connection with a processing connecting pipe. By arranging the smoke suction mechanism, a large amount of harmful gas can be generated in the plastic film heating process, the first motor can be started to drive the rotating shaft and the fan blades to rotate synchronously, negative pressure can be generated in the processing connecting pipe when the fan blades rotate, and the negative pressure is conveyed to the smoke suction cover through the conveying pipe, so that the smoke suction cover generates suction force; and the harmful gas is conveyed into the gas storage tank through the conveying pipe for storage treatment, so that the diffusion of the harmful gas can be prevented, and the influence on the physical and psychological health of workers is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of batteries, and particularly relates to a plastic suction mould for the upper cover of a new energy battery. Background Technique

[0002] A plastic suction mould for the upper cover of a battery is a mould used for producing the outer shell of a battery or the upper cover of a battery. Specifically, it is usually used to manufacture battery components that need to be made by a thermoforming process (i.e., the plastic suction process). The plastic suction process is a method for processing thermoplastic plastics. By heating, the plastic sheet is softened, then adsorbed on a mould with a specific shape to form the required shape, and then cooled and solidified.

[0003] When the device currently in use heats the plastic film, a large amount of harmful gases will be generated. If these harmful gases are not effectively treated, they will be inhaled by the staff, thus causing serious impacts on their physical and mental health. At the same time, these harmful gases may contain toxic chemical substances. Long-term exposure to such an environment may lead to respiratory diseases, nervous system damage, and even an increased risk of cancer. Therefore, necessary measures must be taken to treat them. Summary of the Invention

[0004] The purpose of the utility model is to provide a plastic suction mould for the upper cover of a new energy battery, which solves the problem that a large amount of harmful gases will be generated. If these harmful gases are not effectively treated, they will be inhaled by the staff, thus causing serious impacts on their physical and mental health. At the same time, these harmful gases may contain toxic chemical substances. Long-term exposure to such an environment may lead to respiratory diseases, nervous system damage, and even an increased risk of cancer. Therefore, necessary measures must be taken to treat them.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a plastic suction mould for the upper cover of a new energy battery, including a heating hood and a smoking mechanism and a plastic suction mechanism arranged on the heating hood. The smoking mechanism includes a rotating component and a connecting component;

[0007] The rotating component includes a hoop fixedly connected to the top of the heating hood. A gas storage tank is fixedly connected inside the hoop. A processing connecting pipe is threadedly connected to the upper part of the gas storage tank. The processing connecting pipe is communicated with the gas storage tank. A support frame is fixedly connected inside the processing connecting pipe. A motor one is fixedly connected inside the support frame. A rotating shaft is fixedly connected to the output shaft of the motor one. A fan blade is fixedly sleeved on the outer wall of the rotating shaft.

[0008] New energy batteries are a type of battery that uses advanced energy technologies and is mainly applied in fields such as new energy vehicles. They have characteristics such as high energy density, long lifespan, and environmental friendliness. With the accelerating global pursuit of sustainable development and clean energy, the development of new energy batteries, especially power lithium batteries, has become an important area at the forefront of technology. These batteries are not only widely used in electric vehicles but also a key component of future energy storage solutions.

[0009] Furthermore, the connection component includes a delivery pipe fixedly connected to the intake end of the processing connection pipe. A smoking hood is provided at the top of the heating hood, and a smoking groove is opened at the top of the heating hood. The smoking groove communicates with the smoking hood, the delivery pipe, and the processing connection pipe.

[0010] Furthermore, the plastic suction mechanism includes a heating component and a plastic suction component. The heating component includes a plastic suction machine provided at the bottom of the heating hood. Two T-shaped sliders are fixedly connected to the top of the plastic suction machine, and both plastic suction machines are slidably connected to the heating hood. A number of heating rods are provided inside the heating hood, and a handle is fixedly connected to the front of the heating hood.

[0011] Furthermore, the plastic suction component includes a rotating groove opened at the top of the plastic suction machine. A pressing frame is rotatably connected inside the rotating groove, and two sliding grooves are opened inside the plastic suction machine.

[0012] Furthermore, a motor groove is opened inside the plastic suction machine, and a second motor is fixedly connected inside the motor groove. A threaded rod is fixedly connected to the output shaft of the second motor.

[0013] Furthermore, the threaded rod penetrates through the corresponding sliding groove and is rotatably connected to the corresponding sliding groove. A sliding rod is fixedly connected inside the corresponding sliding groove. A slider is threadedly sleeved on the outer wall of the threaded rod, and a slider is slidably sleeved on the outer wall of the sliding rod.

[0014] Furthermore, a through-hole tray is fixedly connected to one side where the two sliders are close to each other. A battery is provided on the top of the through-hole tray. A limiting groove is opened at the top of the plastic suction machine, and a plastic film is provided inside the limiting groove. A vacuum pump is provided on the left side of the plastic suction machine.

[0015] The utility model has the following beneficial effects:

[0016] (1) By providing a smoking mechanism in the present utility model, a large amount of harmful gases will be generated during the heating process of the plastic film. The motor one can be started, and the motor one will drive the rotating shaft and the fan blade to rotate synchronously. When the fan blade rotates, a negative pressure will be generated in the processing connecting pipe and be transported to the smoking hood through the conveying pipe, causing the smoking hood to generate suction. Then, the harmful gases will be transported to the gas storage tank through the conveying pipe for storage and treatment. Through this setting, the diffusion of harmful gases can be prevented, thereby reducing the impact on the physical and mental health of the staff.

[0017] (2) By providing a plastic thermoforming mechanism in the present utility model, after the plastic film is heated, the motor two is started again. The motor two will drive the threaded rod to rotate again. Through the cooperation of the threaded rod and the sliding rod, the two sliders can drive the through-hole tray and the battery thereon to move upward to the bottom of the plastic film. Then, the vacuum pump is started, enabling the vacuum pump to suck out the air in the plastic thermoforming machine, so that the softened plastic film can better fit the battery. Through this setting, it is beneficial to ensure the tight fit between the plastic film and the battery, improve the sealing performance and protection performance of the packaging, prevent air and impurities from entering, thereby extending the storage period of the battery and providing better protection during transportation and storage.

[0018] Of course, when implementing any product of the present utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the overall smoking mechanism of the present utility model;

[0022] Figure 3 It is a schematic diagram of the internal structure of the overall plastic thermoforming mechanism of the present utility model;

[0023] Figure 4 For the present utility model Figure 2 It is a partial enlarged schematic diagram of A in the present utility model;

[0024] Figure 5 For the present utility model Figure 3 It is a partial enlarged schematic diagram of B in the present utility model.

[0025] In the drawings, the list of components represented by each reference numeral is as follows:

[0026] Heating cover; 2, Smoking mechanism; 3, Blister mechanism; 21, Hoop; 22, Gas storage tank; 23, Processing connecting pipe; 24, Support frame; 25, Motor 1; 26, Rotating shaft; 27, Fan blade; 28, Conveying pipe; 29, Smoking hood; 291, Smoking groove; 31, Blister machine; 32, T-shaped slider; 33, Heating rod; 34, Handle; 35, Rotating groove; 36, Pressing frame; 37, Sliding groove; 38, Motor groove; 39, Motor 2; 391, Threaded rod; 392, Slide bar; 393, Slide block; 394, Through-hole tray; 395, Battery; 396, Limit groove; 397, Plastic film; 398, Vacuum pump. Detailed implementation manner

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1-5 As shown in the figure, the present invention is a blister mold for the upper cover of a new energy battery, including a heating cover 1 and a smoking mechanism 2 and a blister mechanism 3 arranged on the heating cover 1. The smoking mechanism 2 includes a rotating component and a connecting component;

[0029] The rotating component includes a hoop 21 fixedly connected to the top of the heating cover 1. A gas storage tank 22 is fixedly connected inside the hoop 21. A processing connecting pipe 23 is threadedly connected to the upper part of the gas storage tank 22. The processing connecting pipe 23 communicates with the gas storage tank 22. A support frame 24 is fixedly connected inside the processing connecting pipe 23. A motor 1 25 is fixedly connected inside the support frame 24. A rotating shaft 26 is fixedly connected to the output shaft of the motor 1 25. A fan blade 27 is fixedly sleeved on the outer wall of the rotating shaft 26.

[0030] The connecting component includes a conveying pipe 28 fixedly connected to the intake end of the processing connecting pipe 23. A smoking hood 29 is arranged on the top of the heating cover 1. A smoking groove 291 is opened on the top of the heating cover 1. The smoking groove 291 communicates with the smoking hood 29, the conveying pipe 28 and the processing connecting pipe 23.

[0031] Through the cooperation of the smoking hood 29 and the conveying pipe 28, the harmful gases generated when the plastic film 397 is heated can be sucked away, which is beneficial to environmental protection and the health of operators.

[0032] The plastic suction mechanism 3 includes a heating component and a plastic suction component. The heating component includes a plastic suction machine 31 disposed at the bottom of the heating cover 1. Two T-shaped sliders 32 are fixedly connected to the top of the plastic suction machine 31. Both plastic suction machines 31 are slidably connected to the heating cover 1. A plurality of heating rods 33 are disposed inside the heating cover 1. A handle 34 is fixedly connected to the front surface of the heating cover 1.

[0033] Through the cooperation of the T-shaped slider 32 and the heating cover 1, the heating cover 1 can drive the devices thereon to move, which is beneficial to improving production efficiency and processing accuracy.

[0034] The plastic suction component includes a rotating groove 35 opened at the top of the plastic suction machine 31. A pressing frame 36 is rotatably connected inside the rotating groove 35. Two sliding grooves 37 are opened inside the plastic suction machine 31.

[0035] By fixing the plastic film 397 with the pressing frame 36, it is beneficial to ensure the stability and accuracy of the heating and processing processes.

[0036] A motor groove 38 is opened inside the plastic suction machine 31. A second motor 39 is fixedly connected inside the motor groove 38. A threaded rod 391 is fixedly connected to the output shaft of the second motor 39.

[0037] By driving the threaded rod 391 with the second motor 39, and the threaded rod 391 cooperating with the sliding rod 392 to drive two sliders 393, it is beneficial to achieve precise displacement control and stable mechanical movement.

[0038] The threaded rod 391 penetrates through the corresponding sliding groove 37 and is rotatably connected to the corresponding sliding groove 37. A sliding rod 392 is fixedly connected inside the corresponding sliding groove 37. A slider 393 is threadedly sleeved on the outer wall of the threaded rod 391. A slider 393 is slidably sleeved on the outer wall of the sliding rod 392.

[0039] By driving the through-hole tray 394 and the battery 395 on the through-hole tray 394 to move with two sliders 393, it is beneficial to achieve precise positioning and stable transmission of the battery.

[0040] Two sliders 393 are fixedly connected to one side close to each other with a through-hole tray 394. A battery 395 is disposed on the top of the through-hole tray 394. A limiting groove 396 is opened at the top of the plastic suction machine 31. A plastic film 397 is disposed inside the limiting groove 396. A vacuum pump 398 is disposed on the left side of the plastic suction machine 31.

[0041] By cooperating the vacuum pump 398 with the softened plastic film 397, the plastic film 397 can better fit the battery 395, which is beneficial to improving the quality and efficiency of battery production.

[0042] A specific application of this embodiment is:

[0043] During use, the battery 395 can be placed on the through-hole pallet 394, and then the second motor 39 is started. The second motor 39 will drive the threaded rod 391 to rotate. Through the cooperation of the threaded rod 391 and the slide rod 392, the two sliders 393 can drive the through-hole pallet 394 and the battery 395 thereon to move downward into the interior of the blister machine 31. At the same time, a plastic film 397 is placed in the limit groove 396 on the blister machine 31, and the pressing frame 36 is rotated to limit it. Then, by pulling the handle 34 on the heating cover 1, the heating cover 1 can drive the devices thereon and slide to the top of the plastic film 397 through the cooperation of the two T-shaped sliders 32. After moving into place, a plurality of heating rods 33 on the heating cover 1 are started to heat the plastic film 397. During the heating of the plastic film 397, a large amount of harmful gases will be generated. At this time, the first motor 25 can be started. The first motor 25 will drive the rotating shaft 26 and the fan blade 27 to rotate synchronously. When the fan blade 27 rotates, a negative pressure will be generated in the connecting pipe 23, and the negative pressure will be transported to the smoke suction hood 29 through the conveying pipe 28, so that the smoke suction hood 29 generates suction force. Finally, the harmful gases will be transported back to the gas storage tank 22 through the conveying pipe 28 for storage treatment. When the plastic film 397 is heated, the second motor 39 is started again. The second motor 39 will drive the threaded rod 391 to rotate again. Through the cooperation of the threaded rod 391 and the slide rod 392, the two sliders 393 can drive the through-hole pallet 394 and the battery 395 thereon to move upward to the bottom of the plastic film 397. Then, the vacuum pump 398 is started, so that the vacuum pump 398 can suck out the air in the blister machine 31 to make the softened plastic film 397 better fit the battery 395.

[0044] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0045] The above-disclosed preferred embodiments of the present invention are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A plastic suction mold for the upper cover of a new energy battery, comprising a heating hood (1), a smoking mechanism (2) and a plastic suction mechanism (3) arranged on the heating hood (1). The smoking mechanism (2) includes a rotating assembly and a connecting assembly; The rotating assembly includes a hoop (21) fixedly connected to the top of the heating hood (1). Inside the hoop (21), an air storage tank (22) is fixedly connected. A processing connecting pipe (23) is threadedly connected to the upper part of the air storage tank (22). The processing connecting pipe (23) communicates with the air storage tank (22). Inside the processing connecting pipe (23), a support frame (24) is fixedly connected. Inside the support frame (24), a first motor (25) is fixedly connected. On the output shaft of the first motor (25), a rotating shaft (26) is fixedly connected. On the outer wall of the rotating shaft (26), a fan blade (27) is fixedly sleeved.

2. The plastic suction mould for the upper cover of a new energy battery according to claim 1, wherein The connecting assembly includes a conveying pipe (28) fixedly connected to the air inlet end of the processing connecting pipe (23). On the top of the heating hood (1), a smoking hood (29) is arranged. On the top of the heating hood (1), a smoking groove (291) is opened. The smoking groove (291) communicates with the smoking hood (29), the conveying pipe (28) and the processing connecting pipe (23).

3. The plastic suction mould for the upper cover of a new energy battery according to claim 2, characterized in that, The plastic suction mechanism (3) includes a heating component and a plastic suction component. The heating component includes a plastic suction machine (31) arranged at the bottom of the heating hood (1). On the top of the plastic suction machine (31), two T-shaped sliders (32) are fixedly connected. Both plastic suction machines (31) are slidably connected to the heating hood (1). Inside the heating hood (1), a number of heating rods (33) are arranged. On the front of the heating hood (1), a handle (34) is fixedly connected.

4. The blister mold for the upper cover of a new energy battery according to claim 3, characterized in that, The plastic suction component includes a rotating groove (35) opened on the top of the plastic suction machine (31). Inside the rotating groove (35), a pressing frame (36) is rotatably connected. Inside the plastic suction machine (31), two sliding grooves (37) are opened.

5. The plastic suction mould for the upper cover of a new energy battery according to claim 4, characterized in that, Inside the plastic suction machine (31), a motor groove (38) is opened. Inside the motor groove (38), a second motor (39) is fixedly connected. On the output shaft of the second motor (39), a threaded rod (391) is fixedly connected.

6. A blister mold for the upper cover of a new energy battery according to claim 5, characterized in that, The threaded rod (391) penetrates through the corresponding sliding groove (37) and is rotatably connected to the corresponding sliding groove (37). Inside the corresponding sliding groove (37), a sliding rod (392) is fixedly connected. On the outer wall of the threaded rod (391), a slider (393) is threadedly sleeved. On the outer wall of the sliding rod (392), a slider (393) is slidably sleeved.

7. The plastic suction mould for the upper cover of a new energy battery according to claim 6, wherein, On the side where two sliders (393) are close to each other, a through-hole tray (394) is fixedly connected. On the top of the through-hole tray (394), a battery (395) is arranged. On the top of the plastic suction machine (31), a limiting groove (396) is opened. Inside the limiting groove (396), a plastic film (397) is arranged. On the left side of the plastic suction machine (31), a vacuum pump (398) is arranged.