Desliming spiral conveyor
The adjustable support structure on the screw conveyor addresses the fixed height issue of existing conveyors, enhancing versatility and preventing sludge spillage by allowing height adjustments.
Patent Information
- Application Number
- CN202422089647.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing desilt screw conveyors have a fixed height position of the support frame supporting the conveyor shell, and cannot adjust the height position of the conveyor shell and the mud discharge shell according to different usage conditions, resulting in lower general use.
A desilt screw conveyor is designed, including a conveying shell, a mud bucket, a drive piece, a propeller, an assembly cover, a fixture, a discharge frame, a barrier and a support structure. The height of the conveying shell is adjusted by driving the telescopic rod and a support cylinder through the hydraulic cylinder, and is equipped with an infrared ray sensor and a controller to control the conveying process to achieve flexible height adjustment.
The height position of the conveying shell and mud discharge shell is adjusted according to different usage conditions, which improves the general use of the equipment and prevents the sludge from falling off when the conveying is stopped.
Smart Images

Figure CN223101768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying machinery, in particular to a sludge removal screw conveyor. Background Art
[0002] In a water station, sludge treatment is required. A large amount of sludge is generated in sewage treatment, and the sludge in the sludge tank needs to be transported and processed. Generally, a sludge removal screw conveyor is used. When the existing sludge removal screw conveyor stops conveying, the sludge in the sludge discharge shell is likely to fall to the ground.
[0003] The prior art (CN220181882U) discloses a sludge removal screw conveyor, which includes a conveying shell. The conveying shell is placed on the ground through the support of a support frame. Bearings are arranged on the opposite inner walls of the conveying shell. A screw propeller is fixedly connected to the rotating shaft. The rotating shaft is driven to rotate by a motor, so that the rotating shaft drives the screw propeller to rotate, facilitating the transportation of the sludge in the sludge tank to the garbage truck through the screw propeller. When the garbage truck is filled with sludge, the motor is turned off, and the electric hydraulic push rod drives the movable baffle to move through the first movable component and the second movable component, so that the movable baffle closes the sludge discharge shell to prevent the sludge that has not been completely discharged in the sludge discharge shell from falling to the ground.
[0004] However, adopting the above method, since the height position of the support frame supporting the conveying shell is fixed, the height positions of the conveying shell and the sludge discharge shell cannot be adjusted according to different usage situations, resulting in low versatility. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a sludge removal screw conveyor, aiming at solving the problem that in the existing sludge removal screw conveyor, since the height position of the support frame supporting the conveying shell is fixed, the height positions of the conveying shell and the sludge discharge shell cannot be adjusted according to different usage situations, resulting in low versatility.
[0006] To achieve the above purpose, the utility model provides a sludge removal screw conveyor, which includes a conveying shell, a sludge inlet hopper and a conveying component. The sludge inlet hopper is arranged on one side of the conveying shell.
[0007] The conveying component includes a driving member, a screw propeller, an assembly cover, two fixing members, a discharge frame, a blocking member and two support structures;
[0008] The driving member is arranged on one side of the conveying shell; the propeller is fixedly connected to the driving member and is located on one side of the driving member; the assembly cover is located on the side of the conveying shell; the two fixing members are respectively arranged on both sides of the assembly cover; the discharge frame is communicated with the conveying shell and is located on one side of the conveying shell; the blocking member is arranged on one side of the discharge frame; the two supporting structures are respectively located on one side of the conveying shell; the supporting structure includes a load-bearing frame, a telescopic rod, a supporting cylinder, a hydraulic cylinder and a supporting base, the load-bearing frame is fixedly connected to the conveying shell and is located on one side of the conveying shell; the telescopic rod is fixedly connected to the load-bearing frame and is located on one side of the load-bearing frame; the supporting cylinder is slidably connected to the telescopic rod and is located on one side of the telescopic rod; the hydraulic cylinder is fixedly connected to the supporting cylinder, and the output end of the hydraulic cylinder is fixedly connected to the telescopic rod and is located inside the supporting cylinder; the supporting base is fixedly connected to the supporting cylinder and is located on one side of the supporting cylinder.
[0009] Wherein, the driving member includes an electric control box, a driving motor and a rotating shaft, the electric control box is fixedly connected to the conveying shell and is located on one side of the conveying shell; the driving motor is fixedly connected to the electric control box and is located inside the electric control box; the rotating shaft is fixedly connected to the output end of the driving motor and is fixedly connected to the propeller and is located on one side of the driving motor.
[0010] Wherein, the fixing member includes a locking screw and a nut, the locking screw is threadedly connected to the assembly cover and is located on one side of the assembly cover; the nut is fixedly connected to the locking screw and is located on one side of the locking screw.
[0011] Wherein, the blocking member includes an electric telescopic cylinder, a connecting block and a blocking plate, the electric telescopic cylinder is fixedly connected to the discharge frame and is located on one side of the discharge frame; the connecting block is fixedly connected to the output end of the electric telescopic cylinder and is located on one side of the electric telescopic cylinder; the blocking plate is fixedly connected to the connecting block and is located on one side of the connecting block.
[0012] Wherein, the conveying assembly further includes two infrared ray sensors and a controller, the two infrared ray sensors are arranged mirror-symmetrically inside the mud inlet hopper; the controller is fixedly connected to the electric control box and is electrically connected to the two infrared ray sensors respectively and is located on one side of the electric control box.
[0013] A sludge-removing spiral conveyor of the present utility model, when transporting sludge, after detecting that the state of the propeller in the conveying shell is correct, the assembly cover is buckled with the conveying shell and fixed by two fixing members. Subsequently, according to the usage situation, the hydraulic cylinder in the support cylinder is controlled to drive the telescopic rod to expand and contract, and the conveying shell is lifted by the load-bearing frame, so that the conveying shell is moved to a suitable height position. Then, the blocking member is opened away from the discharge frame, and the sludge enters the conveying shell through the sludge inlet hopper. The propeller is driven to rotate by the driving member to transport the sludge to the discharge frame, and the sludge is conveyed to the receiving device through the discharge frame, thereby solving the problem that the existing sludge-removing spiral conveyor has a low universality because the height position of the support frame supporting the conveying shell is fixed and thus the height positions of the conveying shell and the sludge discharge shell cannot be adjusted according to different usage situations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0016] Figure 2 It is a schematic diagram of the internal structure of the present utility model.
[0017] Figure 3 It is a cross-sectional view of the support structure of the present utility model without including the load-bearing frame.
[0018] Figure 4 It is a top view of the whole of the present utility model.
[0019] 101 - conveying shell, 102 - sludge inlet hopper, 103 - driving member, 104 - propeller, 105 - assembly cover, 106 - fixing member, 107 - discharge frame, 108 - blocking member, 109 - support structure, 110 - infrared ray sensor, 111 - controller, 112 - load-bearing frame, 113 telescopic rod, 114 - support cylinder, 115 - hydraulic cylinder, 116 - support base, 117 - electrical box, 118 - driving motor, 119 - rotating shaft, 120 - locking screw, 121 - nut, 122 - electric telescopic cylinder, 123 - connecting block, 124 - blocking plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Please refer to Figures 1 - 4 , wherein, Figure 1 It is a schematic diagram of the overall structure of the present utility model, Figure 2 It is a schematic diagram of the internal structure of the present utility model, Figure 3 It is a cross-sectional view of the support structure of the present utility model without including the load-bearing frame,Figure 4 It is the top view of the whole of the present utility model.
[0021] A sludge dewatering screw conveyor of the present utility model includes a conveying shell 101, a sludge inlet hopper 102 and a conveying assembly. The conveying assembly includes a driving member 103, a screw propeller 104, an assembly cover 105, two fixing members 106, a discharge frame 107, a blocking member 108, two support structures 109, two infrared ray sensors 110 and a controller 111. The support structure 109 includes a load-bearing frame 112, a telescopic rod 113, a support cylinder 114, a hydraulic cylinder 115 and a support base 116. The driving member 103 includes an electrical box 117, a driving motor 118 and a rotating shaft 119. The fixing member 106 includes a locking screw 120 and a nut 121. The blocking member 108 includes an electric telescopic cylinder 122, a connecting block 123 and a blocking plate 124. Through the foregoing solution, the problem of the existing sludge dewatering screw conveyor is solved. Since the height position of the support frame for supporting the conveying shell 101 is fixed, the height positions of the conveying shell 101 and the sludge discharge shell cannot be adjusted according to different usage situations, resulting in low versatility.
[0022] For this specific embodiment, the sludge inlet hopper 102 is used to receive sludge and then convey the sludge through the conveying assembly provided on the conveying shell 101.
[0023] Among them, the driving member 103 is arranged on one side of the conveying shell 101; the propeller 104 is fixedly connected to the driving member 103 and is located on one side of the driving member 103; the assembly cover 105 is located on the side of the conveying shell 101; the two fixing members 106 are respectively arranged on both sides of the assembly cover 105; the discharge frame 107 is communicated with the conveying shell 101 and is located on one side of the conveying shell 101; the blocking member 108 is arranged on one side of the discharge frame 107; the two supporting structures 109 are respectively located on one side of the conveying shell 101; the load-bearing frame 112 is fixedly connected to the conveying shell 101 and is located on one side of the conveying shell 101; the telescopic rod 113 is fixedly connected to the load-bearing frame 112 and is located on one side of the load-bearing frame 112; the support cylinder 114 is slidably connected to the telescopic rod 113 and is located on one side of the telescopic rod 113; the hydraulic cylinder 115 is fixedly connected to the support cylinder 114, and the output end of the hydraulic cylinder 115 is fixedly connected to the telescopic rod 113 and is located inside the support cylinder 114; the support base 116 is fixedly connected to the support cylinder 114 and is located on one side of the support cylinder 114. When transporting sludge, after detecting that the state of the propeller 104 in the conveying shell 101 is correct, the assembly cover 105 is buckled with the conveying shell 101 and fixed by the two fixing members 106. Subsequently, according to the usage situation, the hydraulic cylinder 115 in the support cylinder 114 is controlled to drive the telescopic rod 113 to stretch, and the conveying shell 101 is lifted through the load-bearing frame 112, so that the conveying shell 101 is moved to a suitable height position. Then, the blocking member is opened away from the discharge frame 107, and the sludge enters the conveying shell 101 through the mud inlet hopper 102. The propeller 104 is driven by the driving member 103 to rotate to transport the sludge to the discharge frame 107, and the sludge is transported to the receiving device through the discharge frame 107, thus solving the problem that the existing sludge dewatering screw conveyor has a low versatility because the height position of the support frame supporting the conveying shell 101 is fixed and thus the height positions of the conveying shell 101 and the sludge discharge shell cannot be adjusted according to different usage situations.
[0024] Secondly, the electrical control box 117 is fixedly connected to the conveying shell 101 and is located on one side of the conveying shell 101; the driving motor 118 is fixedly connected to the electrical control box 117 and is located inside the electrical control box 117; the rotating shaft 119 is fixedly connected to the output end of the driving motor 118 and is fixedly connected to the propeller 104 and is located on one side of the driving motor 118. The electrical control box 117 is used to support the installation of the driving motor 118, control the driving motor 118 to drive the rotating shaft 119 to rotate, the rotating shaft 119 is used to drive the propeller 104 to rotate, and the propeller 104 is used to convey the sludge.
[0025] Again, the locking screw 120 is threadedly connected to the assembly cover 105 and is located on one side of the assembly cover 105; the nut 121 is fixedly connected to the locking screw 120 and is located on one side of the locking screw 120. When the assembly cover 105 is buckled with the conveying housing 101, use a tool to twist the nut 121 so that the locking screw 120 is threadedly connected to the conveying housing 101, and then the fixing of the assembly cover 105 can be completed.
[0026] In addition, the electric telescopic cylinder 122 is fixedly connected to the discharge frame 107 and is located on one side of the discharge frame 107; the connecting block 123 is fixedly connected to the output end of the electric telescopic cylinder 122 and is located on one side of the electric telescopic cylinder 122; the blocking plate 124 is fixedly connected to the connecting block 123 and is located on one side of the connecting block 123. When sludge is being transported, control the electric telescopic cylinder 122 to drive the connecting plate to drive the blocking plate 124 away from the discharge frame 107, and then the discharge frame 107 can be opened.
[0027] Furthermore, two infrared ray sensors 110 are arranged mirror-symmetrically inside the mud inlet hopper 102; the controller 111 is fixedly connected to the electrical control box 117, and is electrically connected to the two infrared ray sensors 110 respectively, and is located on one side of the electrical control box 117. The two infrared ray sensors 110 are respectively arranged on both sides inside the mud inlet hopper 102. When sludge enters, the infrared rays are blocked, and then the infrared ray sensors 110 transmit the blocking signal to the controller 111. The controller 111 controls the driving motor 118 inside the electrical control box 117 to operate. When the infrared rays are not blocked, the controller 111 does not control the driving motor 118 to operate, so as to achieve the effect of reducing energy consumption. The infrared ray sensors 110 and the controller 111 both adopt existing technologies.
[0028] When using the utility model, when transporting sludge, after checking the state of the propeller 104 in the conveying shell 101 and finding it correct, the assembly cover 105 is buckled with the conveying shell 101. When the assembly cover 105 is buckled with the conveying shell 101, use a tool to twist the nut 121 so that the locking screw 120 is threadedly connected with the conveying shell 101 to complete the fixation of the assembly cover 105. Subsequently, according to the usage situation, control the hydraulic cylinder 115 in the support cylinder 114 to drive the telescopic rod 113 to stretch and lift the conveying shell 101 through the load-bearing frame 112, so that the conveying shell 101 moves to a suitable height position. Control the electric telescopic cylinder 122 to drive the connecting plate to drive the blocking plate 124 away from the discharge frame 107, and the discharge frame 107 can be opened. When the sludge enters the conveying shell 101 through the mud inlet hopper 102, it blocks the signal of the infrared ray sensor 110. Subsequently, the infrared ray sensor 110 transmits the blocking signal to the controller 111, and the controller 111 controls the driving motor 118 in the electrical control box 117 to operate. The driving motor 118 controls the rotating shaft 119 to drive the propeller 104 to rotate to transport the sludge to the discharge frame 107, and the sludge is transported to the receiving device through the discharge frame 107, thus solving the problem that in the existing sludge dewatering screw conveyor, since the height position of the support frame supporting the conveying shell 101 is fixed, the height positions of the conveying shell 101 and the sludge discharge shell cannot be adjusted according to different usage situations, resulting in low versatility.
[0029] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand the whole or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.
Claims
1. A sludge removal screw conveyor, comprising a conveying shell and a sludge inlet hopper, the sludge inlet hopper being arranged on one side of the conveying shell; characterized in that, further comprising a conveying assembly, the conveying assembly includes a driving member, a propeller, an assembly cover, two fixing members, a discharge frame, a blocking member and two supporting structures; the driving member is arranged on one side of the conveying shell; the propeller is fixedly connected to the driving member and is located on one side of the driving member; the assembly cover is located on the side of the conveying shell; the two fixing members are respectively arranged on both sides of the assembly cover; the discharge frame is communicated with the conveying shell and is located on one side of the conveying shell; the blocking member is arranged on one side of the discharge frame; the two supporting structures are respectively located on one side of the conveying shell; the supporting structure includes a load-bearing frame, a telescopic rod, a supporting cylinder, a hydraulic cylinder and a supporting base, the load-bearing frame is fixedly connected to the conveying shell and is located on one side of the conveying shell; the telescopic rod is fixedly connected to the load-bearing frame and is located on one side of the load-bearing frame; the supporting cylinder is slidably connected to the telescopic rod and is located on one side of the telescopic rod; the hydraulic cylinder is fixedly connected to the supporting cylinder, and the output end of the hydraulic cylinder is fixedly connected to the telescopic rod and is located inside the supporting cylinder; the supporting base is fixedly connected to the supporting cylinder and is located on one side of the supporting cylinder.
2. The sludge removal screw conveyor according to claim 1, characterized in that, the driving member includes an electrical control box, a driving motor and a rotating shaft, the electrical control box is fixedly connected to the conveying shell and is located on one side of the conveying shell; the driving motor is fixedly connected to the electrical control box and is located inside the electrical control box; the rotating shaft is fixedly connected to the output end of the driving motor and is fixedly connected to the propeller and is located on one side of the driving motor.
3. The sludge removal screw conveyor according to claim 2, characterized in that, the fixing member includes a locking screw and a nut, the locking screw is threadedly connected to the assembly cover and is located on one side of the assembly cover; the nut is fixedly connected to the locking screw and is located on one side of the locking screw.
4. The sludge removal screw conveyor according to claim 3, characterized in that, the blocking member includes an electric telescopic cylinder, a connecting block and a blocking plate, the electric telescopic cylinder is fixedly connected to the discharge frame and is located on one side of the discharge frame; the connecting block is fixedly connected to the output end of the electric telescopic cylinder and is located on one side of the electric telescopic cylinder; the blocking plate is fixedly connected to the connecting block and is located on one side of the connecting block.
5. The sludge removal screw conveyor according to claim 4, characterized in that, the conveying assembly further includes two infrared ray sensors and a controller, the two infrared ray sensors are arranged mirror-symmetrically inside the sludge inlet hopper; the controller is fixedly connected to the electrical control box and is electrically connected to the two infrared ray sensors respectively and is located on one side of the electrical control box.
Citation Information
Patent Citations
Desliming screw conveyor
CN220181882U