Damage reducing device for closed material conveying pipeline
The material closed transport pipe system addresses pipe erosion and blockages by regulating air pressure and flow rate, improving stability and reducing maintenance through a gas distribution mechanism and vibration mechanism.
Patent Information
- Application Number
- CN202422403264.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing ash conveying device has caused materials to wear and erode the pipeline due to excessive gas source pressure, which increases the frequency of maintenance and environmental pollution, and is unstable in transportation.
By setting up structures such as air regulating plates and ash barrier nets, the air volume and flow rate of compressed air are controlled, and combined with vibrating motors and air cannons can ensure uniform material transportation and prevent pipe wear and blockage.
It effectively reduces the maintenance frequency of ash conveyor equipment, improves operating efficiency, and reduces environmental pollution and maintenance costs.
Smart Images
Figure CN223102082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material transportation, and is a device for reducing loss of a closed material transportation pipeline. Background Art
[0002] A large amount of powder and dust are generated during the raw material production process. To solve the powder transportation problem and prevent environmental pollution, a fully enclosed transportation method is adopted for transportation and collection. Due to design defects of the ash transportation device, the transportation is unstable. During the transportation process, due to too high air source pressure, the material severely scours the pipeline, resulting in increased maintenance costs, environmental pollution, pipe blockage, and high labor intensity of workers. Summary of the Invention
[0003] The utility model provides a device for reducing loss of a closed material transportation pipeline, which overcomes the above-mentioned deficiencies of the prior art and can effectively solve the problems of wear and scouring of the pipeline caused by too high air source pressure in the existing ash transportation device, increases the maintenance frequency, and reduces the operation efficiency of the ash transportation device.
[0004] The technical solution of the utility model is realized by the following measures: A device for reducing loss of a closed material transportation pipeline includes a ash bin, a pneumatic conveying bin pump, and a compressed air storage tank. A down-ash pipeline is fixedly connected between the bottom outlet of the ash bin and the top inlet of the pneumatic conveying bin pump. An air delivery pipeline is fixedly connected between the upper inlet of the pneumatic conveying bin pump and the outlet of the compressed air storage tank. An ash transportation pipeline is fixedly connected to the bottom outlet of the pneumatic conveying bin pump. The air delivery pipeline includes a first air delivery pipe section and a second air delivery pipe section. An air regulating plate is arranged between the first air delivery pipe section and the second air delivery pipe section. A plurality of air regulating holes are arranged at intervals along the circumference in the middle of the air regulating plate. The right end of the first air delivery pipe section, the air regulating plate, and the left end of the second air delivery pipe section are connected together by a flange.
[0005] The following is a further optimization and / or improvement of the above technical solution of the utility model:
[0006] The above further includes a dust retaining net. The ash transportation pipeline includes a first ash transportation pipe section, an anti-blocking pipe section, and a second ash transportation pipe section. A dust retaining net is arranged between the anti-blocking pipe section and the second ash transportation pipe section. The right end of the first ash transportation pipe section and the left end of the anti-blocking pipe section are connected together by a flange. The right end of the anti-blocking pipe section, the dust retaining net, and the left end of the second ash transportation pipe section are connected together by a flange.
[0007] The above further includes a sealing gasket. A sealing gasket is arranged between the right end of the first air delivery pipe section and the air regulating plate, between the air regulating plate and the left end of the second air delivery pipe section, between the first ash transportation pipe section and the left end of the anti-blocking pipe section, between the right end of the anti-blocking pipe section and the dust retaining net, and between the dust retaining net and the left end of the second ash transportation pipe section.
[0008] The above also includes a maintenance window. An inspection opening is provided on the outer side of the middle part of the anti-blocking pipe section, and a maintenance window is installed on the outer side of the anti-blocking pipe section corresponding to the position of the inspection opening.
[0009] The above also includes a feed valve and an air inlet valve. A feed valve is provided on the ash discharge pipeline, and an air inlet valve is provided on the first air delivery pipe section.
[0010] The above also includes a vibration motor and an air cannon. A vibration motor is fixedly installed on the left side of the lower part of the ash bin, a support frame is fixedly installed on the right side of the lower part of the ash bin, an air cannon is provided on the upper side of the support frame, an air inlet is provided on the ash bin corresponding to the position of the air cannon, and an exhaust pipe is fixedly connected between the air outlet of the air cannon and the air inlet of the ash bin.
[0011] The structure of the utility model is reasonable and compact, and it is convenient to use. By setting the air regulating plate, the compressed air in the air delivery pipeline enters the pneumatic conveying silo pump evenly and at a constant speed, so as to control the gas volume and flow rate of the compressed air, effectively avoid the wear and erosion of the ash conveying pipeline caused by large gas volume and fast flow rate, reduce the maintenance frequency and maintenance cost, and improve the operation rate of the ash conveying device. Description of the Drawings
[0012] Attached Figure 1 is a process flow schematic diagram of the utility model.
[0013] Attached Figure 2 is an enlarged structural schematic diagram of the air delivery pipeline in the utility model.
[0014] Attached Figure 3 is an enlarged structural schematic diagram of the ash conveying pipeline in the utility model.
[0015] Attached Figure 4 is a left-view enlarged structural schematic diagram of the air regulating plate in the utility model.
[0016] Attached Figure 5 is a left-view enlarged structural schematic diagram of the ash baffle in the utility model.
[0017] Attached Figure 1 The codes in are respectively: 1 is the ash bin, 2 is the pneumatic conveying silo pump, 3 is the compressed air storage tank, 4 is the ash discharge pipeline, 5 is the first air delivery pipe section, 6 is the second air delivery pipe section, 7 is the air regulating plate, 8 is the air regulating hole, 9 is the ash baffle, 10 is the first ash conveying pipe section, 11 is the anti-blocking pipe section, 12 is the second ash conveying pipe section, 13 is the maintenance window, 14 is the feed valve, 15 is the air inlet valve, 16 is the vibration motor, 17 is the air cannon, 18 is the support frame, 19 is the exhaust pipe. Detailed Embodiments
[0018] The utility model is not limited by the following embodiments, and the specific implementation manners can be determined according to the technical solution of the utility model and the actual situation.
[0019] In the present utility model, unless otherwise specified, the equipment and devices used are the existing well-known and commonly used equipment and devices in the art. For example, the air cannon can be the existing well-known and commonly used equipment.
[0020] In the present utility model, for the convenience of description, the description of the relative position relationship of each component is carried out according to the Figure 1 layout mode of the attached drawings of the specification. For example, the position relationships such as front, rear, upper, lower, left, and right are determined according to the Figure 1 layout direction of the attached drawings of the specification.
[0021] The present utility model will be further described below in conjunction with the embodiments and the drawings:
[0022] Embodiment 1: As shown in Figure 1 、 2 and 4, the material airtight conveying pipeline loss reduction device includes a dust bin 1, a pneumatic conveying silo pump 2, and a compressed air storage tank 3. A down ash pipeline 4 is fixedly connected between the bottom outlet of the dust bin 1 and the top inlet of the pneumatic conveying silo pump 2. An air pipeline is fixedly connected between the upper inlet of the pneumatic conveying silo pump 2 and the outlet of the compressed air storage tank 3. The bottom outlet of the pneumatic conveying silo pump 2 is fixedly connected with an ash conveying pipeline. The air pipeline includes a first air pipeline section 5 and a second air pipeline section 6. An air regulating plate 7 is arranged between the first air pipeline section 5 and the second air pipeline section 6. A plurality of air regulating holes 8 are arranged at intervals along the circumference in the middle of the air regulating plate 7. The right end of the first air pipeline section 5, the air regulating plate 7, and the left end of the second air pipeline section 7 are connected together by flanges.
[0023] By arranging the air regulating plate 7 in the present utility model, the compressed air in the air pipeline enters the pneumatic conveying silo pump 2 evenly and at a constant speed, thereby controlling the gas volume and flow rate of the compressed air, effectively avoiding the abrasion and erosion of the ash conveying pipeline caused by a large gas volume and a fast flow rate, reducing the maintenance frequency and maintenance cost, and improving the operation efficiency of the ash conveying device.
[0024] According to actual needs, the above-mentioned material airtight conveying pipeline loss reduction device can be further optimized or / and improved:
[0025] Embodiment 2: The difference from Embodiment 1 is that: as shown in Figure 1 、 3 and 5, it further includes a dust blocking net 9. The ash conveying pipeline includes a first ash conveying pipe section 10, an anti-blocking pipe section 11, and a second ash conveying pipe section 12. A dust blocking net 9 is arranged between the anti-blocking pipe section 11 and the second ash conveying pipe section 12. The right end of the first ash conveying pipe section 10 and the left end of the anti-blocking pipe section 11 are connected together by flanges. The right end of the anti-blocking pipe section 11, the dust blocking net 9, and the left end of the second ash conveying pipe section 12 are connected together by flanges.
[0026] During use, by setting up the dust blocking net 9, foreign matters such as ash blocks are intercepted in the anti-blocking pipe section 11. Utilizing the compressed air scouring during pneumatic ash conveying, the ash blocks and other foreign matters are broken up, ensuring the normal operation of pneumatic ash conveying. And the tar separated from the purified ash is intercepted by the dust blocking net 9. After regularly cleaning the dust blocking net 9, the smooth operation of pneumatic ash conveying can be ensured; By setting the installation method of flange connection, it is convenient to remove the anti-blocking pipe section 11 and then clean foreign matters such as ash blocks and tar lumps intercepted by the dust blocking device, effectively solving the problem of difficult maintenance after the ash conveying pipeline is blocked in the existing calcium carbide furnace purification system.
[0027] Example 3: The difference from Example 2 is that as shown in the attached Figure 1 、 2 figure, it further includes gaskets. There are gaskets between the right end of the first air conveying pipe section 5 and the air regulating plate 7, between the air regulating plate 7 and the left end of the second air conveying pipe section 6, between the left end of the first ash conveying pipe section 10 and the anti-blocking pipe section 11, between the right end of the anti-blocking pipe section 11 and the dust blocking net 9, and between the dust blocking net 9 and the left end of the second ash conveying pipe section 12.
[0028] During use, by using gaskets for sealing, air leakage is prevented from causing equipment failures. According to requirements, the gasket can be an asbestos gasket.
[0029] Example 4: The difference from Examples 2 to 3 is that as shown in the attached Figure 1 、 2 figure, it further includes a maintenance window 13. There is a maintenance opening on the outer side of the middle part of the anti-blocking pipe section 11, and a maintenance window 13 is installed on the outer side of the anti-blocking pipe section 11 corresponding to the position of the maintenance opening.
[0030] During use, by setting up the maintenance window 13, foreign matters such as ash blocks and tar lumps in the blocked ash conveying pipeline can be taken out without disassembling the flange.
[0031] Example 5: The difference from Examples 1 to 4 is that as shown in the attached Figure 1 、 2 figure, it further includes a feed valve 14 and an air inlet valve 15. A feed valve 14 is provided on the ash discharge pipeline 4, and an air inlet valve 15 is provided on the first air conveying pipe section 5.
[0032] Example 6: The difference from Examples 1 to 5 is that it further includes a vibration motor 16 and an air cannon 17. A vibration motor 16 is fixedly installed on the left side of the lower part of the ash bin 1, a support frame 18 is fixedly installed on the right side of the lower part of the ash bin 1, an air cannon 17 is provided on the upper side of the support frame 18, there is an air inlet on the ash bin 1 corresponding to the position of the air cannon 17, and an exhaust pipe 19 is fixedly connected between the air outlet of the air cannon 17 and the air inlet of the ash bin 1.
[0033] During use, by controlling the vibration motor 16, the dust accumulated and adhered in the ash bin 1 is shaken down. By setting the air cannon 17, after reaching the set pressure, the exhaust port of the air cannon 17 discharges high-pressure gas into the ash bin 1 for reverse blowing to blow down the accumulated and adhered dust, keeping the ash bin 1 unobstructed. The vibration motor 16 and the air cannon 17 can enhance dust removal and greatly reduce the situation of dust accumulation in the ash bin 1.
[0034] As required, on each pipeline and equipment of the material closed conveying pipeline loss reduction device, conventional valves, thermometers, pressure gauges, etc. well-known and commonly used in the art can also be set according to production needs.
[0035] The above technical features constitute the embodiments of the present utility model, which have strong adaptability and implementation effects. Non-essential technical features can be increased or decreased according to actual needs to meet the requirements of different situations.
[0036] The use process of the embodiment of the present utility model: First, the material in the ash bin 1 is sent to the pneumatic conveying silo pump 2 through the ash discharge pipeline 4. The compressed air in the compressed air storage tank 3 is adjusted and controlled by the air regulating plate 7 on the air pipeline to control the air volume and flow rate of the compressed air, and the compressed air is evenly sent to the pneumatic conveying silo pump 2, and the material in the pneumatic conveying silo pump 2 is sent out through the ash conveying pipeline by the compressed air.
Claims
1. A device for reducing losses in a closed material conveying pipeline, characterized in that It includes a ash silo, a pneumatic conveying bin pump and a compressed air storage tank. There is a fixed connection of a ash discharge pipeline between the bottom outlet of the ash silo and the top inlet of the pneumatic conveying bin pump. There is a fixed connection of an air pipeline between the upper inlet of the pneumatic conveying bin pump and the outlet of the compressed air storage tank. The bottom outlet of the pneumatic conveying bin pump is fixedly connected with a ash transportation pipeline. The air pipeline includes a first air pipeline section and a second air pipeline section. There is an air regulating plate between the first air pipeline section and the second air pipeline section. A number of air regulating holes are arranged at intervals along the circumference in the middle of the air regulating plate. The right end of the first air pipeline section, the air regulating plate and the left end of the second air pipeline section are connected together by flanges.
2. The material closed conveying pipeline loss reduction device according to claim 1, characterized in that It also includes a ash blocking net. The ash transportation pipeline includes a first ash transportation pipe section, an anti-blocking pipe section and a second ash transportation pipe section. There is a ash blocking net between the anti-blocking pipe section and the second ash transportation pipe section. The right end of the first ash transportation pipe section and the left end of the anti-blocking pipe section are connected together by flanges. The right end of the anti-blocking pipe section, the ash blocking net and the left end of the second ash transportation pipe section are connected together by flanges.
3. The material closed conveying pipeline loss reduction device according to claim 2, wherein It also includes gaskets. There is a gasket between the right end of the first air pipeline section and the air regulating plate, a gasket between the air regulating plate and the left end of the second air pipeline section, a gasket between the first ash transportation pipe section and the left end of the anti-blocking pipe section, a gasket between the right end of the anti-blocking pipe section and the ash blocking net, and a gasket between the ash blocking net and the left end of the second ash transportation pipe section.
4. The material closed conveying pipeline loss reduction device according to claim 2 or 3, characterized in that It also includes a maintenance window. There is a maintenance opening on the outer side of the middle part of the anti-blocking pipe section, and a maintenance window is installed on the outer side of the anti-blocking pipe section corresponding to the position of the maintenance opening.
5. The material closed conveying pipeline loss reduction device according to claim 1 or 2 or 3, characterized in that It also includes a feed valve and an air inlet valve. The feed valve is arranged on the ash discharge pipeline, and the air inlet valve is arranged on the first air pipeline section.
6. The material closed conveying pipeline loss reduction device according to claim 4, wherein It also includes a feed valve and an air inlet valve. The feed valve is arranged on the ash discharge pipeline, and the air inlet valve is arranged on the first air pipeline section.
7. The material closed conveying pipeline loss reduction device according to claim 1 or 2 or 3 or 6, characterized in that It also includes a vibration motor and an air cannon. The vibration motor is fixedly installed on the left side of the lower part of the ash silo, and a support frame is fixedly installed on the right side of the lower part of the ash silo. An air cannon is arranged on the upper side of the support frame. There is an air inlet on the ash silo corresponding to the position of the air cannon. There is a fixed connection of an exhaust pipe between the air outlet of the air cannon and the air inlet of the ash silo.
8. The material closed conveying pipeline loss reduction device according to claim 4, characterized in that It also includes a vibration motor and an air cannon. The vibration motor is fixedly installed on the left side of the lower part of the ash silo, and a support frame is fixedly installed on the right side of the lower part of the ash silo. An air cannon is arranged on the upper side of the support frame. There is an air inlet on the ash silo corresponding to the position of the air cannon. There is a fixed connection of an exhaust pipe between the air outlet of the air cannon and the air inlet of the ash silo.
9. The material closed conveying pipeline loss reduction device according to claim 5, characterized in that It also includes a vibration motor and an air cannon. The vibration motor is fixedly installed on the left side of the lower part of the ash silo, and a support frame is fixedly installed on the right side of the lower part of the ash silo. An air cannon is arranged on the upper side of the support frame. There is an air inlet on the ash silo corresponding to the position of the air cannon. There is a fixed connection of an exhaust pipe between the air outlet of the air cannon and the air inlet of the ash silo.