Adjustable carrier roller frame for steel wire rope of mine hoist
The adjustable roller support system with a buffer mechanism addresses the instability of steel wire ropes in mine hoists by providing consistent support, improving safety and efficiency.
Patent Information
- Application Number
- CN202422365296.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing mine hoist wire rope brackets have problems such as difficult to install and debug, the rollers cannot be adjusted at any time, the uneven sag of the wire rope leads to swing and wear, and low lifting efficiency.
An adjustable roller frame including a support seat, a rocker arm and a roller is designed, and a buffer support mechanism is used to enable the roller to swing with the pressure of the wire rope through the buffer assembly and elastic member. The height adjustment of the roller is achieved in combination with the adjustment screw to ensure that the roller is closely attached to the wire rope and reduces swing and wear.
The smooth operation of the wire rope is achieved, reducing the risk of the wire rope jumping out of the rope groove and the wheel, significantly improving safety and efficiency, the service life of the wire rope is extended, and the system operation is stable and reliable.
Smart Images

Figure CN223102464U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining equipment, in particular to an adjustable roller frame for a mine hoist wire rope. Background Art
[0002] Some hoists are limited by space during installation. Multiple hoists can only be arranged on the same side, resulting in a 79-meter-long rope extension for a 5-meter hoist. To solve the problem of large wire rope swing during hoist operation, wire rope rollers are installed between the derrick and the hoist room to support the wire rope and solve the swing and jump problems of the wire rope during operation.
[0003] The existing wire rope bracket directly installs the roller on the bracket steel beam, and the wire rope and the roller are in hard contact. The following problems exist during operation: Since the roller is directly installed on the steel beam, it is necessary to adjust the distance between the roller and the wire rope by adding a shim, and the installation and debugging of the roller is difficult; since the roller is fixedly installed and cannot be adjusted at any time, when the bucket is in the upper half of the shaft, the wire rope has a large verticality, and the roller is in an excessive rope resistance state; when the bucket is in the lower half of the shaft, the wire rope has a small verticality, and the roller is separated from the wire rope, and it cannot play a supporting role; the sliding bearing used in the original roller has a large rotation resistance, and the roller speed cannot keep up with the wire rope speed, which easily causes the roller to wear. Because the wire rope bracket cannot support the wire rope well, the wire rope has a large swing and jumps, causing the wire rope to bite the rope or even jump out of the rope groove and the sheave, and it is impossible to speed up at full speed, and it can only maintain low speed operation, with high system risks and low lifting efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an adjustable roller frame for a mine hoist wire rope.
[0005] The utility model solves the above-mentioned technical problem with the following technical solution: an adjustable roller frame for a mine hoist wire rope, comprising a support seat, a rocker arm and a roller, wherein the roller is rotatably mounted on the rocker arm, the roller is used to support the wire rope, the rocker arm is mounted on the support seat through a buffer support mechanism, the buffer support mechanism comprises a buffer assembly, the buffer assembly comprises a support rod and an elastic member, one end of the support rod is connected to the rocker arm, and the other end is connected to the support seat, and the elastic member is sleeved on the support rod.
[0006] On the basis of the above technical solution, the present invention can also make the following improvements to the above technical solution:
[0007] Preferably, the buffer support mechanism further includes a support assembly, the support assembly includes a support beam and a plurality of adjusting screws, the plurality of adjusting screws are arranged along the length direction of the support beam, the end of the adjusting screw abuts against the rocker arm, and the elastic member is located between the support beam and the support seat.
[0008] Preferably, there are multiple groups of the buffer assemblies, and the buffer assemblies are arranged at intervals with the adjusting screws.
[0009] Preferably, the elastic member is a spring or a rubber spring.
[0010] Preferably, both ends of the idler are mounted on the rocker arm through bearing seats.
[0011] Preferably, the support beam is a U-shaped beam with an opening downward, and the end of the elastic member is located within the opening.
[0012] Preferably, an I-beam is connected to the end of the rocker arm, and the I-beam is located at the end far from the idler.
[0013] The beneficial effects of the present invention are as follows: By providing the buffer support mechanism, the idler and the rocker arm can swing following the pressure of the wire rope, enabling the idler to fit the running wire rope, forming a good support for the wire rope, making the wire rope run smoothly, greatly reducing the risk of the wire rope jumping out of the rope groove and the sheave, and at the same time, due to the reduction of the wire rope biting situation, significantly improving the safety factor of the wire rope and enhancing the lifting efficiency of the hoist; Due to the addition of the buffer support mechanism, the hard impact between the wire rope and the idler and the rocker arm is eliminated, and the system runs stably and reliably, and can be popularized and applied in the winding hoisting system of ultra-deep wells and large depths. Description of the Drawings
[0014] Figure 1 is the front view of the adjustable idler bracket of the present invention;
[0015] Figure 2 is the side view of the adjustable idler bracket of the present invention.
[0016] The reference numerals are recorded as follows: 1, support seat; 2, support beam; 3, rocker arm; 4, idler; 5, support rod; 6, elastic member; 7, adjusting screw; 8, bearing seat; 9, I-beam; 10, wire rope. Detailed Embodiments
[0017] The principles and features of the present invention are described below in conjunction with the drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0018] As Figure 1 and Figure 2As shown, the utility model discloses an adjustable roller frame for a wire rope of a mine hoist, comprising a support seat 1, a rocker arm 3 and a roller 4, the roller 4 being rotatably mounted on the rocker arm 3, the roller 4 being used to support the wire rope 10, the rocker arm 3 being mounted on the support seat 1 through a buffer support mechanism, when in use, the support seat 1 and the rocker arm 3 are mounted on the steel frame, the buffer support mechanism comprising a buffer assembly, the buffer assembly comprising a support rod 5 and an elastic member 6, one end of the support rod 5 being connected to the rocker arm 3, and the other end being connected to the support seat 1, the elastic member 6 being sleeved on the support rod 5, the elastic member 6 being a spring or a rubber spring, which ensures the buffering effect on the roller 4 and the rocker arm 3, so that the roller 4 can be in close contact with the wire rope 10, thereby improving the service life of the wire rope 10 and the safety of use.
[0019] Furthermore, the buffer support mechanism also includes a support assembly, which includes a support beam 2 and a plurality of adjusting screws 7, the plurality of adjusting screws 7 are arranged along the length direction of the support beam 2, the ends of the adjusting screws 7 are against the rocker arm 3, the support rod 5 passes through the support beam 2 and is connected to the rocker arm 3, and the elastic member 6 is located between the support beam 2 and the support seat 1. The height of the rocker arm 3 and the roller 4 can be adjusted by adjusting the screw 7, so that the outer wall of the roller 4 can effectively support the wire rope 10, reduce the swing and jump of the wire rope 10, and ensure the safety of use.
[0020] Furthermore, the adjusting screw 7 is fixed to the supporting beam 2 by a locking nut, so that the firmness of the installation of the adjusting screw 7 is ensured, the structure is simple, and the operation is convenient.
[0021] There are multiple groups of buffer components, and the buffer components and the adjusting screw 7 are arranged at intervals to ensure the support and buffering effect of the rocker arm 3 and the roller 4.
[0022] In this embodiment, specifically, both ends of the roller 4 are mounted on the rocker arm 3 through the bearing seat 8. The bearing seat 8 can provide stable support for the roller 4, ensure that the roller 4 rotates flexibly, and enable the rotation speed of the roller 4 to keep up with the speed of the wire rope 10, thereby avoiding resistance to the wire rope 10 and reducing the wear of the roller 4.
[0023] The support beam 2 is a U-shaped beam with an opening facing downward, and the end of the elastic member 6 is located in the opening. The opening structure limits the elastic member 6 to avoid tilting, thereby ensuring a stable support effect for the rocker arm 3.
[0024] The end of the rocker arm 3 is connected with an I-beam 9, and the I-beam 9 is located at an end away from the roller 4, and the I-beam 9 is installed on a steel frame to ensure the support strength of the rocker arm 3 and reduce the shaking of the rocker arm 3.
[0025] With the adjustable idler bracket of the present utility model, the lifting speed of the hoist is increased from the existing 3 m / s to the full speed of 6 m / s, and the lifting efficiency is increased by 100% compared with the prior art. In the prior art, due to reasons such as swinging and jumping of the steel wire rope of the air intake shaft hoist, the rope biting is serious, and the service life is 6 months. After adopting this adjustable idler bracket, the swinging and jumping phenomena of the steel wire rope 10 are basically eliminated, the rope biting is significantly reduced, and the service life of the steel wire rope 10 can be extended by 4 - 6 months, significantly improving the service life of the steel wire rope 10 and reducing the use cost.
[0026] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An adjustable idler bracket for the steel wire rope of a mine hoist, characterized in that, It includes a support base (1), a rocker arm (3) and a roller (4). The roller (4) is rotatably mounted on the rocker arm (3). The roller (4) is used to support a wire rope (10). The rocker arm (3) is mounted on the support base (1) through a buffer support mechanism. The buffer support mechanism includes a buffer component. The buffer component includes a support rod (5) and an elastic member (6). One end of the support rod (5) is connected to the rocker arm (3), and the other end is connected to the support base (1). The elastic member (6) is sleeved on the support rod (5).
2. The adjustable idler bracket for the steel wire rope of a mine hoist according to claim 1, wherein, The buffer support mechanism further includes a support component. The support component includes a support beam (2) and a plurality of adjusting screws (7). The plurality of adjusting screws (7) are arranged along the length direction of the support beam (2). The end of the adjusting screw (7) abuts against the rocker arm (3). The elastic member (6) is located between the support beam (2) and the support base (1).
3. The adjustable idler bracket for the steel wire rope of a mine hoist according to claim 2, wherein, There are multiple groups of the buffer components, and the buffer components are arranged at intervals with the adjusting screws (7).
4. The adjustable idler bracket for the steel wire rope of a mine hoist according to claim 2 or 3, characterized in that, The elastic member (6) is a spring or a rubber spring.
5. The adjustable idler bracket for the steel wire rope of a mine hoist according to claim 1, characterized in that, Both ends of the roller (4) are mounted on the rocker arm (3) through bearing seats (8).
6. The adjustable idler bracket for the steel wire rope of a mine hoist according to claim 2, characterized in that, The support beam (2) is a U-shaped beam with an opening facing downwards, and the end of the elastic member (6) is located within the opening.
7. The adjustable idler bracket for the wire rope of a mine hoist according to claim 1, characterized in that An I-beam (9) is connected to the end of the rocker arm (3), and the I-beam (9) is located at the end far from the roller (4).