New energy automobile tire repair liquid filling and labeling production line

The automated supplement tire liquid filling and labeling line addresses inefficiencies by using an automatic sorting system, pressure filling, and precise labeling to enhance safety and efficiency in new energy vehicle tire liquid production.

CN223102709UActive Publication Date: 2025-07-15DONGGUAN PINGKONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421737588.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-15
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing new energy vehicle tire replenishment liquid filling production lines are inefficient, have poor filling accuracy, poor labeling, high labor intensity, and have great production risks, and rely on manual operations.

Method used

A new energy vehicle tire repair liquid filling and labeling production line is designed, including automatic material processing mechanism, A material pressure filling mechanism, upper seal plug assembly mechanism, B material pressure filling mechanism, visual positioning labeling mechanism, circular labeling mechanism and laser coding mechanism to realize automated mechanical operations.

Benefits of technology

It realizes automated production, reduces labor output, improves filling accuracy, avoids bubbles and wrinkles, ensures that the labels are firmly attached, and reduces production costs and hidden dangers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223102709U_ABST
    Figure CN223102709U_ABST
Patent Text Reader

Abstract

The utility model discloses a new energy automobile tire repair liquid filling and labeling production line. The production line comprises an automatic sorting mechanism and a labeling mechanism, wherein the automatic sorting mechanism is used for sorting round cans and conveying the round cans one by one; the A material pressure filling mechanism is used for filling the round can with the A material and is provided with a cleaning unit; the upper sealing plug assembling mechanism is used for assembling a sealing plug to the filled round can; the material B pressure filling mechanism is used for filling a material B into the round can provided with the sealing plug; the visual positioning labeling mechanism is used for attaching a label to the bottom of the round can; and the circumferential labeling and laser coding mechanism is used for labeling and coding the circular can body. According to the automatic sealing plug assembling machine, the automatic material arranging mechanism, the A material pressure filling mechanism, the upper sealing plug assembling mechanism, the B material pressure filling mechanism, the visual positioning labeling mechanism and the circumferential labeling and laser coding mechanism are sequentially arranged, so that mechanical operation is achieved, automation is achieved, and labor output is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling technology, in particular to a filling and labeling production line for tire repair liquid of new energy vehicles. Background Art

[0002] The filling of tire repair liquid cans refers to the process of pouring tire repair liquid into cans. During the production process of tire repair liquid, operations such as filling, labeling, and coding are required. For the existing filling processes of two kinds of materials A and B inside round cans, assembly processes, labeling processes, inspection processes, and laser printing date coding processes. Some rely on semi-automatic machines and most rely on manual labor to complete.

[0003] Its technological disadvantages are: overall low efficiency, poor filling accuracy, the label is not firmly attached, air bubbles are easily generated in the filled materials, the attached label is not firmly attached, the labor intensity of workers is large, the cost cannot be reduced, and there are relatively large production hazards. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an improved filling and labeling production line for tire repair liquid of new energy vehicles.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions: A filling and labeling production line for tire repair liquid of new energy vehicles, comprising:

[0006] An automatic material sorting mechanism for sorting round cans and conveying them one by one;

[0007] A pressure filling mechanism for material A to fill material A into round cans, and the pressure filling mechanism for material A has a cleaning unit;

[0008] An upper sealing plug assembly mechanism for assembling sealing plugs onto the filled round cans;

[0009] A pressure filling mechanism for material B to fill material B into round cans equipped with sealing plugs;

[0010] A vision positioning labeling mechanism for attaching labels to the bottom of round cans;

[0011] A circumferential labeling and laser coding mechanism for attaching labels and coding to the round can body.

[0012] Specifically, it further includes a welding machine for welding the sealing plugs to the round cans, and the welding machine intersects with the upper sealing plug assembly mechanism and the pressure filling mechanism for material B.

[0013] Specifically, the automatic material sorting mechanism includes a large disc, a material pushing component for pushing the round cans inside the large disc to the outlet of the large disc, an anti-jamming component provided on the material pushing component to prevent the round cans from getting stuck during circular rotation on the large disc, and a driving component provided at the bottom of the large disc to drive the material pushing component to perform circular motion.

[0014] Specifically, the A material pressure filling mechanism includes a first plate chain conveying mechanism that converges with the outlet of the large disc, a first stopping component provided on the side of the first plate chain conveying mechanism to stop the round cans conveyed by the first plate chain conveying mechanism one by one and release them one by one, a first rotating and positioning round can component for positioning the round cans and adjusting the filling direction of the round hole A of the round cans, and an A material filling mechanism for filling A material into the round cans. The A material filling mechanism includes a first lifting device, several first filling heads arranged side by side on the first lifting device and driven by the first lifting device to descend to insert the nozzles into the inner bottom of the round cans, several first flow meters connected to each first filling head through pipelines to measure the filling flow rate, and a first pressure tank connected to the first flow meters through pipelines and filled with A material. A first pneumatic ball valve for electrically connecting the first filling head to the first flow meter to start the first filling head for filling is provided on the first filling head. The cleaning unit is connected to the first pressure tank through a pipeline.

[0015] Specifically, the cleaning unit includes a cleaning tank filled with a cleaning agent and a diaphragm pump respectively connected to the cleaning tank and the first pressure tank through pipelines. A feeding funnel for adding the cleaning agent is provided at the top of the cleaning tank.

[0016] Specifically, the upper sealing plug assembling mechanism includes a second plate chain conveying mechanism that converges with the first plate chain conveying mechanism, a second stopping component provided on the side of the second plate chain conveying mechanism to stop the round cans conveyed by the second plate chain conveying mechanism one by one and release them one by one, a positioning component provided on the side of the second stopping component for positioning the round cans, a sealing plug vibrating plate provided on the other side of the second plate chain conveying mechanism for conveying the sealing plugs, and a manipulator provided on the side of the sealing plug vibrating plate and having a first CCD camera for judging the position of the round hole A of the round cans; a sealing plug sorting and positioning mechanism is provided at the discharging end of the sealing plug vibrating plate. The sealing plug sorting and positioning mechanism includes a positioning plate with a guiding groove, and a positioning block that slides on the positioning plate and is pushed by a cylinder to receive the sealing plug and then push a positioning block that is misaligned with the discharging end of the sealing plug vibrating plate. A positioning groove that fits the sealing plug is provided on the positioning block; a customized mold for pressing down the sealing plug to reach a specified depth and a suction cup for sucking the sealing plug are provided on the manipulator; a side-pushing tank body component for pushing the tank body equipped with the sealing plug out of the second plate chain conveying mechanism is provided at the end of the second plate chain conveying mechanism.

[0017] Specifically, the B material pressure filling mechanism includes a third plate chain conveyor mechanism, a third stopping component disposed on the side of the third plate chain conveyor mechanism for stopping the round cans conveyed by the third plate chain conveyor mechanism one by one and releasing them one by one, a second rotating and positioning round can component for positioning the round cans and adjusting the filling direction of the round holes B of the round cans, and a B material filling mechanism for filling A material into the round cans. The B material filling mechanism includes a second lifting device, several second filling heads arranged side by side on the second lifting device and driven by the second lifting device to descend to insert the nozzles into the bottom of the round cans, several second flow meters connected to each second filling head through pipes to measure the filling flow rate, and a second pressure tank connected to the second flow meters through pipes and filled with B material. A second pneumatic ball valve electrically connected to the second flow meter is provided on the second filling head to start the second filling head for filling.

[0018] Specifically, the visual positioning and labeling mechanism includes a fourth plate chain conveyor mechanism intersecting with the third plate chain conveyor mechanism, a clamping and conveying component intersecting with the fourth plate chain conveyor mechanism and used for clamping and moving the round cans, a first label peeling machine disposed on one side of the clamping and conveying component for peeling the labels, and a labeling manipulator for attaching the peeled labels to the bottom of the round cans. A second CCD camera electrically connected to the labeling manipulator and used for detecting the position of the round cans and feeding back the position to the labeling manipulator is provided below the clamping and conveying component. The clamping and conveying component includes a group of conveyer belts that can approach each other and an adjusting mechanism for adjusting the distance between the two conveyer belts to clamp and move the round cans.

[0019] Specifically, the circumferential labeling and laser coding mechanism includes a fifth plate chain conveyor mechanism intersecting with the clamping and conveying component, a fourth stopping component disposed on the side of the fifth plate chain conveyor mechanism for stopping the round cans conveyed by the fifth plate chain conveyor mechanism one by one and releasing them one by one, a third rotating and positioning round can component for positioning the round cans and rotating the round cans, a visual inspection component disposed on the side of the third rotating and positioning round can component for detecting whether there are concave points on the round can body and positioning through the concave points, a second label peeling machine on the side of the third rotating and positioning round can component, a fourth rotating and positioning round can component disposed at the label output end of the second label peeling machine and driving the round cans to rotate to attach the labels to the circumferential surface of the round cans, and a laser coding machine disposed on the side of the fourth rotating and positioning round can component for laser coding the round cans. The second label peeling machine is provided with a label covering wheel made of PU material. The label covering wheel is close to the fourth rotating and positioning round can component, and the label is attached to the circumference of the round cans through the label covering wheel.

[0020] Specifically, the A material pressure filling mechanism, the upper sealing plug assembling mechanism, the B material pressure filling mechanism, the visual positioning and labeling mechanism, and the circumferential labeling and laser coding mechanism are all provided with a human-machine interface for controlling the independent operation of the A material pressure filling mechanism, the upper sealing plug assembling mechanism, the B material pressure filling mechanism, the visual positioning and labeling mechanism, and the circumferential labeling and laser coding mechanism.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. By successively arranging an automatic material sorting mechanism, a pressure filling mechanism for Material A, an upper sealing plug assembly mechanism, a pressure filling mechanism for Material B, a vision positioning and labeling mechanism, and a circumferential labeling and laser coding mechanism, automatic production is achieved through mechanical operations, reducing the labor output.

[0023] 2. The equipment has the function of loading materials. After loading materials in batches, the equipment can automatically and continuously work.

[0024] 3. The filling position uses a pressure tank to load materials, and the atmospheric pressure is used to squeeze the materials into the tank to prevent the liquid latex from foaming due to friction.

[0025] 4. The labeling wheel made of PU material drives the labeling, effectively avoiding problems such as air bubbles, wrinkles, and poor adhesion that are prone to occur during manual labeling.

[0026] 5. The CCD camera captures the characteristics of the round tank bottles in real time to achieve the function of precise positioning and scanning for detecting concave points.

[0027] 6. After the label is attached to the tank body, the tank body is rotated to a set angle to facilitate the precise printing operation of the laser lens at a specific position.

[0028] 7. The CCD camera captures the characteristics of the round tank bottles in real time to achieve the function of precise positioning and labeling. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic structural diagram of the present utility model;

[0030] Figure 2 is a schematic structural diagram of the automatic material sorting mechanism in the present utility model;

[0031] Figure 3 is a schematic structural diagram of the pressure filling mechanism for Material A in the present utility model from one angle;

[0032] Figure 4 is a schematic structural diagram of the pressure filling mechanism for Material A in the present utility model from another angle;

[0033] Figure 5 is a schematic structural diagram of the filling mechanism for Material A in the present utility model;

[0034] Figure 6 is a schematic structural diagram of the first rotating and positioning round tank assembly in the present utility model;

[0035] Figure 7 is a schematic structural diagram of the upper sealing plug assembly mechanism in the present utility model;

[0036] Figure 8 It is a schematic structural diagram of the sealing plug vibrating disk in the present utility model;

[0037] Figure 9 It is a schematic structural diagram of the manipulator in the present utility model;

[0038] Figure 10 It is a schematic structural diagram of the B material pressure filling mechanism in the present utility model;

[0039] Figure 11 It is a schematic structural diagram of the vision positioning and labeling mechanism in the present utility model from one angle;

[0040] Figure 12 It is a schematic structural diagram of the vision positioning and labeling mechanism in the present utility model from another angle;

[0041] Figure 13 It is a schematic structural diagram of the clamping and conveying assembly in the present utility model;

[0042] Figure 14 It is a schematic structural diagram of the circumferential labeling and laser coding mechanism in the present utility model from one angle;

[0043] Figure 15 It is a schematic structural diagram of the circumferential labeling and laser coding mechanism in the present utility model from another angle;

[0044] Figure 16 It is a schematic diagram of the positional relationship between the third rotating and positioning round tank assembly and the vision detection assembly in the present utility model. Detailed implementation manners

[0045] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the accompanying drawings. Many specific details are set forth in the following description to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0046] Please refer to Figure 1, this embodiment provides a production line for filling and labeling tire repair fluid for new energy vehicles, including an automatic material sorting mechanism 10, an A material pressure filling mechanism 20, an upper seal plug assembly mechanism 30, a B material pressure filling mechanism 40, a vision positioning labeling mechanism 50, a circumferential labeling and laser coding mechanism 60, and a human-machine interface respectively provided on the A material pressure filling mechanism 20, the upper seal plug assembly mechanism 30, the B material pressure filling mechanism 40, the vision positioning labeling mechanism 50, and the circumferential labeling and laser coding mechanism 60 to control the independent operation of the A material pressure filling mechanism 20, the upper seal plug assembly mechanism 30, the B material pressure filling mechanism 40, the vision positioning labeling mechanism 50, and the circumferential labeling and laser coding mechanism 60. By sequentially arranging the automatic material sorting mechanism 10, the A material pressure filling mechanism 20, the upper seal plug assembly mechanism 30, the B material pressure filling mechanism 40, the vision positioning labeling mechanism 50, and the circumferential labeling and laser coding mechanism 60, mechanical operations are automated to reduce labor output.

[0047] In this embodiment, please refer to Figure 2 , the automatic material sorting mechanism 10 is mainly used to sort round cans and convey the round cans to the A material pressure filling mechanism 20 one by one. The automatic material sorting mechanism 10 includes an electric control cabinet 101, a large disc 102 provided on the electric control cabinet 101, and a material pushing component 103 that pushes the round cans in the large disc 102 to the outlet of the large disc 102. A driving component composed of a gear set and a motor is provided at the bottom of the large disc 102 and is used to drive the material pushing component 103 to perform a circular motion. The material pushing component 103 is provided with a rotating bracket connected to the driving component, and a material pushing plate is installed on the rotating bracket. During operation, the round cans are placed in the large disc 102, and the driving component drives the rotating bracket to drive the material pushing plate to rotate clockwise. The round cans in the large disc 102 are pushed by the material pushing plate, and the round cans are discharged from the outlet one by one. In order to prevent the round cans in the large disc 102 from getting stuck during rotation, for this reason, an anti-jamming component 104 is provided on the rotating bracket. The anti-jamming component 104 includes an anti-jamming motor and a small turntable provided at the output end of the anti-jamming motor. By setting the anti-jamming component 104, the problem of the round cans getting stuck during rotation can be prevented. When the driving component drives the rotating bracket to drive the material pushing plate to rotate clockwise for feeding, the anti-jamming motor drives the small turntable to rotate, and the stuck round cans can be pushed, so that the material pushing component 103 can smoothly discharge all the round cans in the large disc 102 to achieve automatic feeding.

[0048] In this embodiment, please refer to Figure 3 , Figure 4 and Figure 5, The A material pressure filling mechanism 20 is used to fill the A material into the round cans. The A material pressure filling mechanism 20 includes a first plate chain conveying mechanism 201 that intersects with the outlet of the large disc 102, a first stopping component 202 provided on the side of the first plate chain conveying mechanism 201 for stopping the round cans conveyed by the first plate chain conveying mechanism 201 one by one and releasing them one by one, a first rotating and positioning round can component 203 for positioning the round cans and adjusting the filling direction of the round hole A of the round cans, and an A material filling mechanism 204 for filling the A material into the round cans. The A material filling mechanism 204 includes a first lifting device 2041, several first filling heads 2042 arranged side by side on the first lifting device 2041 and driven by the first lifting device 2041 to descend to insert the nozzles into the bottom of the round cans, several first flow meters 2045 connected to each first filling head 2042 through pipes to measure the filling flow rate, and a first pressure tank 2043 connected to the first flow meters 2045 through pipes and filled with the A material. Each first filling head 2042 is provided with a first pneumatic ball valve 2044 electrically connected to the first flow meter 2045 to enable the first filling head 2042 to start filling. The cleaning unit is connected to the first pressure tank 2043 through a pipe;

[0049] In this embodiment, 4 first filling heads 2042 are provided. During operation, the first stopping component 202 separates four round cans with appropriate interval distances one by one from the round cans with the same quantity as the first filling heads 2042, and then conveys them to the first rotating and positioning round can component 203 by the first plate chain conveying mechanism 201. The first rotating and positioning round can component 203 adjusts the filling direction of the round hole A of the round cans so that the round hole A of the round cans is aligned with the first filling heads 2042. After positioning, the first lifting device 2041 drives the first filling heads 2042 to descend so that the nozzles of the first filling heads 2042 are inserted into the bottom of the round cans. The first pneumatic ball valves 2044 on the first filling heads 2042 are opened to inject a gas pressure of 0.02 MPa into the first pressure tank 2043 loaded with the liquid A material, causing the liquid A material to overflow with the opening of the first pneumatic ball valves 2044 due to the atmospheric pressure, and then filling into the inside of the round cans. During filling, data is statistically analyzed by the first flow meters 2045. After reaching the specified filling volume, a feedback signal is sent to the first pneumatic ball valves 2044 to close them and stop filling. And during filling, the A material filling mechanism 204 gradually raises with the liquid level to avoid the first filling heads 2042 being inserted into the liquid inside the round cans for filling, thereby generating bubbles. After filling, the first rotating and positioning round can component 203 releases the product, and the product automatically flows to the next working station.

[0050] It should be noted that in this embodiment, please refer to Figure 6, the first rotary positioning round tank assembly 203 includes a round tank positioning assembly 2031 and a round tank rotating assembly 2032 respectively disposed at both ends of the first plate chain conveying mechanism 201. The round tank positioning assembly 2031 includes a fine-tuning device 20311, a forward extension cylinder 20312 disposed on the fine-tuning device 20311, and a positioning roller group 20313 disposed at the output end of the forward extension cylinder 20312 and spaced apart. The distance between the two positioning roller groups 20313 is greater than the diameter of the round tank, so that the round tank is stuck between the two positioning roller groups 20313, and the forward extension cylinder 20312 pushes the round tank stuck between the two positioning roller groups 20313 towards the round tank rotating assembly 2032. The round tank rotating assembly 2032 includes a frame 20321, a rotating motor mechanism 20322 disposed on the frame 20321, and a rotating roller group 20323 disposed on the frame 20321 and driven by the rotating motor mechanism 20322. The rotating roller group 20323 is located between the two positioning roller groups 2032. After the forward extension cylinder 20312 pushes the round tank close to the rotating roller group 20323, the rotating motor mechanism 20322 drives the rotating roller group 20323 to rotate, thereby driving the round tank to rotate. After the round hole A is sensed in place, the rotating motor mechanism 20322 stops operating.

[0051] In order to be able to clean the residual liquid of the first pressure tank 2043, the first filling head 2042 and the first flow meter 2045, avoid corrosion of the first pressure tank 2043, the first filling head 2042 and the first flow meter 2045 or in order to replace other materials, and avoid the replaced materials being contaminated by material A. For this reason, a cleaning unit is also provided in the material A pressure filling mechanism 20. The cleaning unit includes a cleaning tank 205 filled with a cleaning agent and a diaphragm pump 206 respectively connected to the cleaning tank 205 and the first pressure tank 2043 through pipelines. The top of the cleaning tank 205 has a feeding funnel for adding the cleaning agent. After the liquid in the pressure tank is filled and emptied, a specific cleaning agent is added inside the cleaning tank 205. Manually connect the pipeline on the first pressure tank 2043 to the interface of the cleaning tank 205, operate the machine to execute the cleaning program, the diaphragm pump 206 is started to pump the cleaning agent into the first pressure tank 2043. After the cleaning agent in the first pressure tank 2043 reaches the highest liquid level, the filling action is performed, and the material in the first pressure tank 2043 is filled back into the cleaning tank 205. By circulating in this way, the purpose of self-cleaning is achieved, and thus the cleaning of the first pressure tank 2043, the first filling head 2042 and the first flow meter 2045 is realized.

[0052] In this embodiment, please refer to Figure 7 and Figure 8, the upper plug assembling mechanism 30 is used to assemble the plug onto the round can after filling. The upper plug assembling mechanism 30 includes a second plate chain conveying mechanism 301 that intersects with the first plate chain conveying mechanism 201, a second stopping component 302 provided on the side of the second plate chain conveying mechanism 301 for stopping the round cans conveyed by the second plate chain conveying mechanism 301 one by one and releasing them one by one, a positioning component 303 provided on the side of the second stopping component 302 for positioning the round cans, a plug vibrating disk 304 provided on the other side of the second plate chain conveying mechanism 301 for conveying plugs, and a manipulator 305 provided on the side of the plug vibrating disk 304 and having a first CCD camera 306 for judging the position of the round hole A of the round can; a plug sorting and positioning mechanism is provided at the discharge end of the plug vibrating disk 304. The plug sorting and positioning mechanism includes a positioning plate 3041 having a guiding groove and a positioning block 3042 slidably arranged on the positioning plate 3041 and pushed by a cylinder. After receiving the plug, the positioning block 3042 pushes the plug to be misaligned with the discharge end of the plug vibrating disk 304. The positioning block 3042 is provided with a positioning groove that fits the plug. The positioning block 3042 is pushed by the cylinder to move to the discharge end of the plug vibrating disk 304. When the plug enters the positioning groove, the cylinder drives the positioning block 3042 to retreat. At the same time, one end of the positioning block 3042 blocks the discharge end of the plug vibrating disk 304 to prevent the plug from flowing out, so as to achieve plug misalignment for easy picking by the manipulator 305; a side-pushing can body component 307 for pushing the can body with the plug out of the second plate chain conveying mechanism 301 is provided at the end of the second plate chain conveying mechanism 301;

[0053] During operation, the second stopping component 302 releases the round cans one by one for sorting. The second plate chain conveying mechanism 301 conveys the round cans to the positioning component 303. The positioning component 303 includes forward-pushing cylinders oppositely arranged at both ends of the second plate chain conveying mechanism 301 and push plates arranged on the forward-pushing cylinders and fitting the round cans. By pushing the push plates with the two forward-pushing cylinders, the round cans are clamped between the two push plates. After being positioned by the positioning component 303, the first CCD camera 306 on the manipulator 305 takes a picture of the round hole A of the round can to judge the position of the round hole A and feeds back the signal to the manipulator 305. After receiving the signal, the manipulator 305 moves to the plug sorting and positioning mechanism, and the manipulator 305 grabs the plug on the plug sorting and positioning mechanism and assembles it onto the round hole A; after pressing, the positioning component 303 and the manipulator 305 release the round can, and the round can continues to flow. The assembly station continues to wait for a can body and repeats the process. When the round can reaches the end of the second plate chain conveying mechanism 301 and reaches the specified quantity, the side-pushing can body component pushes the can body out and waits for manual removal for the sealing and welding process; wherein, the side-pushing can body component 307 consists of a cylinder, a push plate, and a receiving hopper. The push plate is arranged at the output end of the cylinder, the cylinder is arranged at one end of the second plate chain conveying mechanism 301, and the receiving hopper is arranged on the second plate chain conveyor at the opposite end of the cylinder.

[0054] To prevent the manipulator 305 from pressing down the sealing plug excessively, please refer to Figure 9 , a customized mold 3051 for pressing down the sealing plug to a specified depth and a suction cup 3052 for sucking the sealing plug are provided on the manipulator 305. The manipulator 305 presses the sealing plug into the specified depth through the customized mold 3051.

[0055] In this embodiment, it further includes a welding machine for welding the sealing plug to the round can. The welding machine intersects with the upper sealing plug assembly mechanism 30 and the B material pressure filling mechanism 40. An operator takes the round can at the end of the second plate chain conveyor mechanism 301 for welding. After welding, the operator places the sealed round can on the B material pressure filling mechanism 40, and the B material pressure filling mechanism 40 fills the B material.

[0056] Please refer to Figure 10 , the B material pressure filling mechanism 40 is used to fill the B material into the round can equipped with the sealing plug. The B material pressure filling mechanism 40 includes a third plate chain conveyor mechanism 401, a third stopping component 402 provided on the side of the third plate chain conveyor mechanism 401 for stopping the round cans conveyed by the third plate chain conveyor mechanism 401 and releasing them one by one, a second rotating positioning round can component 403 for positioning the round cans and adjusting the filling direction of the round hole B of the round cans, and a B material filling mechanism 404 for filling the A material into the round cans. The B material filling mechanism 404 includes a second lifting device, several second filling heads arranged side by side on the second lifting device and driven by the second lifting device to descend and insert the nozzles into the bottom of the round cans, several second flow meters connected to each second filling head through pipes to measure the filling flow rate, and a second pressure tank connected to the second flow meters through pipes and filled with the B material. A second pneumatic ball valve is provided on the second filling head and is electrically connected to the second flow meter to start the second filling head for filling. The working principle of this B material pressure filling mechanism 40 is the same as that of the above-mentioned A material pressure filling mechanism 20, and will not be elaborated here.

[0057] After the filling of the B material is completed, the third plate chain conveyor mechanism 401 conveys the round cans to the visual positioning labeling mechanism 50, and the visual positioning labeling mechanism 50 attaches the label to the bottom of the round cans. Please refer to Figure 11 , Figure 12 and Figure 13, the visual positioning and labeling mechanism 50 includes a fourth plate chain conveyor mechanism 501 that intersects with the third plate chain conveyor mechanism 401, a clamping and conveying assembly 502 that intersects with the fourth plate chain conveyor mechanism 501 and is used to clamp and move the round cans, a first label peeling machine 503 provided on one side of the clamping and conveying assembly 502 for peeling the labels, and a labeling robot 504 for attaching the peeled labels to the bottom of the round cans. A second CCD camera 505 is provided below the clamping and conveying assembly 502, which is electrically connected to the labeling robot 504 and feeds back the position of the detected round can to the labeling robot 504; the clamping and conveying assembly 502 includes a group of conveyor belts 5021 that can approach each other and an adjusting mechanism 5022 that can adjust the distance between the two conveyor belts 5021 to clamp and move the round cans. When the fourth plate chain conveyor mechanism 501 is transferred to the clamping and conveying assembly 502, the round cans are clamped and conveyed by the clamping and conveying assembly 502 during the conveying process of the fourth plate chain conveyor mechanism 501. When the round can moves to the second CCD camera 505, the second CCD camera 505 takes a photo and feeds the signal back to the labeling robot 504 to enable the labeling robot 504 to position the labeling position. At the same time, after the first label peeling machine 503 peels the label, the labeling robot 504 moves to the first label peeling machine 503 to grab the label and attach the label to the corresponding position of the round can; after the labeling is completed, the round can is then conveyed to the circumferential labeling and laser coding mechanism 60 by the clamping and conveying assembly 502.

[0058] In this embodiment, please refer to Figure 14 、 Figure 15 and Figure 16 , the circumferential labeling and laser coding mechanism 60 is used to locate or detect the concave points on the round can and attach labels and code the round can body. The circumferential labeling and laser coding mechanism 60 includes a fifth plate chain conveyor mechanism 601 that intersects with the clamping and conveying assembly 502, a fourth stopping assembly provided on the side of the fifth plate chain conveyor mechanism 601 for stopping the round cans conveyed by the fifth plate chain conveyor mechanism 601 one by one and releasing them, a third rotary positioning round can assembly 603 for positioning and rotating the round cans, a visual inspection assembly 604 provided on the side of the third rotary positioning round can assembly 603 for detecting whether the round can body has concave points and positioning through the concave points, a second label peeling machine 605 on the side of the third rotary positioning round can assembly 603, a fourth rotary positioning round can assembly 606 provided at the label output end of the second label peeling machine 605 and driving the round can to rotate to attach the label to the circumferential surface of the round can, and a laser coder 607 provided on the side of the fourth rotary positioning round can assembly 606 for laser coding the round can; the second label peeling machine 605 is provided with a label covering wheel made of PU material, and the label covering wheel is close to the fourth rotary positioning round can assembly 606, and the label is attached to the circumference of the round can through the label covering wheel.

[0059] The working principle of the above-mentioned circumferential labeling and laser coding mechanism 60 is as follows: After the fifth plate chain conveying mechanism 601 receives the round cans, it first separates the round cans one by one to an appropriate spacing through the fourth stopping component. The fifth plate chain conveying mechanism 601 conveys the round cans to the third rotating and positioning round can component 603, which positions and rotates the round cans. At the same time, the vision detection component 604 visually scans the concave points of the round cans. The vision detection component 604 consists of a CCD camera and a light source. If there are concave points, it is regarded as a qualified product and continues to flow into the next station. The cans without scanned concave points will also continue to flow into the next station, but the machine will give an alarm and wait for manual processing after flowing to the end; The round cans enter the fourth rotating and positioning round can component 606. The fourth rotating and positioning round can component 606 first clamps and rotates the product for positioning. After the fourth rotating and positioning round can component 606 detects the positioning point, the round cans continue to rotate while the second label peeling machine 605 peels off the label and pastes the circumferential label through the label covering wheel made of PU material; After the pasting is completed, the round cans continue to rotate to a specified angle and then stop. At this time, the laser coding machine 607 starts to work and prints and engraves the set date code at the specified position on the round cans. After printing, the cans are released and flow into the next station; The finished round can bodies reach the receiving hopper at the end of the fifth plate chain conveying mechanism 601 and wait for manual processing, and so on in a cycle.

[0060] It should be noted that in this embodiment, guide guardrails are provided on both sides of the first plate chain conveying mechanism 201, the second plate chain conveying mechanism 301, the third plate chain conveying mechanism 401, the fourth plate chain conveying mechanism 501, and the fifth plate chain conveying mechanism 601 to prevent the round cans from tipping to both sides during conveying and achieve the conveying effect; In addition, corresponding photoelectric sensors are provided on the A material pressure filling mechanism 20, the upper sealing plug assembling mechanism 30, the B material pressure filling mechanism 40, the vision positioning labeling mechanism 50, and the circumferential labeling and laser coding mechanism 60 for positioning or stopping; Furthermore, in this embodiment, the first stopping component 202, the second stopping component 302, the third stopping component 402, and the fourth stopping component are all composed of a cylinder and a baffle.

[0061] In summary, the present utility model realizes automatic production by mechanical operation and reduces the labor output by sequentially arranging the automatic material sorting mechanism 10, the A material pressure filling mechanism 20, the upper sealing plug assembling mechanism 30, the B material pressure filling mechanism 40, the vision positioning labeling mechanism 50, and the circumferential labeling and laser coding mechanism 60.

[0062] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "attachment", "fixation" and the like shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0063] In the present utility model, unless otherwise clearly defined and limited, the fact that the first feature is "above" or "below" the second feature may include direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the fact that the first feature is "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely means that the horizontal height of the first feature is higher than that of the second feature. The fact that the first feature is "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely means that the horizontal height of the first feature is lower than that of the second feature.

[0064] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings as understood by those of ordinary skill in the art to which the present utility model pertains. The "first", "second" and similar terms used in the description and claims of the patent application of the present utility model do not denote any order, quantity or importance, but are merely used to distinguish different components. Similarly, the terms such as "a" or "one" do not denote a quantity limitation, but mean that there is at least one.

[0065] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

Claims

1. A filling and labeling production line for a puncture repair liquid of a new energy vehicle, characterized in that, Including: An automatic material sorting mechanism for sorting round cans and conveying the round cans one by one; An A material pressure filling mechanism for filling A material into the round cans, and the A material pressure filling mechanism has a cleaning unit; An upper sealing plug assembling mechanism for assembling the sealing plugs onto the filled round cans; A B material pressure filling mechanism for filling B material into the round cans with sealing plugs; A visual positioning labeling mechanism for attaching labels to the bottom of the round cans; A circumferential labeling and laser coding mechanism for attaching labels and coding to the body of the round cans.

2. The tire repair fluid filling and labeling production line for new energy vehicles according to claim 1, wherein It also includes a welding machine for welding the sealing plugs to the round cans, and the welding machine intersects with the upper sealing plug assembling mechanism and the B material pressure filling mechanism.

3. The tire repair fluid filling and labeling production line for new energy vehicles according to claim 1, wherein The automatic material sorting mechanism includes a large disc, a material dialing component for pushing the round cans in the large disc to the outlet of the large disc, an anti-jamming component provided on the material dialing component for preventing the round cans from jamming when rotating circumferentially on the large disc, and a driving component provided at the bottom of the large disc for driving the material dialing component to perform circumferential motion.

4. The tire repair liquid filling and labeling production line for new energy vehicles according to claim 3, wherein, The A material pressure filling mechanism includes a first plate chain conveying mechanism intersecting with the outlet of the large disc, a first stopping component provided on the side of the first plate chain conveying mechanism for stopping the round cans conveyed by the first plate chain conveying mechanism and releasing the round cans one by one, a first rotating and positioning round can component for positioning the round cans and adjusting the filling direction of the round hole A of the round cans, and an A material filling mechanism for filling A material into the round cans. The A material filling mechanism includes a first lifting device, several first filling heads arranged side by side on the first lifting device and driven by the first lifting device to descend to insert the nozzles into the inner bottom of the round cans, several first flow meters connected to each first filling head through pipelines to measure the filling flow rate, and a first pressure tank connected to the first flow meters through pipelines and filled with A material. Each first filling head is provided with a first pneumatic ball valve electrically connected to the first flow meter to start the first filling head for filling. The cleaning unit is connected to the first pressure tank through a pipeline.

5. The tire repair liquid filling and labeling production line for new energy vehicles according to claim 4, characterized in that, The cleaning unit includes a cleaning tank filled with a cleaning agent and a diaphragm pump respectively connected to the cleaning tank and the first pressure tank through pipelines. The top of the cleaning tank has a feeding funnel for adding the cleaning agent.

6. The tire repair fluid filling and labeling production line for new energy vehicles according to claim 4, characterized in that, The upper sealing plug assembly mechanism includes a second plate chain conveying mechanism that intersects with the first plate chain conveying mechanism, a second stopping component disposed on the side of the second plate chain conveying mechanism for stopping the round cans conveyed by the second plate chain conveying mechanism one by one and releasing them one by one, a positioning component disposed on the side of the second stopping component for positioning the round cans, a sealing plug vibrating disk disposed on the other side of the second plate chain conveying mechanism for conveying the sealing plugs, and a manipulator disposed on the side of the sealing plug vibrating disk and having a first CCD camera for judging the position of the round hole A of the round can; a sealing plug sorting and positioning mechanism is provided at the discharging end of the sealing plug vibrating disk, and the sealing plug sorting and positioning mechanism includes a positioning plate having a guiding groove, and a positioning block slidably disposed on the positioning plate and pushed by a cylinder to receive the sealing plug and then push the positioning block that is misaligned with the discharging end of the sealing plug vibrating disk, and a positioning groove that fits the sealing plug is provided on the positioning block; a customized mold for pressing the sealing plug to a specified depth and a suction cup for sucking the sealing plug are provided on the manipulator; a side-pushing tank body component for pushing the tank body filled with the sealing plug out of the second plate chain conveying mechanism is provided at the end of the second plate chain conveying mechanism.

7. The tire repair liquid filling and labeling production line for new energy vehicles according to claim 1, wherein The B material pressure filling mechanism includes a third plate chain conveying mechanism, a third stopping component disposed on the side of the third plate chain conveying mechanism for stopping the round cans conveyed by the third plate chain conveying mechanism one by one and releasing them one by one, a second rotary positioning round can component for positioning the round cans and adjusting the filling direction of the round hole B of the round cans, and a B material filling mechanism for filling the A material into the round cans. The B material filling mechanism includes a second lifting device, several second filling heads arranged side by side on the second lifting device and driven by the second lifting device to descend to insert the nozzles into the inner bottom of the round cans, several second flow meters connected to each second filling head through pipelines to measure the filling flow rate, and a second pressure tank connected to the second flow meters through pipelines and filled with the B material. A second pneumatic ball valve electrically connected to the second flow meter is provided on the second filling head to start the second filling head for filling.

8. The tire repair liquid filling and labeling production line for new energy vehicles according to claim 7, characterized in that, The vision positioning and labeling mechanism includes a fourth plate chain conveying mechanism that intersects with the third plate chain conveying mechanism, a clamping and conveying component that intersects with the fourth plate chain conveying mechanism and is used for clamping and moving the round cans, a first label peeling machine disposed on one side of the clamping and conveying component for peeling the labels, and a labeling manipulator for attaching the peeled labels to the bottom of the round cans. A second CCD camera electrically connected to the labeling manipulator and feeding back the detected position of the round can to the labeling manipulator is provided below the clamping and conveying component; the clamping and conveying component includes a group of conveyer belts that can approach each other and an adjusting mechanism for adjusting the distance between the two conveyer belts to clamp the round cans for movement.

9. The new energy vehicle tire repair fluid filling and labeling production line according to claim 8, characterized in that The circumferential labeling and laser coding mechanism includes a fifth plate chain conveying mechanism that intersects with the clamping and conveying assembly, a fourth stopping assembly provided on the side of the fifth plate chain conveying mechanism for stopping the round cans conveyed by the fifth plate chain conveying mechanism and releasing the round cans one by one, a third rotating and positioning round can assembly for positioning and rotating the round cans, a vision inspection assembly provided on the side of the third rotating and positioning round can assembly for detecting whether there are dents on the round can body and positioning through the dents, a second label peeling machine on the side of the third rotating and positioning round can assembly, a fourth rotating and positioning round can assembly provided at the label outlet end of the second label peeling machine and driving the round can to rotate to attach the label to the circumferential surface of the round can, and a laser coding machine provided on the side of the fourth rotating and positioning round can assembly for laser coding the round cans; the second label peeling machine is provided with a label covering wheel made of PU material, and the label covering wheel is close to the fourth rotating and positioning round can assembly, and the label is attached to the circumference of the round can through the label covering wheel.

10. The new energy vehicle tire repair fluid filling and labeling production line according to claim 1, wherein, The A material pressure filling mechanism, the upper sealing plug assembling mechanism, the B material pressure filling mechanism, the vision positioning labeling mechanism, and the circumferential labeling and laser coding mechanism are all provided with a human-machine interface for controlling the independent operation of the A material pressure filling mechanism, the upper sealing plug assembling mechanism, the B material pressure filling mechanism, the vision positioning labeling mechanism, and the circumferential labeling and laser coding mechanism.