Integral spinning roller

The integrated textile roller addresses static electricity and rust issues by using a U-shaped protective component with a cleaning sponge to apply a rust-inhibiting liquid, enhancing fiber transmission stability and roller performance.

CN223103160UActive Publication Date: 2025-07-15WUXI HAOJIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202422184200.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-15
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

Textile rollers are prone to static electricity during use, causing fiber adsorption and rust, affecting the fiber transfer effect, and metal rollers are prone to rust and damage the fiber.

Method used

A monolithic textile roller is designed, including roller protection components, which utilizes cleaning sponges and extraction airbag systems to coat anti-rust liquid when the roller rotates, reducing the risk of static electricity and rust.

Benefits of technology

It effectively reduces the incidence of roller static electricity and rust, ensures stable fiber transmission, and improves the operating effect of textile machinery.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223103160U_ABST
    Figure CN223103160U_ABST
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Abstract

The utility model discloses an integral spinning roller which comprises a roller body, and a U-shaped roller protection assembly is arranged on a connecting shaft rod. The roller protection assembly comprises two connecting shaft rings rotationally connected with the connecting shaft rods at the left end and the right end of the roller body correspondingly, a U-shaped support fixedly connected with the bottom faces of the two connecting shaft rings in a U shape, and an anti-rust assembly arranged on the surface of the inner side of the U-shaped support. A cleaning sponge on the anti-rust assembly is in contact with the roller main body, an extraction air bag in the cleaning sponge is extruded by rotation of the roller main body to extract the anti-rust liquid stored in a liquid tank, and the cleaning sponge is soaked, so that a thin layer of anti-rust liquid is uniformly smeared on the outer wall of the roller main body by the cleaning sponge; and the roller main body is coated with the anti-rust liquid, so that the probability of static electricity generation of the roller main body is reduced, the fibers are stably conveyed, and the running effect of the roller main body matched with the textile machinery is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile machinery, and specifically relates to an integral textile roller. Background Art

[0002] Textile rollers are generally used as parts for tightening yarns on textile machines. Since rollers are milled into finished rollers by milling machines during molding, static electricity is easily generated when fibers are transported by rollers during use. Static electricity causes fibers to be adsorbed on rollers, reducing the effect of rollers on fiber transmission. Fibers are easily clumped on rollers, causing obstacles to the tightening and transmission of fibers. Since rollers are metal products, they will rust after long-term use. Rust stains caused by rust damage fibers and make them easy to break, thereby reducing the effect of rollers in cooperating with textile machinery on fiber textile transmission and reducing the practicality of rollers.

[0003] Therefore, the utility model provides an integral textile roller which can reduce roller static electricity and roller rust rate. Utility Model Content

[0004] The purpose of the utility model is to provide an integrated textile roller to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An integrated textile roller, comprising:

[0007] A roller body, wherein a rotating bearing is disposed at the axis of the roller body, and a connecting shaft rod penetrating the roller body is disposed through the inner ring of the rotating bearing, and a U-shaped roller protection component is disposed on the connecting shaft rod;

[0008] The roller protection assembly includes two connecting shaft rings rotatably connected to the connecting shaft rods at the left and right ends of the roller body, a U-shaped bracket fixedly connected to the bottom surfaces of the two connecting shaft rings, and a rust-proof assembly arranged on the inner surface of the U-shaped bracket;

[0009] The anti-rust component includes a bottom plate arranged on the inner bottom surface of the U-shaped bracket, a cleaning sponge arranged on the upper surface of the bottom plate and in contact with the outer surface of the roller body, an extraction air bag arranged inside the cleaning sponge, and a receiving groove arranged on one side of the cleaning sponge and on the bottom plate. The extraction tube at the bottom end of the extraction air bag is arranged in the liquid tank inside the U-shaped bracket.

[0010] Furthermore, two grooves are provided on the outer wall of the roller body and penetrate the roller body horizontally, and the grooves can receive the fibers in an anti-slip manner.

[0011] Furthermore, the connecting shaft ring is provided with a T-shaped connecting piece fixed to the textile machinery.

[0012] Furthermore, the inner bottom surface of the U-shaped bracket is not in contact with the outer wall of the roller body.

[0013] Furthermore, the inner bottom surface of the receiving groove is sloped, and the output channel at the bottom end of the receiving groove is communicated with the inside of the liquid tank. A filter screen plate covering the output channel is provided on the inner wall of the receiving groove.

[0014] Furthermore, a liquid injection port communicated with the inside of the liquid tank and provided with a one-way valve is provided on the bottom surface of the U-shaped bracket.

[0015] The utility model has the following technical effects and advantages:

[0016] For this integral textile roller, a roller protection component is arranged below the roller body through a connecting shaft rod at the axis of the roller body. The connecting shaft ring on the roller protection component is rotationally connected with the connecting shaft rod, and the connecting shaft ring is fixed on the textile machine, keeping the U-shaped bracket on the roller protection component vertically located below the roller body, so that the rust prevention component on the roller protection component contacts the outer wall at the bottom end of the roller body. When the roller body rotates with the transmission of fibers, the cleaning sponge on the rust prevention component contacts the roller body, and the extraction air bag inside the cleaning sponge is squeezed by the rotation of the roller body to extract the rust prevention liquid stored in the liquid tank, soaking the cleaning sponge, so that the cleaning sponge evenly applies a thin layer of rust prevention liquid to the outer wall of the roller body, and the rust prevention liquid is applied to the roller body to reduce the probability of static electricity generation on the roller body, thereby ensuring the stable transmission of fibers and improving the operation effect of the roller body in cooperation with the textile machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a structural schematic diagram of the utility model;

[0018] Figure 2 is a structural schematic diagram of the roller protection component of the utility model;

[0019] Figure 3 is a main sectional structural schematic diagram of the rust prevention component of the utility model.

[0020] In the figure: 1, roller body; 2, rotating bearing; 3, connecting shaft rod; 4, roller protection component; 5, connecting shaft ring; 6, U-shaped bracket; 7, rust prevention component; 8, bottom plate; 9, cleaning sponge; 10, extraction air bag; 11, receiving groove; 12, liquid tank; 13, groove; 14, connecting piece; 15, filter screen plate; 16, liquid injection port. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figures 1-3 An integrated textile roller is shown, comprising:

[0023] The roller body 1 has two grooves 13 extending horizontally through the roller body 1 on its outer wall. The grooves 13 are used to prevent the fibers from slipping. The grooves 13 are used to prevent the fibers from slipping when they are pulled out and to ensure stable fiber transmission when the roller body 1 rotates.

[0024] A rotating bearing 2 is provided at the axis of the roller body 1, and a connecting shaft 3 penetrating the roller body 1 is provided through the inner ring of the rotating bearing 2, and a U-shaped roller protection component 4 is provided on the connecting shaft 3;

[0025] The roller protection assembly 4 includes two connecting shaft rings 5 which are rotatably connected to the connecting shaft rods 3 at the left and right ends of the roller body 1, and a U-shaped U-shaped bracket 6 which is fixedly connected to the bottom surfaces of the two connecting shaft rings 5. The inner bottom surface of the U-shaped bracket 6 is not in contact with the outer wall of the roller body 1, and the U-shaped bracket 6 is not in contact with the outer wall of the roller body 1, so as to avoid the U-shaped bracket 6 affecting the rotation of the roller body 1 on the fiber transmission;

[0026] The rust-proof component 7 is arranged on the inner surface of the U-shaped bracket 6, and the connecting shaft ring 5 is provided with a T-shaped connecting piece 14 fixed to the textile machinery. The connecting piece 14 is used to cooperate with the connecting shaft ring 5 to fix the textile machinery and keep the roller protection component 4 stably supported below the roller body 1;

[0027] The rust-proof component 7 includes a bottom plate 8 arranged on the inner bottom surface of the U-shaped bracket 6, a cleaning sponge 9 arranged on the upper surface of the bottom plate 8 and in contact with the outer surface of the roller body 1, an extraction air bag 10 arranged inside the cleaning sponge 9, and a receiving groove 11 arranged on one side of the cleaning sponge 9 and on the bottom plate 8. The inner bottom surface of the receiving groove 11 is arranged in a slope, and the output channel at the bottom end of the receiving groove 11 is connected with the inside of the liquid tank 12. The inner wall of the receiving groove 11 is provided with a filter screen plate 15 covering the output channel. The filter screen plate 15 is used to filter the excess anti-rust liquid on the surface of the roller body 1 received in the receiving groove 11, and output the filtered anti-rust liquid to the liquid tank 12 through the output channel;

[0028] The extraction tube at the bottom of the extraction airbag 10 is arranged in the liquid tank 12 inside the U-shaped bracket 6. The liquid tank 12 is used to receive and store the rust preventive liquid. The bottom surface of the U-shaped bracket 6 is provided with a liquid injection port 16 that is connected to the inside of the liquid tank 12 and is equipped with a one-way valve. The liquid injection port 16 is used to replenish the rust preventive liquid into the liquid tank 12.

[0029] For this integral textile roller, a roller protection component 4 is arranged below the roller main body 1 through a connecting shaft rod 3 at the axis of the roller main body 1. It is realized that the connecting shaft ring 5 on the roller protection component 4 is rotatably connected to the connecting shaft rod 3, and the connecting shaft ring 5 is fixed on the textile machine, keeping the U-shaped bracket 6 on the roller protection component 4 vertically located below the roller main body 1, so that the rust prevention component 7 on the roller protection component 4 contacts the outer wall at the bottom end of the roller main body 1. When the roller main body 1 rotates with the transmission of the fiber, the cleaning sponge 9 on the rust prevention component 7 contacts the roller main body 1. The extraction airbag 10 inside the cleaning sponge 9 is squeezed by the rotation of the roller main body 1 to extract the rust preventive liquid stored in the liquid tank 12, soaking the cleaning sponge 9, so that the cleaning sponge 9 evenly applies a thin layer of rust preventive liquid to the outer wall of the roller main body 1, and the generation probability of static electricity of the roller main body 1 is reduced by the coating of the rust preventive liquid on the roller main body 1, thereby ensuring the stable transmission of the fiber and improving the operation effect of the roller main body 1 in cooperation with the textile machine;

[0030] When the roller main body 1 stops running, the extraction airbag 10 loses the squeezing force generated by the rotation of the roller main body 1. The extraction airbag 10 extracts the rust preventive agent in the liquid tank 12, and the rust preventive liquid extracted by the extraction airbag 10 is output into the cleaning sponge 9 after the squeezing force generated by the rotation of the roller main body 1.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integral textile roller, characterized in that, Comprising: A roller main body (1), a rotating bearing (2) is provided on the axis of the roller main body (1), and a connecting shaft rod (3) passing through the roller main body (1) is provided through the inner ring of the rotating bearing (2), and a U-shaped roller protection assembly (4) is provided on the connecting shaft rod (3); The roller protection assembly (4) includes two connecting shaft rings (5) respectively rotatably connected to the connecting shaft rods (3) at the left and right ends of the roller main body (1), a U-shaped bracket (6) fixedly connected to the bottom surfaces of the two connecting shaft rings (5) in a U shape, and an anti-rust assembly (7) provided on the inner surface of the U-shaped bracket (6); The anti-rust assembly (7) includes a bottom plate (8) provided on the inner bottom surface of the U-shaped bracket (6), a cleaning sponge (9) provided on the upper surface of the bottom plate (8) and in contact with the outer surface of the roller main body (1), an extraction air bag (10) provided inside the cleaning sponge (9), and a receiving groove (11) provided on one side of the cleaning sponge (9) and on the bottom plate (8). The extraction pipe at the bottom end of the extraction air bag (10) is provided in a liquid tank (12) inside the U-shaped bracket (6).

2. The integral textile roller according to claim 1, characterized in that: Two grooves (13) horizontally passing through the roller main body (1) are provided on the outer wall of the roller main body (1), and the grooves (13) anti-sliply receive fibers.

3. An integral textile roller according to claim 1, characterized in that: A T-shaped connector (14) fixed to the textile machinery is provided on the connecting shaft ring (5).

4. An integral textile roller according to claim 1, characterized in that: The inner bottom surface of the U-shaped bracket (6) is not in contact with the outer wall of the roller main body (1).

5. The integral textile roller according to claim 1, characterized in that: The inner bottom surface of the receiving groove (11) is provided in a slope shape, and the output channel at the bottom end of the receiving groove (11) is communicated with the inside of the liquid tank (12). A filter screen plate (15) covering the output channel is provided on the inner wall of the receiving groove (11).

6. The integral textile roller according to claim 1, wherein: A liquid injection port (16) communicated with the inside of the liquid tank (12) and provided with a one-way valve is provided on the bottom surface of the U-shaped bracket (6).