Efficient and energy-saving polyester cotton automation equipment

Abstract

The utility model relates to the technical field of polyester cotton production equipment, and discloses efficient energy-saving polyester cotton automation equipment which comprises a base, tensioning frames are fixedly connected to the front portion and the rear portion of the top end of the base, tensioning blocks are slidably connected to the front sides of the upper middle portions of the inner sides of the tensioning frames, and buffering blocks are slidably connected to the rear sides of the lower middle portions of the inner sides of the tensioning frames. The right end of the tensioning block on the front side is fixedly connected with an electrostatic discharge frame, the bottom of the front end of the electrostatic discharge frame is fixedly connected with an electrostatic wire connector, and the front middle portion of the top end of the base is fixedly connected with a vibration cleaning frame. And then static electricity is released through a release wire, the cleaning frame is driven by the eccentric vibration motor to vibrate up and down at high frequency, the polyester-mixed cotton cloth is vibrated and washed on the vibration frame, the cleanliness of the cloth is guaranteed, and the production quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester-cotton production equipment, in particular to high-efficiency and energy-saving polyester-cotton automation equipment. Background Art

[0002] The emergence of polyester-cotton is to combine the advantages of polyester and cotton fibers. Polyester is one of the varieties with the highest output in synthetic fibers. Its chemical name is polyethylene terephthalate and it is usually polymerized from chemicals. Polyester has the advantages of high strength (20 times that of viscose fiber), good abrasion resistance, good elasticity and not easy to wrinkle, good shape retention, good light and heat resistance, quick drying and ironing-free after washing, etc. However, polyester fiber belongs to hydrophobic fiber, has a strong affinity for oil stains, is easy to adsorb oil stains, and is easy to generate static electricity and adsorb dust during wearing, is not easy to sweat, and the comfort of its fabric in contact with the skin is not as good as that of cotton. Cotton fiber has good hygroscopicity, air permeability, soft hand feeling, comfortable wearing, good moisture absorption and heat resistance, good moisture retention, heat resistance and alkali resistance. Its fabric has no irritation and negative effects in contact with the skin, and has good hygienic performance. In order to integrate the advantages of both, people have developed polyester-cotton blended fabrics. By adjusting the blending ratio of polyester and cotton, polyester-cotton fabrics with different characteristics can be produced to meet the needs of consumers at different levels.

[0003] In terms of performance, polyester-cotton has good wrinkle resistance and abrasion resistance. Compared with pure cotton fabrics, it is less likely to wrinkle and wear, and can maintain a good appearance and durability. At the same time, its color fastness is relatively high, and the color is not easy to fade after multiple washings and uses. In terms of comfort, polyester-cotton retains a certain cotton touch, with moderate softness and is relatively comfortable to wear. However, compared with pure cotton, its air permeability and hygroscopicity are slightly inferior, and in hot and humid weather, it may make people feel a little stuffy. Polyester-cotton has a wide range of applications. In the clothing field, it is often used to make shirts, pants, coats, etc., which are suitable for both daily wear and workplaces. In the home textile field, it can be used to produce bedding, curtains, sofa covers, etc. The characteristics of polyester-cotton blended fabrics with different proportions are also different. For example, in the 65 / 35 polyester-cotton fabric, the polyester content is relatively high, and the wrinkle resistance and abrasion resistance are more prominent; while the 50 / 50 polyester-cotton fabric is relatively balanced in terms of comfort and appearance performance.

[0004] In the existing polyester-cotton production process, when the fabric is conveyed quickly, due to the high-speed friction between the fabric and the conveying wheel, a large amount of static electricity is easily generated on the fabric. The generation of this static electricity makes the fabric surface easily adsorb dust, thus seriously affecting the quality of the fabric. In addition, the stains on the fabric also become difficult to wash due to the existence of static electricity. Summary of the Utility Model

[0005] To make up for the above deficiencies, the present utility model provides an efficient energy-saving polyester-cotton automation device, aiming to improve the problem that the fabric produced by the polyester-cotton production equipment in the prior art is prone to adsorb dust and impurities under the action of static electricity, and the impurities are difficult to wash.

[0006] To achieve the above object, the present utility model adopts the following technical solutions: An efficient energy-saving polyester-cotton automation device includes a base. Both the front and rear parts of the top of the base are fixedly connected with tensioning frames. A tensioning block is slidably connected to the upper middle part of the inner side of the tensioning frame, and a buffer block is slidably connected to the lower middle part of the inner side of the tensioning frame at the rear. The right end of the front tensioning block is fixedly connected with an electrostatic release frame, and the bottom of the front end of the electrostatic release frame is fixedly connected with an electrostatic wire interface. A vibration cleaning frame is fixedly connected to the front middle part of the top of the base. Connecting rods are slidably connected to the left and right sides of the top of the vibration cleaning frame. The bottom end of the connecting rod is fixedly connected with a shaking frame, and the top end of the connecting rod is fixedly connected with a motor platform. A vibration motor is fixedly connected to the middle part of the top of the motor platform. Eccentric wheels are rotatably connected to the left and right ends of the vibration motor. A limiting rod is fixedly connected to the middle part of the bottom end of the motor platform, and a return spring is sleeved on the outer side of the limiting rod.

[0007] As a further description of the above technical solution:

[0008] Tensioning springs are fixedly connected to the middle parts of the top and bottom of the tensioning block.

[0009] As a further description of the above technical solution:

[0010] A guide shaft is rotatably connected to the middle part between the tensioning blocks, and a guide wheel is fixedly connected to the middle part of the outer side of the guide shaft.

[0011] As a further description of the above technical solution:

[0012] A buffer spring is fixedly connected to the middle part of the top of the buffer block.

[0013] As a further description of the above technical solution:

[0014] A cleaning shaft is rotatably connected to the middle part between the buffer blocks, and a cleaning wheel is fixedly connected to the middle part of the outer side of the cleaning shaft.

[0015] As a further description of the above technical solution:

[0016] A cleaning water tank is fixedly connected to the middle part of the top of the base.

[0017] As a further description of the above technical solution:

[0018] Sliding arc blocks are fixedly connected to the top and bottom of the inner side of the shaking frame at equal intervals from front to back.

[0019] The present utility model has the following beneficial effects:

[0020] 1. In the present utility model, the static electricity generated by the friction between the tension wheel and the polyester-cotton fabric is absorbed through the conductive frame on the tension block, and then the static electricity is released by using the release wire to prevent the fabric from generating static electricity and adsorbing impurities.

[0021] 2. In the present utility model, the cleaning frame is driven by an eccentric vibration motor to perform high-frequency up-and-down vibration, so that the polyester-cotton fabric vibrates and is rinsed on the shaking frame, ensuring the cleanliness of the fabric and improving the production quality. Description of the Drawings

[0022] Figure 1 is a perspective view of the high-efficiency and energy-saving polyester-cotton automatic equipment proposed by the present utility model;

[0023] Figure 2 is a structural schematic diagram of the tension adjustment frame of the high-efficiency and energy-saving polyester-cotton automatic equipment proposed by the present utility model;

[0024] Figure 3 is a structural schematic diagram of the vibration cleaning frame of the high-efficiency and energy-saving polyester-cotton automatic equipment proposed by the present utility model.

[0025] Legend Explanation:

[0026] 1. Base; 2. Tension frame; 3. Guide wheel; 4. Guide shaft; 5. Cleaning wheel; 6. Cleaning shaft; 7. Tension block; 8. Cleaning water tank; 9. Tension spring; 10. Buffer block; 11. Buffer spring; 12. Shaking frame; 13. Vibration cleaning frame; 14. Connecting rod; 15. Limiting rod; 16. Motor platform; 17. Vibration motor; 18. Eccentric wheel; 19. Static electricity release frame; 20. Static electricity wire interface. Detailed Embodiment

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0028] Refer to Figures 1 - 2, An embodiment provided by the present utility model: an efficient energy-saving polyester-cotton automation device, including a base 1. At the front and rear parts of the top of the base 1, tensioning frames 2 are fixedly connected. At the upper middle part of the inner side of the tensioning frame 2, a tensioning block 7 is slidably connected at the front side. At the lower middle part of the inner side of the tensioning frame 2, a buffer block 10 is slidably connected at the rear side. At the right end of the front tensioning block 7, an electrostatic discharge frame 19 is fixedly connected. At the bottom of the front end of the electrostatic discharge frame 19, an electrostatic wire interface 20 is fixedly connected. When the polyester-cotton fabric is quickly rotated and conveyed on the guide wheel 3, a large amount of static electricity will be generated between the fabric and the guide wheel 3. When the static electricity on the fabric accumulates, it is easy to adsorb external dust and impurities. And when the amount of static electricity accumulation is large, a fire accident is extremely likely to occur. At this time, the electrostatic discharge frame 19 absorbs the static electricity accumulated on the guide wheel 3, and uses the release wire connected to the electrostatic wire interface 20 to release the static electricity.

[0029] Refer to Figure 1 and Figure 3 , at the front middle part of the top of the base 1, a vibration cleaning frame 13 is fixedly connected. At the left and right sides of the top of the vibration cleaning frame 13, connecting rods 14 are slidably connected. At the bottom end of the connecting rod 14, a shaking frame 12 is fixedly connected. At the top middle part of the connecting rod 14, a motor platform 16 is fixedly connected. At the middle part of the top of the motor platform 16, a vibration motor 17 is fixedly connected. At the left and right ends of the vibration motor 17, eccentric wheels 18 are rotatably connected. At the middle part of the bottom end of the motor platform 16, a limiting rod 15 is fixedly connected. A return spring 21 is sleeved on the outside of the limiting rod 15. Driven by the vibration motor 17 on the vibration cleaning frame 13, the polyester-cotton fabric makes the shaking frame 12 perform high-frequency vibration on the cleaning liquid in the cleaning water tank 8, so as to promote the removal of the stains and dust adhered to the fabric and ensure the production quality of the fabric.

[0030] Refer to Figures 1 - 3 , at the middle parts of the top and bottom of the tensioning block 7, tensioning springs 9 are fixedly connected. At the middle part between the tensioning blocks 7, a guide shaft 4 is rotatably connected. At the middle part of the outside of the guide shaft 4, a guide wheel 3 is fixedly connected. At the middle part of the top of the buffer block 10, a buffer spring 11 is fixedly connected. At the middle part between the buffer blocks 10, a cleaning shaft 6 is rotatably connected. At the middle part of the outside of the cleaning shaft 6, a cleaning wheel 5 is fixedly connected. At the middle part of the top of the base 1, a cleaning water tank 8 is fixedly connected. At the top and bottom of the inner side of the shaking frame 12, sliding arc blocks are fixedly connected at equal intervals from front to back. Workers change the conveying direction of the produced polyester-cotton fabric through the guide wheel 3, so that the fabric sinks into the cleaning water tank 8 through the cleaning wheel 5. Due to the large vibration amplitude of the fabric, in order to prevent the fabric from being torn during vibration, the tensioning springs 9 on the tensioning blocks 7 and the buffer springs 11 on the buffer blocks 10 are used for self-adaptive adjustment of the fabric tension, so that the fabric can adjust itself according to the tension of the fabric.

[0031] Working principle: Workers change the conveying direction of the polyester-cotton fabric produced through the guide wheel 3, so that the fabric sinks into the cleaning water tank 8 through the cleaning wheel 5. When the polyester-cotton fabric is rapidly rotated and conveyed on the guide wheel 3, a large amount of static electricity will be generated between the fabric and the guide wheel 3. When the static electricity on the fabric accumulates, it is easy to adsorb external dust and impurities, and when the amount of static electricity accumulation is large, a fire accident is extremely likely to occur. At this time, the static electricity accumulated on the guide wheel 3 is absorbed through the static electricity release rack 19, and the static electricity is released by using the release wire connected to the static electricity wire interface 20. Subsequently, driven by the vibration motor 17 on the vibration cleaning rack 13, the shaking rack 12 vibrates the cleaning liquid of the polyester-cotton fabric in the cleaning water tank 8 at a high frequency, prompting the stains and dust adhered to the fabric to start being removed, ensuring the production quality of the fabric. And because the vibration amplitude of the fabric is large, in order to prevent the fabric from being torn during vibration, the tension spring 9 on the tension block 7 and the buffer spring 11 on the buffer block 10 are used for self-adaptive adjustment of the fabric tension, so that the fabric can adjust itself according to the tension of the fabric.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An energy-efficient polyester-cotton automation device, comprising a base (1), characterized in that: At the front and rear parts of the top of the base (1), tensioning frames (2) are fixedly connected. A tensioning block (7) is slidably connected to the front side of the upper middle part inside the tensioning frame (2), and a buffer block (10) is slidably connected to the rear side of the lower middle part inside the tensioning frame (2). The right end of the front tensioning block (7) is fixedly connected to an electrostatic discharge frame (19), and an electrostatic wire interface (20) is fixedly connected to the bottom of the front end of the electrostatic discharge frame (19). A vibration cleaning frame (13) is fixedly connected to the front middle part of the top of the base (1). Connecting rods (14) are slidably connected to the left and right sides of the top of the vibration cleaning frame (13). The bottom end of the connecting rod (14) is fixedly connected to a shaking frame (12). The top end of the connecting rod (14) is fixedly connected to a motor platform (16). A vibration motor (17) is fixedly connected to the middle part of the top of the motor platform (16). Eccentric wheels (18) are rotatably connected to the left and right ends of the vibration motor (17). A limiting rod (15) is fixedly connected to the middle part of the bottom end of the motor platform (16). A return spring (21) is sleeved on the outer side of the limiting rod (15).

2. The high-efficiency and energy-saving polyester-cotton automation equipment according to claim 1, wherein: Tensioning springs (9) are fixedly connected to the middle parts of the top and bottom of the tensioning block (7).

3. The high-efficiency energy-saving polyester-cotton automation equipment according to claim 1, characterized in that: A guide shaft (4) is rotatably connected to the middle part between the tensioning blocks (7), and a guide wheel (3) is fixedly connected to the middle part of the outer side of the guide shaft (4).

4. The high-efficiency energy-saving polyester-cotton automation equipment according to claim 1, characterized in that: A buffer spring (11) is fixedly connected to the middle part of the top of the buffer block (10).

5. The high-efficiency energy-saving polyester-cotton automatic equipment according to claim 1, characterized in that: A cleaning shaft (6) is rotatably connected to the middle part between the buffer blocks (10), and a cleaning wheel (5) is fixedly connected to the middle part of the outer side of the cleaning shaft (6).

6. The high-efficiency and energy-saving polyester-cotton automation equipment according to claim 1, characterized in that: A cleaning water tank (8) is fixedly connected to the middle part of the top of the base (1).

7. The high-efficiency energy-saving polyester-cotton automatic equipment according to claim 1, wherein: Sliding arc blocks are fixedly connected to the top and bottom of the inner side of the shaking frame (12) at equal intervals from front to back.

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