Portable grouting connecting device for railway operation

The modular, portable railway injection device addresses the portability and monitoring limitations of existing devices by allowing pre-assembly, real-time pressure monitoring, and quick stops, enhancing usability and safety.

CN223103389UActive Publication Date: 2025-07-15HANGZHOU PUBLIC WORKS SECTION OF CHINA RAILWAY SHANGHAI BUREAU GRP CO LTD
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Patent Information

Application Number
CN202422285900.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing grouting coupling device is an integrated structure, which leads to poor portability and the inability to monitor grouting pressure in real time, and has great limitations when used.

Method used

A portable grouting coupling device for railway operations is designed, including removable connecting pipe fittings, shut-off valves and pressure gauges, equipped with storage components for portable and real-time monitoring of grouting pressure.

Benefits of technology

It realizes convenient portability and real-time monitoring of grouting pressure, can stop grouting operations in time, and improves the flexibility and portability of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a railway operation portable grouting connecting device which comprises a first connecting pipe fitting, the top of the first connecting pipe fitting is fixedly connected with a threaded butt joint pipe, a stop valve is arranged on the lower portion of the outer wall of the first connecting pipe fitting, the bottom of the first connecting pipe fitting is rotationally connected with a second connecting pipe fitting through a stud, and the second connecting pipe fitting is provided with a threaded butt joint pipe. A discharging pipe is arranged at the bottom of the second connecting pipe fitting, and a flange plate is arranged on the upper portion of the outer portion of the first connecting pipe fitting. The first connecting pipe fitting, the second connecting pipe fitting, the threaded butt joint pipe, the discharging pipe, the stop valve and the pressure gauge which is in butt joint through the flange plate are assembled to form an integral connecting device, the connecting device can be assembled in advance when needing to be used, and the connecting device can be directly in butt joint with a grouting pipe to be used after arriving at a construction site. And meanwhile, the grouting pressure can be checked in real time, the pressure value is ensured, grouting operation can be stopped in time through the stop valve, and using is convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway grouting tools, and more specifically, to a portable grouting connection device for railway operations. Background Technique

[0002] The grouting method is to evenly inject the slurry with gelation ability into the voids, cracks and cavities in the soil layer by means of pressure or electrochemistry principle. The slurry fills, penetrates and extrudes to cement the originally loose and broken rock stratum into a whole. By the combined action of the slurry and the soil body, rock, etc., the physical and mechanical properties of the rock stratum are improved, thus forming a structure with new structure, high strength, high waterproof performance and good chemical stability. Grouting construction is also often carried out in the field of railway operations.

[0003] The following problems exist in the prior art:

[0004] In the prior art, the connection device for grouting operation is generally of an integrated structure and cannot be disassembled and assembled. Therefore, it is not convenient for people to carry, and its portability in use is relatively low. Moreover, the grouting pressure cannot be seen during use, and it cannot be quickly stopped when problems occur in the grouting operation. Therefore, its limitations in use are relatively large. Content of the Utility Model

[0005] In view of the problems in the related art, the present utility model proposes a portable grouting connection device for railway operations to overcome the above-mentioned technical problems existing in the prior related art.

[0006] For this reason, the specific technical solution adopted by the present utility model is as follows:

[0007] A portable grouting connection device for railway operations includes a first connection pipe fitting. A threaded docking pipe is fixedly connected to the top of the first connection pipe fitting. A stop valve is arranged at the lower part of the outer wall of the first connection pipe fitting. The bottom of the first connection pipe fitting is rotationally connected to a second connection pipe fitting through a stud. An outlet pipe is arranged at the bottom of the second connection pipe fitting. A flange is arranged at the upper part of the outside of the first connection pipe fitting. A pressure gauge is movably connected to the surface of the flange. A storage assembly is movably installed on the outer wall of the first connection pipe fitting.

[0008] Preferably, the storage assembly includes a box body. The front of the box body is hinged with a cover plate through a hinge. Both the box body and the cover plate are made of plastic material. By arranging the box body, structural fittings such as the disassembled flange, pressure gauge and fastening bolts can be centrally stored, which makes it more convenient for people to carry.

[0009] Preferably, a partition is fixedly connected inside the box body. The number of partitions is two groups, and they are arranged in a vertical array on the inner wall of the box body. By setting the partitions, different accessories are placed separately, avoiding the pressure gauge from colliding with other accessories during transportation and causing damage due to bumps.

[0010] Preferably, flexible protective pads are fixedly connected to the inner wall of the box body and the surface of the partition. The flexible protective pads are made of sponge material. By setting the flexible protective pads, components such as the pressure gauge are in flexible contact with the inner wall of the box body, further avoiding damage to these electronic components due to collisions.

[0011] Preferably, a buckle is fixedly connected to the right side of the box body, and a plug is fixedly connected to the edge of the surface of the cover plate. By setting the plug, when the cover plate is flipped and closed with the box body, it can be inserted into the buckle, so that the box body and the cover plate are firmly connected.

[0012] Preferably, a connecting rod is fixedly connected to the side of the box body, and a docking clamp is fixedly connected to the end of the connecting rod. The docking clamp is made of elastic plastic material and is designed in a "C" shape. By setting the docking clamp, it can be elastically clamped and installed on the outside of the first connecting pipe fitting due to its own elasticity, and the disassembly and assembly are relatively convenient.

[0013] Preferably, a hook-and-loop fastener male part is fixedly connected to the inner side wall of the docking clamp, and a hook-and-loop fastener female part is fixedly connected to the outer wall of the first connecting pipe fitting. By setting the hook-and-loop fastener male part and the hook-and-loop fastener female part, the docking stability between the docking clamp and the first connecting pipe fitting is further improved, thereby further improving the use stability of the storage assembly.

[0014] Preferably, an anti-corrosion coating is applied to the surfaces of the first connecting pipe fitting, the second connecting pipe fitting and the threaded docking pipe. The anti-corrosion coating is a water-based coating made of epoxy resin material. By setting the anti-corrosion coating, the environmental resistance of the entire device is improved, which helps to increase the service life of the device.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. For this portable grouting connection device for railway operations, through the setting of the first connecting pipe fitting, the second connecting pipe fitting, the threaded docking pipe, the discharge pipe, the stop valve and the pressure gauge docked through the flange, they are assembled with each other to form an integral connection device. It can be assembled in advance when needed and directly docked to the grouting pipe at the construction site for use. At the same time, the grouting pressure can be viewed in real time to ensure the pressure value, and the grouting operation can be stopped in time through the stop valve, making it more convenient to use.

[0017] 2. The portable grouting connection device for railway operations, through the provided storage component, classifies and stores structural fittings such as the disassembled flange plates, pressure gauges, and fastening bolts by fitting type in the box body, which makes it more convenient for people to carry the used fittings. Moreover, the box body can be stably installed on the outer wall of the first connecting pipe fitting without affecting the normal progress of the grouting work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a front structural schematic diagram of the present invention;

[0020] Figure 2 It is a back structural schematic diagram of the present invention;

[0021] Figure 3 It is a front structural schematic diagram of the storage component of the present invention;

[0022] Figure 4 It is a back structural schematic diagram of the storage component of the present invention.

[0023] In the figure: 1. First connecting pipe fitting; 2. Stop valve; 3. Threaded docking pipe; 4. Flange plate; 5. Pressure gauge; 6. Storage component; 601. Box body; 602. Cover plate; 603. Insert block; 604. Insert buckle; 605. Partition board; 606. Flexible protective pad; 607. Connecting rod; 608. Docking clamp; 609. Magic tape sub - sticker; 7. Magic tape mother - sticker; 8. Second connecting pipe fitting; 9. Discharge pipe; 10. Anticorrosive coating. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] To further illustrate the embodiments, the present invention provides drawings, which are part of the disclosure of the present invention. They are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0025] According to the embodiments of the present invention, a portable grouting connection device for railway operations is provided.

[0026] Embodiment 1;

[0027] AsFigures 1 - 4 As shown in the figure, the portable grouting connection device for railway operations according to an embodiment of the present utility model includes a first connecting pipe fitting 1. A threaded docking pipe 3 is fixedly connected to the top of the first connecting pipe fitting 1. A stop valve 2 is provided at a lower position on the outer wall of the first connecting pipe fitting 1. The bottom of the first connecting pipe fitting 1 is rotationally connected to a second connecting pipe fitting 8 by a stud. A discharge pipe 9 is provided at the bottom of the second connecting pipe fitting 8. A flange 4 is provided at an upper position on the outer part of the first connecting pipe fitting 1. A pressure gauge 5 is movably connected to the surface of the flange 4. A storage assembly 6 is movably installed on the outer wall of the first connecting pipe fitting 1.

[0028] In this embodiment, the storage assembly 6 includes a box body 601. A cover plate 602 is hinged to the front of the box body 601 by a hinge. Both the box body 601 and the cover plate 602 are made of plastic material. By providing the box body 601, structural fittings such as the removed flange 4, pressure gauge 5, and fastening bolts can be centrally stored, which is more convenient for people to carry.

[0029] In this embodiment, two groups of partition plates 605 are fixedly connected to the inside of the box body 601, and they are arranged in a vertical array on the inner wall of the box body 601. By providing the partition plates 605, different fittings are placed separately to prevent the pressure gauge 5 from colliding with other fittings during transportation and causing damage.

[0030] In this embodiment, flexible protective pads 606 are fixedly connected to both the inner wall of the box body 601 and the surface of the partition plates 605. The flexible protective pads 606 are made of sponge material. By providing the flexible protective pads 606, components such as the pressure gauge 5 are in flexible contact with the inner wall of the box body 601, further preventing these electronic components from being damaged due to collision.

[0031] In this embodiment, a snap button 604 is fixedly connected to the right side of the box body 601, and a plug 603 is fixedly connected to the edge of the surface of the cover plate 602. By providing the plug 603, when the cover plate 602 is flipped and closed with the box body 601, it can be inserted into the snap button 604, thereby firmly connecting the box body 601 and the cover plate 602.

[0032] Embodiment Two;

[0033] On the basis of Embodiment One, a preferred embodiment of the portable grouting connection device for railway operations provided by the present utility model is as Figures 1 to 4 shown:

[0034] In this embodiment, a connecting rod 607 is fixedly connected to the side surface of the box body 601. The end of the connecting rod 607 is fixedly connected to a docking clamp 608. The docking clamp 608 is made of elastic plastic material. The docking clamp 608 is designed in a "C" shape. By providing the docking clamp 608, it can be elastically clamped and installed on the outside of the first connecting pipe fitting 1 due to its own elasticity, and the disassembly and assembly are relatively convenient.

[0035] In this embodiment, a magic tape sub - sticker 609 is fixedly connected to the inner side wall of the docking clamp 608, and a magic tape mother - sticker 7 is fixedly connected to the outer wall of the first connecting pipe fitting 1. By providing the magic tape sub - sticker 609 and the magic tape mother - sticker 7, the docking stability between the docking clamp 608 and the first connecting pipe fitting 1 is further improved, thereby further improving the use stability of the storage component 6.

[0036] In this embodiment, anti - corrosion coatings 10 are coated on the surfaces of the first connecting pipe fitting 1, the second connecting pipe fitting 8, and the threaded docking pipe 3. The anti - corrosion coating 10 is a water - based coating made of epoxy resin material. By providing the anti - corrosion coating 10, the environmental resistance of the entire device is improved, thereby helping to increase the service life of the device.

[0037] To facilitate the understanding of the above - mentioned technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.

[0038] In actual application, when the device needs to be used, the second connecting pipe fitting 8 is rotated and connected to the first connecting pipe fitting 1 through the threaded post. Then, the pressure gauge 5 is docked and installed with the first connecting pipe fitting 1 through the flange 4. Then, the docking clamp 608 is installed on the first connecting pipe fitting 1, and the magic tape sub - sticker 609 is pasted on the magic tape mother - sticker 7 to further improve the docking tightness between the two. After arriving at the construction site, the assembled device is connected to the grouting pipe through the threaded docking pipe 3 and can be directly used. During grouting, the grouting pressure can be viewed in real - time by observing the pressure gauge 5 to ensure the pressure value, and the grouting operation can be stopped in time through the stop valve 2. The use is relatively convenient. After use, each component is disassembled and placed in the box body 601 for storage. The partition 605 in the box body 601 separates different accessories for placement, avoiding the collision of the pressure gauge 5 with other accessories during transportation and causing damage by knocking. The flexible protective pad 606 makes the pressure gauge 5 and other components in flexible contact with the inner wall of the box body 601, further avoiding the damage of these electronic components due to collision. The structures for assembly are all placed in the storage component 6, so it is more convenient for people to carry the used accessories.

[0039] In summary, by means of the above technical solution of the present utility model, through the provided first connecting pipe fitting 1, second connecting pipe fitting 8, threaded docking pipe 3, discharge pipe 9, stop valve 2 and pressure gauge 5 docked through flange 4, they can all be movably assembled with each other. They can be pre-assembled when needed and directly docked to the grouting pipe at the construction site for use. At the same time, the grouting pressure can be viewed in real time to ensure the pressure value. Moreover, the grouting operation can be stopped in time through the stop valve 2, and the use is relatively convenient. The setting of the storage component 6 can store the structural fittings such as the removed flange 4, pressure gauge 5 and fastening bolts in categories according to the fitting types through the box body 601, which makes it more convenient for people to carry the used fittings. The box body 601 can be stably installed on the outer wall of the first connecting pipe fitting 1 without affecting the normal progress of the grouting work.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A portable grouting connection device for railway operations, comprising a first connecting pipe fitting (1), characterized in that: The top of the first connecting pipe fitting (1) is fixedly connected with a threaded docking pipe (3). A stop valve (2) is arranged at the lower part of the outer wall of the first connecting pipe fitting (1). The bottom of the first connecting pipe fitting (1) is rotationally connected with a second connecting pipe fitting (8) through a stud. A discharge pipe (9) is arranged at the bottom of the second connecting pipe fitting (8). A flange plate (4) is arranged at the upper part of the outside of the first connecting pipe fitting (1). A pressure gauge (5) is movably connected to the surface of the flange plate (4). A storage assembly (6) is movably installed on the outer wall of the first connecting pipe fitting (1).

2. The portable grouting connection device for railway operation according to claim 1, characterized in that, The storage assembly (6) includes a box body (601). The front of the box body (601) is hinged with a cover plate (602) through a hinge. Both the box body (601) and the cover plate (602) are made of plastic materials.

3. A portable grouting connection device for railway operations according to claim 2, characterized in that, Two groups of partition plates (605) are fixedly connected to the inside of the box body (601), and are arranged in a vertical array on the inner wall of the box body (601).

4. The portable grouting connection device for railway operations according to claim 3, wherein, Flexible protective pads (606) are fixedly connected to the inner wall of the box body (601) and the surface of the partition plate (605). The flexible protective pads (606) are made of sponge materials.

5. The portable grouting connection device for railway operations according to claim 2, characterized in that A snap button (604) is fixedly connected to the right side of the box body (601). A plug (603) is fixedly connected to the edge of the surface of the cover plate (602).

6. The portable grouting connection device for railway operations according to claim 2, characterized in that, A connecting rod (607) is fixedly connected to the side of the box body (601). A docking clamp (608) is fixedly connected to the end of the connecting rod (607). The docking clamp (608) is made of elastic plastic material and is designed in a "C" shape.

7. A portable grouting connection device for railway operations according to claim 6, characterized in that, A magic tape male tape (609) is fixedly connected to the inner side wall of the docking clamp (608). A magic tape female tape (7) is fixedly connected to the outer wall of the first connecting pipe fitting (1).

8. A portable grouting connection device for railway operations according to claim 1, characterized in that, Anticorrosive coatings (10) are coated on the surfaces of the first connecting pipe fitting (1), the second connecting pipe fitting (8) and the threaded docking pipe (3). The anticorrosive coatings (10) are water-based coatings made of epoxy resin materials.